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WhizCut offers a complete external and internal range of toolholders and carbide inserts specially developed for swiss automatic lathes. With this new technology WhizCut will help You improve productivity and reduce interruptions in production.
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Inserts
- focus on quality in grade selection
- consistent development of substrates
- high precision ground indexable inserts
- new high-performance coatings
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For machining the desired part, we choose the most favourable manufacturing method. The fastest way of getting blanks is the direct pressing of the granulated powder by a corresponding tool and sintering afterwards. An alternative for complicated or bigger parts is the two step shaping method. Details: maximum possible are blanks up to Ø 190mm or a length of 300mm.
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Secomax is a range of high performance cutting tool grades based on PCBN-Polycrystalline Cubic Boron Nitride.
The current range of Secomax grades are, CBN400C, CBN350, CBN300, CBN200, CBN150, CBN050C, CBN100 and CBN10. Secomax grades are formulated and specifically developed for machining hardened steel, pearlitic cast iron, hard iron and superalloys. When machining these materials with Secomax substantial reductions can be achieved in production costs. For example machining times compared to grinding can be reduced by up to 90 %. Secomax inserts can also outperform ceramics by more than 30 times when machining pearlitic cast iron. Capable of high stock removal rates and environmental benefits, Secomax offers many advantages compared to grinding.
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CUT-GRIP
ISCAR has an extensive line of Grip products for parting and groove-turn applications. Turning inserts are available in single and double-ended conventional configurations or in ISCAR's unique double-ended twisted geometry for unlimited depth of penetration. The Grip families also include the largest variety of grooving widths available in today's market for external, internal and facing applications. Also featured is the versatile HELIGRIP multifunctional turning insert, capable of performing 8 different applications.
ISCAR provides a combination of a large variety of chipformers and the most advanced grades for the best performance and longest tool life. Strict production procedures in ISCAR's QS-9000 certified manufacturing facility guarantee reliability and repeatability for the ultimate in production control.
No other company offers such a large selection of high quality turning tools!
%u2022 Principles of turning with CUT-GRIP and TOP-GRIP tools
%u2022 Finishing operations: diameter compensation
%u2022 Characteristic values of %u0394
%u2022 Turning at large depth of cut and high feeds
%u2022 High degree of accuracy with CUT-GRIP and TOP-GRIP tools
%u2022 Groove Turn Tools - Multifunction Operations
%u2022 Machining a radius or a chamfer
%u2022 Machining between walls
%u2022 Surface quality
%u2022 Optimizing internal machining
%u2022 Improving internal turning in a blind hole
%u2022 Calculation of required machine power
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A new generation of inserts is taking the world of metal cutting by storm. They are faster, safer, harder, tougher and more versatile than anything that has gone before. That’s right. The new insert generation leave no room for compromise.
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VP1505
Features
• Thick 18 micron MT-CVD TiCN/Al2O3/TiC coating
• Unique gray/black coating used only by Valenite
• Predictable tool life and edge line strength
• Compliments VP1510 on continuous high-speed K05 finishing applications
• Micrograin substrate
• Smooth surface coating, polished on the rake surface
Benefits
• Allows for high speeds, feeds and enhanced flaking resistance
• Easy identification of used insert edges
• Provides a comprehensive tool line-up for cast iron roughing to finishing of all automotive components
• Provides excellent wear and heat resistance at high speeds
• Reduces build-up of ferritic nodular iron
• Reliable performance
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SHARK-Cut®...the high-performance drilling and turning system –
effective and productive!
• CNC polished inserts ( AWI / WI ), available optionally in coated or non-coated finish
• extremely efficient boring tools
• suitable for turning and boring
• four machining processes possible with one tool
• maximum precision and process dependability
• all holders complete with an internal coolant feed
• drilling depths up to 3xD
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The Complete Range
Our carefully planned, wide variety of indexable inserts is one of the highlights of the Pokolm-Voha program. A perfect complement to our milling cutter program, it offers a wide selection of carbide grades, geometries, and diverse application possibilities. The program provides an optimal solution for every task:
Diameters of 5 to 20 mm (radii of 2.5 to 10 mm), diverse shapes, carbide grades, and coatings – along with a great variety of milling cutter bodies, our patent-protected insert seats, and arbor systems – allow combinations in every possible way.
All Pokolm-Voha inserts have been developed based on shop-tested applications by our customers, and we improve our inserts to meet every new challenge. This constant and innovative developmental process, and a remarkably intensive cooperation with our carbide suppliers and coating partners, guarantee state-of-the-art types of inserts at all times.
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Diamond Innovations is focused on continuously providing new cutter options. Advanced engineered polycrystalline cutters are tailored to meet the needs of a diverse and demanding drilling industry. Six Sigma quality in the manufacturing process and sophisticated inspection procedures verify the consistency and uniform structure of each cutter.
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Grade SA7402
For use in: hardened steels and cast iron.
For finishing to semi-finishing.
- This grade was specifically designed for hardened steels.
- Excellent wear resistance with higher cutting speeds. High toughness
and thermal shock resistance.
- Alternative to CBN in stable conditions.
Grade SA8204
For use in: Rough and heavy interrupted machining of cast iron and high speed machining of cast iron.
- First choice for machining cast iron.
- High toughness and thermal shock resistance.
- Excellent wear resistance and strong edge strength.
- For use with or without coolant.
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Separator® Cutoff Tools
Maximize your productivity and lower your cost per cut with Separator® quality and variety.
- Separator® Classic Inserts
- Separator® F2 Inserts
- Separator® G2 Inserts
- Separator® S2 Inserts
- Separator® S2-Ultra Inserts
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QuadCut Internal:
QuadCut Internal offers exceptional strength, accuracy, and flexibility for your external threading operations. Our two and four-sided design delivers improved tool life and faster threading.
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QuadCutOff:
The tool are made of speed steel and used for parting off. The unique design with four edges delivers improved tool life and cost savings. Compared to conventional parting off tools in hard-metal the speed steel do not crack that easily.
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Hard Turning with New “AH7516” Insert
Strength in versatility
Hard turning instead of grinding is now possible with the new
purpose developed CBN high performance grade AH7516.
The new “AH7516” grade is an ultra fine grain CBN-grade, with a special ceramic mix on a carbide base giving outstanding results in continuous cutting or light interrupted finishing of hardened steel
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BNC200 reliable tool life on a wide range of applications
Our coated CBN grade BNC200 offers safe reliable cutting, high constance of dimension and predictable tool life. The newly developed grade with enhanced edge strength is coated with TiAlN-base ceramic for excellent wear resistance and realises extended tool life even when interrupted cutting. This grade is especially suitable for medium speed machining and carburised surface.
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