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- indexable inserts positive, fixation by screw (for tool-holders with ISO code S...)
- negative inserts fixation by Lever (for tool-holders with ISO code P...)
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ISO cast iron turning - The wonder cutting tool material
WAK 10new is the new wonder cutting tool material from Walter for turning grey and nodular cast iron, as well as for hard machining of steel materials.
This new indexable insert in a Tiger·tec® execution ensures the highest tool life, while simultaneously guaranteeing maximum process reliability.
This has enabled our engineers to set a new benchmark in terms of productivity.
WAK10 New - the wonder cutting tool material
Maximum tool life thanks to the new, high-heat resistant substrate
Maximum process reliability due to increased cutting edge stability
Maximum cutting speed due to 100% more aluminium oxide in the coating
The benchmark cutting tool material for cast iron machining
WAK family - the complete product range
NMA – the Safe one
- optimum for medium machining and roughing
- "classic" cast plate without chip breaker groove
T02020 – the Protected one
- 20° protection chamfer at the cutting edge
- maximum process reliability in cast iron machining
NM 5 – the Solid one
- low cutting forces due to positive chip breaker groove
- also perfect for inner machining of cast iron components
NM – the Quick one
- best surface finish
- halves the cycle time thanks to the "Wiper effect"
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CUT-GRIP offers the complete solution for internal machining of grooving and turning applications.
HELITURN is ISCAR's insert with 4 cutting edges, especially essential in roughing applications where high removal rates are desired.
FEEDTURN, with 2 cutting edges ensures a high degree of stability, even at high feeds.
PENTACUT, for multifunction applications including grooving, parting, recessing and chamfering.
ISOTURN features interchangeable boring heads mounted on carbide shanks.
JET-CUT is a new family of tools for grooving and parting of hard materials, similar to the DO-GRIP but with 3 times the output due to internal coolant.
MODULAR-GRIP has all Grip systems in a single tool, for parting, turning, grooving and facing
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PVD coated carbides consist of a cemented carbide substrate over which titanium compound such as TiN is coated to about 1 to 3 µm thick by means of a physical vapor deposition (PVD) method. Because of the lower coating temperature, the substrate does not form any brittle harmful layer and can maintain the original shape and dimension. The Ti(C, N, O) base coating is superior to TiN coating in wear resistance and (Ti, Al)N base coating has a higher resistance to oxidation. Due to the excellent toughness of both the coating and substrate, these grades are suitable for interrupted cutting. Their sharp cutting edge allows the grades to be used for cutting difficult-to-cut materials which tend to be work-hardened
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Turning Inserts and Inserts
Kennametal offers a wide variety of inserts, toolholders, and boring bars to boost lathe productivity and profitability. The KENNA PERFECT Selection System of grades, geometries, and application guidelines provides optimal solutions for metalcutting needs - no matter the workpiece material. Inserts are available in flat top and chip control geometries with both molded and ground peripheries, compatible with clamping, indexing, and screw-on holders.
K-Lock Inserts
Ideal for deep grooving and profiling
Kendex Negative & Dimple Style Inserts
Higher speed turning on cast iron, hardened materials, and high-temperature alloys.
Kendex Positive and V-Bottom Inserts
A complete line of carbide and advanced material inserts for high-speed machining on steel, hardened material, and high-temperature alloys.
Kenloc Inserts
The first choice for general machining of all materials on medium to large lathes.
Screw On Inserts
The first choice for ID turning of all materials and OD turning on small to medium-sized lathes.
Top Notch Profiling Inserts
The first choice for high-production profiling.
Top Notch Turning Inserts
The first choice for high-speed roughing and finishing of cast iron parts.
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Long, predictable and reliable tool life summarize the grades in the Seco Tools' assortment of general turning grades. "Double your tool life", "Solutions to the stainless challenge" and "The ultimate grade" are attributes given to these grades.
Seco Tools' general turning program consists of three parts - TK1000™ and TK2000™, the Duratomic grades TM2000™, TM4000™ and TP2500™.
The General Turning Grades:
TP1500
TP1500 is an extremely wear resistant grade ideally suited for high speed turning operations in various kinds of steel.
MR6 Chipbreaker
MR6 is designed for peak performance in medium-rough turning of steels.
TS2000/TS2500
Inserts that cut faster, work harder and lasts longer. A new generation of grades for heat resistant alloys.
TP2500
Long, predictable tool life and the probability for an increase in cutting data make TP2500 the obvious choice for high volume and limited/unmanned production.
TM2000 AND TM4000
Duratomic is the main reason for the exceptional tool life and capability for increased cutting data. It makes TM2000/TM4000 the easy choices for high volume and unmanned production.
TK1000 AND TK2000
TK1000 and TK2000 have been developed for cast iron turning and provide reliability, improved cutting data and increased tool life.
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Improved levels of performance across the board from these two steel turning stars
These steel grades complement each other perfectly sharing the same hard line approach to metal cutting. They are durable, versatile, predictable and secure and with their no compromising attitude you have the best solutions in steel turning.
GC4225 is the first choice from roughing to finishing, whether small part machining, bar peeling, or parting and grooving, it even makes light of heavy turning.
When GC4235 is for :
- deal for demanding difficult surfaces, interrupted cuts and lower speeds
- Even works well in stainless steels
- Secure enough to run in unmanned and automated production even in unstable conditions
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Designed to enhance productivity, Turning inserts with new coatings and geometries to meet the demands of any application - work piece material, heat treatment and part configuration. Wiper inserts for high feed finishing and semi-finishing. Also available is the unique new Back Facing inserts - chip control for difficult out-facing applications.
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MTR415
The upper-range model of the MTR400 series, featuring 15 stations and up to 13 UV151-3 machining units as standard.
C-axe are available as an option by each station featuring ( performing ) 5 faces machining or turning up to 6’000 rpm.
5 axes interpolation in combination with the 4 axes machining unit UV151-4 and C-axe.
Thanks to its all-electric, all-numerical design philosophy, PRECITRAME is able to offer a highly productive solution with an unbeatable cost/performance ratio compared with conventional machining centers and at the same time guarantees a level of flexibility that has never been achieved with traditional transfer machines.
PRECITRAME transfer machines meet the high volume, high-tech demands of such sectors as the mobile phone industry, the clock and watchmaking industry and the car industry, sectors where new product cycles are so short that companies have to bring their products to market very quickly.
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Ever increasing demands on CNC lathes require these machines to perform secondary operations such as cross drilling, milling to avoid rechucking of the workpiece. Live tooling when fitted to an adequately designed turret can fulfil this requirement.
Alberti is once again a pioneer, offering a wide range of live tools that incorporate the same hallmarks of quality, performance and reliability as the world renowned angle heads , with after sales service.
Alberti works with some of the most important lathe manufacturers and distributors world wide and offers standard designs of live tools for many CNC lathes.
Shafts supported by double ball bearings at the front and one at the rear;
Spheroidal GS 600 cast-iron body;
Case hardened steel housing with ground bearing bores;
Compact overall dimensions and weight;
Higher performance than similar products on the market;
Heat treated, precision ground components to improve performance;
Ability to tap with the use of axially-compensating collets.
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This equipment was conceived many years ago to make up for the lack of a universal grinder, but it is still widespread today because of its extremely simple use.
It is provided with standard accessories for internal-external grinding and with proper ratios to change the wheel speed and enable the same finishes to be obtained as on real grinders at decidedly low costs.
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In order to accomplish the complete processing of workpieces on a centre lathe, there are machines, whose acquisition is extremely complex very expensively and programming. Our proposal for solution aims there that with a relatively simple accessory equipment, which can be to a large extent completely finished worked on turned parts. This accessory equipment, briefly “MILLINGFIXED” mentioned, can both on conventional and cycle-steered centre lathes, simply post and/or. are rigged. To temporary storage facilities of turned parts, renewed rigging to a second machine, double expenditure of time, as well as high acquisition value are allotted. Complex programming and an impaired work space are omitted likewise by the employment “MILLINGFIXED”. We are convinced of the fact that this innovative solution will be for manufacturing and repair shops relating to crafts, as well as very useful for school and training in particular.
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NEW ELECTROSPINDLES FOR TURNING OPERATIONS
Here we indicate the characteristics of the electrospindle:
- Cylindrical Shape diameter: ø=240mm L=693mm
- Max Speed: n 4.500 min-1
- Max Power (S1/100%): 22.5 kW
- Max Torque (S1/100%): 143 Nm
- Lubrication of the Bearings: Grease
- Tool Clamping: ASA 8
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- Type Series DHF with Asynchronous Drives
- Type Series DHF-PE with Synchronous Drives
- with Angular Contact Spindle Bearings
- with High Speed Bearings
State-of-the-art Precision:
- Radial and
- Axial runout = 3,0 µm Ø:A...300
- Axial runout = 4,0 µm Ø:A...375
- Balance Class (Standard) G 2,0
- acc. DIN ISO 1940
- Sealing (Standard) by ample
- 2- or 3-channel Labyrinth rings,
- drainage ports
- Lubrication (Standard)
- Lifetime, using special grease
- High rigidity from heavy duty QBC-bearing arrangement,
- specifications per Spindle Type on Request.
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Zeropoint Quickchanging cylinder for turning machine with passage for spindle nose ...
• Quick changing of chuck, tongs and special equipment
• High-precision of radial positioning or arresting
• Media ducts against chuck lubrication, hydraulic clamping and exact points for cooling and cleaning.
• Blowing off and sputter
• Great holding force and form fit
• Release control
• Safety system in case of interference, thus low risk of damage of the machine
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For semiautomatic blasting of workpieces:
gear, wheels, medical implants, pipes, bars, nails, etc..
A large advantage of this plant is that the parts are always same blasted because of the horizontal nozzle movement and the rotation tabel.
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TILTING TABLE
Table specially designed to tilt vertically or horizontally at 90°C, any parts and more specifically paper or metallic coils. In most of cases, one plate is plain and the other one is equipped with a "V" shape plate. This equipment is useful for any kind of load whatever its shape : cylindrical, cubic,...to be assembled, maintained, checked....
Main options : manual blocking device or hydraulic to maintain load, powered rotating plate, manual or powered travels on rails, hot deep galvanization, metallic wiremesh protection around the perimeter of the tilting table, radio-controls....
FOR ANY SPECIFIC REQUEST, WHATEVER THE TILTING CAPACITY, CONSULT US.
Fields of application :
Any kind of parts or equipments requiring to be tilted in a production, assembling or packing processing line.
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Superior performance-to-cost ratio, high performance fast tool generating for soft tool polishing, provides outstanding surface quality and form accuracy.
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The fully automated VFT-orbit generator is a friction free air-bearing system combined with Circumvolution Technology, high performance
control system and proprietary fast-tool technology enable exceptionally accurate and wave-free surface quality, ideal for fast form-conserving polishing.
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| ... products without technical information |
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