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Gear Shaving Cutters. Gleason manufactures
and resharpens precision shaving cutters to
support Gleason Hurth shaving machines and
any other gear shaving machines. The
Gleason shaving cutter design is optimized
for maximum tool life.
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Dathan disc type cutters can be designed and produced for cutting any type of gear, internal or external, spur or helical. They can also be designed to cut splines, serrations, sprockets or other involute forms. The cutters are full form generated using the Dathan 'pass thro' method. These cutters may be manufactured with bore diameters from 10mm to 120mm or ½" up to 4", cutter diameters (pitch circle diameter) from .75"(19mm) to 10"(250mm) and can be manufactured to any world standard or to any specified requirement.
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SHANK TYPE CUTTERS
These are primarily designed for cutting internal gears, splines and serrations, both spur and helical. May also be designed for externals if required. These cutters are full form generated however small the pitch circle diameter (PCD) although strength of the cutter produced is the limiting factor. The strength and rigidity of shank type cutters is greatly improved by the Dathan ribbing method and is especially advised for those of small PCD.
HUB TYPE CUTTERS
Dathan hub type cutters are designed for cutting internal components where maximum rigidity is required. Hub type cutters are recommended for cutting long face widths or for coarse pitches.
In general terms, any tooth form, face width or number of teeth that is available on a shank cutter, can be manufactured with a hub type fitting. Note: these cutters screw directly onto the spindle of the machine therefore rely on the spindle being in a good true state.
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STRAIGHT BEVEL GENERATING TOOLS
These are produced for Gleason machines, 24", 18", 12", 11" ,6" and 3" both roughing and finishing and also for Heidenreich and Harbeck machines, 15KH, 25KH, 26KH, 60KH and 75KH. These are manufactured as standard in M2 HSS, though tools in 5% colbalt steel can be supplied to order.
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Gear Milling Cutters
- Gear Roughing Cutters
- Circular-type Gear Profile Cutters with Form Indexable Inserts
- Roughing Cutters for Rotors with Indexable Inserts
- Rotor Profile Cutters with Inserted Blades
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The KEM Deburring Machine has been developed in WERA
technical center and it is now built under license by FIMAT.
It has been designed for deburring and chamfering special and bevel gears.
The machine concept is optimized for short serials and a wide
variety of work parts. The tool features 5 degrees of liberty and
is able to perform any work part profile with extreme precision
and speed. It also suits other complex work part shapes requiring
precise and sharp chamfering.
DESIGN FEATURES
* Compact machine.
* Working area completely guarded.
* Bedplate allowing quick & easy shaving discharge.
* Loading area suitable for access with tackle.
* High milling speed leaves out any secondary burrs.
* Continuous speed adjustment.
* No axis with manual adjustment.
* Use of standard and special tools.
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Raso 200 CNC: Compact accuracy
A Know-how concentrate deriving from decades of experience with machine tools and shaving: here is Raso 200 as well as the reason why important manufacturers in the automotive field have installed dozens of them in their plants worldwide.
Thanks to its “lathe like” structure, Raso 200 guarantees performance levels and stiffness comparable to the ones of bigger sized machines, with considerably reduced overall dimensions.
A concentrate of technology allowing to shave gears with diameter from 6 to 200 mm and module from 0,8 to 5 mm: it is therefore ideal for gears of automatic gearboxes, motorcycle gears and pump gears.
Contact us and we’ll find the ideal solution to your needs in terms of productivity, quality and cycle time.
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Raso 600 CNC: The evolution of the Species
The RASO family, a synonym of shaving quality worldwide, is enlarging itself with the arrival of the Raso 600 model. Recently born, anyhow full of experience : as a matter of fact, it is an evolution of the solid Raso 400 project, as a synthesis of the improvements developed by SICMAT engineers as well as the point of arrival of the decades of experience on the field of its littler sisters in companies all over the world.
The main characteristics of the Raso 600 are the wide range of machinable diameters, the high resistance to vibrations as well as the working cycle speed related to the size of the machined gears.
In practice, the studied improvements for this machine consist of a reinforced bedplate developed in view of a vibrations reduction, an higher and stiffened frame unit, tailstocks suitable for the sizes of the parts to be machined as well as of a new direct drive kinematics of U-axis, allowing faster speeds in the positioning phase.
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Raso 400 CNC: Versatile sturdiness
Raso 400 makes the shaving of difficult parts easy
Thanks to its particular “C” structure, both massive and open at the same time, Raso 400 is a particularly versatile machine tool : it can shave gears and shafts within a wide dimensional range, it can be combined with every type of automation and integrate various ancillary operations.
Its power and stiffness peculiarities allow the quick shaving of gears having large module and face width, such as gears of agricultural machines, earthmovers and every kind of industrial vehicles.
It is possible to integrate chamfering/deburring , centrifugation and stamping units as well as workpiece identification systems.
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SML Linear Chamfering
A totally new concept for the chamfering/deburring of gears:
-Chamfering tool with linear movement, pneumatically operated
-Deburring by means of rotating carbide disks, pneumatically operated
-Ring conveyor with pallets, integrated
Linear chamfering-deburring unit for gears, placed astride the ring conveyor with pallets. Equipped with devices for a workpiece / chamfering tool safe meshing and for the linear movement of the chamfering tool, pneumatically operated.
Dry machining allowed. Workpiece cleaning from chips by air flush; chips tank included upon request, coolant equipment available (tank, pump, piping & magnetic clarifier) for tool life improvement.
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S2-30 Spindle Deburring Machine for high production, precision finishing
* Designed for honing of carbide inserts and precision deburring of small gears and machined parts
* Finishes up to 480 pieces per hour
* Finishes parts uniformly and consistently
* Fast loading and unloading of parts
* Controlled radii — .0001” to .015” or more, as required
* Improves all micro-inch surfaces
* Finishes parts up to 2-1/2” dia. x 3” long
* Compact – 55” wide x 38” deep
* Easily automated with robotics
* Exact repeatability of process
* Returns to exact load/unload position every time
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Spurgear winches TL125-2000kg
The GEBUWINch range of hand-driven spur geared winches are robustly built and meet the construction and safety standards in accordance with DIN 15020. The spur geared winches are available in various hoisting capacities. These are between 125 kg and 2000 kg calculated on the first cable layer on the cable drum. The spur geared winches are equipped with a load pressure brake. This brake holds the load at any required height during hoisting and lowering. The cranks can be adjusted in length and are recoil-free. All rotating parts run in maintenance-free bearings. The winches are available in combined grey/black enamel paint (GR) or provided with zinc-plated surface treatment (EV), which means that rust protection is further improved.
The type designation is as follows:
TL = range of GEBUWINch spur geared winches for hoisting load 125, 300, 500, 1000 or 2000 kg
GR= Painted grey colour
EV= zinc-plated
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Upon request, all worm geared winches can be equipped with an air motor drive.
The standard winches then need to be modified.
The air motor is easy to uncouple to allow a number of winches to be operated by 1 air motor.
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Wormgear winches VL250-1500kg
The GEBUWINch range of hand-driven worm geared winches are robustly built and meet the construction and safety standards in accordance with DIN 15020. The worm geared winches are available in different hoisting capacities. These are between 250 kg and 1500 kg calculated on the first cable layer on the cable drum. The worm geared winches are equipped with a load pressure brake. This brake holds the load at any required height during hoisting and lowering. The cranks can be adjusted in length and are recoil-free. All rotating parts run in maintenance-free bearings.
The winches are available in combined grey/black enamel paint (GR) or provided with zinc-plated surface treatment (EV), which means that rust protection is further improved.
The cable drum can be provided with a cable groove (GD) for better cable routing and storage.
By dividing the cable drum into a number of cable compartments, the use of 2 cables (D or 2D) as standard is possible on all worm geared winches. Upon request, a number of cables is possible.
The type designation is as follows:
VL = range of GEBUWINch worm geared winches for hoisting load 250, 500, 1000 or 1500 kg
GR= painted grey colour
EV= zinc-plated
D= 1 cable compartment
2D= 2 cable compartments
GD= grooved cable drum
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Wormgear winches WW2000-5000kg
The GEBUWINch range of hand-driven worm geared winches are robustly built and meet the construction and safety standards in accordance with DIN 15020. The worm geared winches are available in different hoisting capacities. These are between 2000 kg and 5000 kg calculated on the first layer on the cable drum. The worm geared winches are equipped with a load pressure brake. This brake holds the load at any required height during hoisting and lowering. The cranks can be adjusted in length and are recoil-free. All rotating parts run in maintenance-free bearings.
The winches are available in combined grey/black enamel paint (GR) or provided with zinc- plated surface treatment (EV), which means that rust protection is further improved.
This range of winches is standard provided with a secondary drive. This allows you to use a second hoisting speed by transferring the crank.
The cable drum can be provided with a cable groove (GD) for better cable routing and storage.
The winches are available with a free-spool device for the cable drum (FS). This cable drum free-spool device can, if necessary, also be provided with an adjustable friction brake (FSB), for controlled cable unwinding.
The type designation is as follows:
WW = range of GEBUWINch worm geared winches for hoisting load 2000, 3000, 4000 or 5000 kg
GR= painted grey colour
EV= zinc-plated
D= 1 cable compartment
2D= 2 cable compartments
GD= grooved cable drum
FS= provided with cable drum free-spool device
FSB= provided with cable drum free-spool device and adjustable friction brake for controlled cable unwinding
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... see all the products in the category
Winches
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Non-Perforated/Solid DIN 3017
Available in 9 mm, 12 mm and 7.5 mm in W1-W5 materials.
1/2" Band Clamps
1/2" Band clamps are suitable for most common home and automotive applications.
Small Diameter Clamps
These clamps are tiny, tough and precision engineered for use in small hose applications. Their slim 5/16" band and low profile make them easy to install in confined areas.
Lined Clamps
Lined clamps are specially designed for use with silicone, rubber and other soft hose applications. The liner protects the hose surface and prevents extruding or shearing as the band is tightened.
Solid Clamps (Non-Perforated)
Preferred by the European original equipment and replacement markets, the non-perforated band protects silicone and other soft hose surfaces from extruding or shearing during installation.
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FULL BAND ZEBRA HOSE CLAMP
MATERIAL : W2,W4,W5 STAINLESS
SIZE : FROM 8MM-320MM
BAND : 9MM WIDTH
HOUSING : STANDARD OR WELDED TYPE
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Next Dimension - ND300
Designed to maximize uptime and throughput, the ND300 gear measurement system includes:
- Intuitive, user-friendly navigation based on the Microsoft Windows® software platform, making it easy to use, reliable, customizable and easily upgraded
- The ability to measure a gear or related features in relation to functional datums and/or compare measurements to manufacturing datums thus eliminating the need for expensive tooling or fixtures
- A modular design approach to the hardware and software allowing for easy system upgrades and expansions
- The ability to compare output results in multiple gear standards simultaneously
- Complete user control over the format of the analysis reports generated - the user can choose to plot profile, helix, index, pitch, and tooth thickness along with standard analyzed parameters and accuracy class all on one page!
- True 3D measurements in an error-compensated work envelope produced by PECo’s proprietary data acquisition algorithms and Renishaw® 3D probe technology
- A 3-year warranty and world-class service and support
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The double flank gear rolling inspection is an easy and quick inspection method for gears. The inspection process can be carried out on the shop floor. It immediately enables the user to evaluate gears with regard to the total errors caused in production.
The double flank gear rolling inspection is, if used with modern evaluation equipment such as a PC, hardware and software, a very efficient and quick way of ensuring quality without any problems.
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Our multipoint measuring devices, measuring computers and measuring machines are used for measuring engine, gear and chassis components. With the HOMMEL GAUGELINE we offer our customers dimensional measuring methods which can be integrated individually in the production processes.
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Universal Gear Tester GMX 275, the accurate and fast solution for Gear analysis.The GMX 275 covers a wide range of applications for the gearing world up to 275 mm OD.
- High accuracy gear measurement with a Class 1 gear tester.
- Fast and effective through integrated Power PC technology
- Wide range of applications for gears and gear tools for guaranteed success.
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