|
|
Gear Shaving Cutters. Gleason manufactures
and resharpens precision shaving cutters to
support Gleason Hurth shaving machines and
any other gear shaving machines. The
Gleason shaving cutter design is optimized
for maximum tool life. |
|
Chamfering Rolling Deburring Tools
Chamfering tools: for spur or helical gears, for straight or inclined gear lateral surfaces
Deburring tools:
- P type (standard tool for straight gear lateral surfaces)
- P 1000 type (like P type but grooved)
- PR type (with alternate sections for straight gear lateral surfaces radiused to the root)
- PR 1000 type (grooved tool for straight gear lateral surfaces radiused to the root)
- A 1000 type (grooved tool for inclined gear lateral surfaces)
- AR 1000 type (same as A 1000 type but radiused to the root)
- SPR 1000 type (special tool for chain sprockets)
- T 1000 (grooved tool for chamfering turning chamfers on the tooth tip)
Chamfer-roller tools: to machine the gear tooth profile, to remove the secondary burr
|
|
As one of the largest manufacturers of gear cutting tools worldwide, our tool manufacturing programme features a wide range of shaper cutters, branded Samputensili, Fellows and Star SU, including disk-type shaper cutters, deep counterbore-type shaper cutters and shank-type shaper cutters. Our shaper cutters are generally ground for pre-finishing and finishing operations, although in certain cases they may also be supplied unground.
Min. / Max. module: 0,5 - 8,0 mm
Max. diameter: 300 mm
Profile modifications: tooth tip chamfer, protuberance, topping, flank modifications for tip and/or root relief on gear, modification of pressure angle, combinations of several of the above modifications.
Materials: various high-speed steels produced by powder metallurgy. Other materials are available on request.
Special profiles / profile modifications for chain sprockets, cams, splines, timing belts and large modules.
Our Express programme features X4®shaper cutters. We not only guarantee supply of your shaper cutters including coating in just 4 weeks (20 working days), but, in comparison with conventional shaper cutters, our X4® tools also offer you significant cost saving advantages, since the shorter usable profile reduces both production costs and delivery times. Moreover, advanced manufacturing techniques have improved the quality of our X4® shaper cutters. We can supply class AA tools to DIN 1829 standards and even AAA tools in terms of certain parameters such a pitch and profile, and we also guarantee DIN AA quality throughout the entire life of your tool. When it comes to small batch or prototype manufacturing, these tools make for great savings in terms of production costs.
|
|
| Rocking type inspection instruments for gears and splines are a cost-efficient solution for single productions and small batches. With a bit of skill, the actual dimension over and between balls, i.e. the highest measurement point, can be found by rocking the instrument. We recommend a Frenco UPM-certificate for all VA inspection instruments in order to verify a sufficiently small measuring uncertainty regarding the tolerance to be measured. |
|
| ... products without technical information |
| |
Internal and face grinding machines for gear grinding applications.
Internal grinding length 190 mm
Internal grinding diameter 200 mm
Workpiece weight 80/170 kg |
|
| ... products without technical information |
| |
The KEM Deburring Machine has been developed in WERA
technical center and it is now built under license by FIMAT.
It has been designed for deburring and chamfering special and bevel gears.
The machine concept is optimized for short serials and a wide
variety of work parts. The tool features 5 degrees of liberty and
is able to perform any work part profile with extreme precision
and speed. It also suits other complex work part shapes requiring
precise and sharp chamfering.
DESIGN FEATURES
* Compact machine.
* Working area completely guarded.
* Bedplate allowing quick & easy shaving discharge.
* Loading area suitable for access with tackle.
* High milling speed leaves out any secondary burrs.
* Continuous speed adjustment.
* No axis with manual adjustment.
* Use of standard and special tools. |
|
The KEM Deburring Machine has been developed in WERA
technical center and it is now built under license by FIMAT.
It has been designed for deburring and chamfering special and bevel gears.
The machine concept is optimized for short serials and a wide
variety of work parts. The tool features 5 degrees of liberty and
is able to perform any work part profile with extreme precision
and speed. It also suits other complex work part shapes requiring
precise and sharp chamfering.
DESIGN FEATURES
* Compact machine.
* Working area completely guarded.
* Bedplate allowing quick & easy shaving discharge.
* Loading area suitable for access with tackle.
* High milling speed leaves out any secondary burrs.
* Continuous speed adjustment.
* No axis with manual adjustment.
* Use of standard and special tools. |
|
| Gleason-Hurth ZEA 4 Rotary Deburring Machine is designed for the dry-deburring of disc-type workpieces of up to 280 mm and shafts with 400 mm length. The funnel shaped machining area ensures ideal chip disposal. Advantages of dry deburring include the deletion of workpiece dry cleaning and health hazards due to oil addition, excellent environmental conditions, simple and easy chip disposal and cost savings without oil. Machine is also available for wet processing. |
|
Geared Rotary Limit Switches
Geared Rotary Limit Switches are worm and gear-reduction limit switches that provide limit control on rotating-drive equipment. (CR115E Series) |
|
| Linear guide with wheels with traction with pinion-rack, with predisposition for the mounting of a gearbox |
|
| ... products without technical information |
| |
| Roll scan inspection means that gears are scanned in rolling contact with a special inspection gear. The instrument combines the simple, robust and temperature stable design of the single flank gear rolling inspection with the greatest information density of modern coordination measuring technology, yet the measuring time remains short. |
|
| ... products without technical information |
| |
Applications:
- Gearbox pinions
- Worm screw
- Ball screw
Given the growing interest of gear manufacturers for this high precision and low cost per part technology, Escofier, thanks to its long experience of cold rolling process, has developed a high level of know-how in burnishing technology :
- Escofier Technologie has developed dedicated burnishing machines
- Escofier Technologie designs and produces burnishing tools
Our burnishing machines include FCR technology (Force Control Rolling) : for each part, the operator is able to define a specific rolling cycle by controlling either the rolling force or the carriages position.
Each burnishing machine allows process control with:
- Burnishing cycle chart display (rolling force and position) to control the rolling cycle and to simplify burnishing adjustment
- Good and bad part sorting according to pre-defined limits |
|
| ... products without technical information |
| |
The CFX 200 is the installation of prestressed pinions most effective recognized by the world manufacturers of the car. Offering an excellent level of reliability and low costs of operation, this machine guarantees very an high level of production and answers precise requests for prestressing.
The installation Wheelabrator Sisson Lehmann makes it possible to accept a large variety of pinions without any setting in operation thanks to automatic tools patented, a system of recognition of the parts and numerical displacement of the tubes.
- High Limits of size of the parts: 200 mms diameter X 100 mm of width.
- Total control and adjustment of the parameters of prestressed/shot-blasting.
- Automatic Adjustment of the parameters according to the type of pinions (not of tools).
- Modular Design for fast maintenance and facilitated access.
- Possibility of prestressed in double shot-blasting.
- Production: From 400 to 1000 parts/hour.
- No escape of shot.
- Low noise level: 77 dBa (initial version).
option: scouring of all surfaces.
|
|
The CFX 200 is the installation of prestressed pinions most effective recognized by the world manufacturers of the car. Offering an excellent level of reliability and low costs of operation, this machine guarantees very an high level of production and answers precise requests for prestressing.
The installation Wheelabrator Sisson Lehmann makes it possible to accept a large variety of pinions without any setting in operation thanks to automatic tools patented, a system of recognition of the parts and numerical displacement of the tubes.
- High Limits of size of the parts: 200 mms diameter X 100 mm of width.
- Total control and adjustment of the parameters of prestressed/shot-blasting.
- Automatic Adjustment of the parameters according to the type of pinions (not of tools).
- Modular Design for fast maintenance and facilitated access.
- Possibility of prestressed in double shot-blasting.
- Production: From 400 to 1000 parts/hour.
- No escape of shot.
- Low noise level: 77 dBa (initial version).
option: scouring of all surfaces.
|
|
The Model 9717 is a high-resolution incremental encoder
that offers direct measurement of linear position or speed
without contact between the reading head and the glass scale.
When used with the optional HR2B or HR2C interpolator,
its optical resolution can be electronically increased and the output provided as quadrature square waves plus index from RS422 differential line drivers. |
|
The DOPAG ELDO-MIX range of gear pump driven metering and mixing systems are built in modular form and are custom designed.
Depending on the specific application, various basic configurations are available. |
|
... see all the products in the category
| |
