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Clyde Materials Handling has developed a wide array of MAC Equipment air/dust filtration technology which can be applied to tackle any process filtration challenge. For more details contact Richard Sims, Managing Director – Industrial Process Technologies on 01302 321313 or visit www.macequipment.co.uk
MAC Pulse Jet filters can be used in a wide variety of air filtration applications. Depending on the configuration, they can be used as the filter in a dust collection system or as the product receiver in a pneumatic conveying system. Filters can also be equipped with a HEPA high efficiency filter on the clean air exhaust where the air is being reintroduced into the work environment. For lower energy consumption, medium pressure cleaning options are also available.
The MAC2Flo has large square footage of media per cartridge allowing for increased air flow with no increase in pressure drop. Dust-laden air enters the top of the filter, which provides a true downward airflow resulting in increased cleaning efficiency.
The MAC Medium-Pressure Controlled-Cleaning Dust Filter (MCF) is the most efficient and versatile bag filter made. Capacities range to over 250,000 CFM with over a dozen filter media options available. MCF Dust Filter combines superior consistent cleaning performance with major energy savings. Each round filter bag is cleaned only once per cycle to optimize bag life and pressure drop.
A full range of replacement filter bags in a variety of medium, cages and filter cartridges can be supplied.
Components are sold as stand-alone units. Some of these components are also used in Pneumatic Conveying systems to filter process dust from the air stream.
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Cyclones
The AAF Cyclone is a dry centrifugal collector for dusts of moderate to coarse particle size (>20µ). The Cyclone will remove up to 99% of dust (by weight) generated by steel grinding and saw dust. When used as a pre-cleaner, the Cyclone reduces the dust load on higher efficiency final collectors for longer service life.
Unlike many dust collectors, the AAF Cyclone contains no moving or replaceable parts and is essentially maintenance free. Air is drawn into the cyclone tangentially and rotates at high velocity, separating heavier dust from the air by centrifugal action. The basic Cyclone features an all welded heavy construction enclosing an internal helix, integral fan and motor assembly. Options include a 55-gallon steel drum, hopper with rack and pinion slide gate, discharge elbow, after-filter, and rotary airlock and receiver.
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» Ideal for use as product receivers
» No moving parts
» No replaceable filters
» May be used as precleaners to fabric type collectors, or as independant collectors for coarse dusts
» Stainless steel and high temperature options available
» Highest filtration efficiencies in this product class
» Suitable for high temperature applications and extremely high dust concentrations
» Multiple cone design handles airflow capacities of 500 - 60,000 cfm
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» May be used as precleaners to fabric type collectors, or as independant collectors for coarse dusts
» Ideal for use as product receivers
» No moving parts
» No replaceable filters
» Stainless steel and high temperature options available
» Highest filtration efficiencies in this product class
» Suitable for high temperature applications and extremely high dust concentrations
» Multiple cone design handles airflow capacities of 500 - 60,000 cfm
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The filtration units series DCS are destined to the systems of aspiration and discouragement of all those powders derived from the processes of surface treatment that need of a captazione and a transport to high speed. The exclusive right and patented Cycloseparator technology and the application of cartridge filters in woven polyester "long-life" are constant guarantee of highest efficiencies of filtration and performances in the time. Thanks to the part electrical worker of commando and endowed control of PLC a advanced management of the functionalities so as to at best satisfy the requirements of the system is possible, adapting the energetic consumption according to the demanded effective of aspiration from the operating ones. Available Atex version (Version "RX") in compliance with Directive II3D T150°C
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High efficiency cyclones with three filter choices. Top models for metal grinding (fiberglass replacement filters); Center models - "C" for combination coarse and light dust (single bag); Lower models - "T" for combination coarse and very fine dust (24 filter tubes). "D1" indicates 1 storage drum, "D2" indicates 2 drums. Many more models available. Request bulletin 736.
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Cyclones are frequently used as product receivers, as pre-cleaners to high efficiency fabric-type dust collectors, or simply as independent collectors for coarse dust.
ADVANTAGES
- Stable pressure drop for a given gas flow
- Constant efficiency for a given particulate condition
- No moving parts; no replaceable filters, robust construction
- Ability to handle extremely high dust concentrations
- High temperature and pressure capability
- Low capital investment and maintenance costs
- Compact (in most applications)
APPLICATIONS
- Chemical Products
- Plastics & Rubbers
- Pharmaceuticals
- Food Industry
- Metal Work
- Peat moss
- Sandblast
- Concrete dust
- Carbon black
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CYCLONE COLLECTORS
Materials of Construction:
- Carbon Steels
- AR Plate
- Stainless Steel
- Aluminum
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The High Efficiency Cyclone Separator / Dust Collector
The Filter 1 Cyclotron combines a long tapered cone, a high velocity inlet, and a large internal helix to easily separate from the air stream all moderate size particles, such as saw dust chips and particles from metal grinding.The Cyclotron fans are positioned on the clean air side of the cyclone and are direct drive for low maintenence. In addition, the fans have backward inclined blower wheels for high efficiency and low noise operation. Optional Safety After Filters ensure that even the smallest particles are captured. Standard filter material for the after-filters is 16-ounce seared, felted polyester, designed to hold large dust particles to the outer edges, thus forming a filter cake which heightens filtering efficiency and facilitates easy removal.
Features
- Long, Tapered Cone
- High Velocity Inlet
- Large Internal Helix
- Heavy-Gauge Steel Construction with Industrial Blue Enamel Coating
- Direct Drive Backward Inclined Blower
Options
- Safety After Filters: Bags Fitted for 55-Gallon Drums
- Removable Galvenized Panels for Weather Exposure
- Drop Out Bins Built to Your Specifications
- Rotary Valves
- Spark Resistant Construction
- Radial Blower Wheels
- Sprinkler Heads
- Explosion Vents (Silencers)
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Cyclones have been re-designed and improved. Top cyclones can reach 97% settling efficiency as measured in Qatar Plant. Pressure drop of preheater is minimised.
Lower cyclones are equipped with segmented dip tubes which better resist to chemical wear at high temperatures. Efficient tilt valves and splash boxes participate to the stable behaviour of the Fives FCB cyclones preheater.
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Cyclone Dust Collectors are the most basic dust collectors
suitable for the collection of not-so-fine dusts.
The advantages are:
- If the process generates sparks, no problems because there is no combustible item such as filters, etc.
- If the dust/ chips are hot, it can handle safely
- There are no consumable items such as filters
- The operating cost is low
- No need to clean filters
- Low maintenance
- Very reliable
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MCA Multi- Cyclone
The MCA is a range of seven multi-cylone separators designed particularly for high temperature applications. Gas flows up to 63,000 m3/h are possible with up to 60 modules.
Key features
* Robust fully welded steel construction
* Collection efficiency up to 97%
* 7 sizes with capacities from 2,800 to 63,000 m3/h
* Temperature tolerance up to 300 deg.C
* Optional thermal insulation
* Wide range of accessories
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Cyclones effectively remove large to moderate-size particles from the air stream for recovery or for disposal. Used alone or in conjunction with another dust collector or after-filter, a cyclone separates coarse contaminants from fine, non-visible particles, and exhausts clean air.
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Cyclones Direct Drive
AGET "push-through" high efficiency cyclones for all but the most abrasive materials have been serving industry throughout the US and Canada for over 40 years. Dust storage can be in an attached bin, 55 gallon drums or hoppers up to six cubic yard capacity. Suitable stands are available. Pull-through units are also recommended for abrasive applications and protective linings are options on both styles. For more models and sizes request bulletin 736.
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Allied has built thousands of cyclones for various applications. Standard efficiency cyclones are used where baghouse filters are required to cope with emission standards. High efficiency cyclones are used as primary separators and air cleaning devices in many applications. High-pressure cyclones are used as receivers in pneumatic conveying systems. All cyclones have different design requirements and they are custom made for each application
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Cyclones use the effects of centrifugal force and gravity to separate particles in suspension in gas. The geometry of cyclones is a determining factor in obtaining high efficiency. Various physical properties such as: temperature, composition and viscosity of the gas, shape, granulometry, relative density of the particles, concentration of dust need to be taken into account when defining their efficiency.
To deal with special problems, we offer special constructions: apparatus for high pressure or high negative pressure, with protection against abrasion, with heating of the body
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Features
6 models:
- 5.000: from 3.000 to 5.000 m3/h.
- 6.000: from 4.000 to 6.000 m3/h.
- 9.000: from 6.000 to 9.000 m3/h.
- 13.000: from 9.000 to 13.000 m3/h.
- 22.000: from 1 3000 to 22.000 m3/h.
- 30.000: from 22.000 to 30.000 m3/h.
Filtration of the large particles (> 10 µm) and prefiltration
dust extractors.
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High Effi ciency (HE) for Powders & Fine Materials
- 3 Piece Construction for Easy Cleaning
- Stainless Steel - Carbon Steel - Aluminum
- From 200 CFM to 8000 CFM
- Standard sizes available from 12” to 90”
- Stream Lined Scroll Inlet/Outlet Minimizes Wear
- Less Turbulence, Less Resistance
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Cyclone seperators, type ZAS, are used for the separation of pellets and powders from the conveying gas downstream pneumatic conveying systems. The cyclone separators ZAS are designed to achieve a maximum separation efficiency.
Design Features
- welded construction made of aluminium or stainless steel
- design with vortex chamber including deflection cone in the discharge area
- support on brackets or on skirt (special)
- venting of the clean gas to atmosphere or via a flange connection into a closed aspiration system
- individual design to match different flange connections
- maintenance-free due to missing wear parts and drive
- standard cyclones designed for overpressures up to 100 mbar (g)
- individually designed to meet customers` special requirement
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Pneumatic Conveying Filtration & Separation :: Cyclone Separator
- Highly efficient design allows maximum material/air separation
- Available in aluminum, mild steel (painted to customer specification), and stainless steel
- Wear inlet sections available for abrasive materials such as glass filled resins
- Dimensions shown are general. Different dry powders may require special engineered designs for inlet, hopper, and outlet sections
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Cyclones
The AAF Cyclone is a dry centrifugal collector for dusts of moderate to coarse particle size (>20µ). The Cyclone will remove up to 99% of dust (by weight) generated by steel grinding and saw dust. When used as a pre-cleaner, the Cyclone reduces the dust load on higher efficiency final collectors for longer service life.
Unlike many dust collectors, the AAF Cyclone contains no moving or replaceable parts and is essentially maintenance free. Air is drawn into the cyclone tangentially and rotates at high velocity, separating heavier dust from the air by centrifugal action. The basic Cyclone features an all welded heavy construction enclosing an internal helix, integral fan and motor assembly. Options include a 55-gallon steel drum, hopper with rack and pinion slide gate, discharge elbow, after-filter, and rotary airlock and receiver.
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HOMEGALCO® finished.
Example of finishing done by clients.
20 years reference in hurricane conditions
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