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The DECS 50/5 (Digital EC Controller Sensorless) is a new controller for driving brushless DC motors without Hall sensors.
Typical sensorless drives such as pumps and fan applications can now easily be created thanks to modern technology and expert integrated controlling algorithms. maxon's own in-house developed speed controller is particularly impressive through its performance, price and size.
As well as being a top performer, attractively priced and very small, the new amplifier's other key feature is that it can be easily adapted to specific requirements. The free choice of starting sequence is a major benefit, as it allows the attached motor to start up easily, even when the motor data or load ratios are unfavourable. The DECS 50/5 also provides control inputs for selecting motor direction, enable and braking. As usual, the necessary protective functions have all been fully implemented. An operating status display (LED) and speed monitor output complete the convenient control features.
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All AMETEK brushless DC motors and blowers require a motor/blower controller to operate. Many of these AMETEK BLDC motors and blowers feature a built in, integrated controller that takes the DC input from a power supply or battery and processes it into phase drive signals that are used to commutate the motor. Motors and blowers that require low voltage DC input (11 to 52 volts) that do not come equipped with an integrated, onboard controller, require one of the external controllers described in this section.
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Northland offers a full line of Brushless DC Motor Controls that can
be mounted to our motors, pumps and blowers, or used externally.
These versatile controls can also be used with BLDC motors from other
manufacturers. Our controls are designed for use with Hall Effect style
motors with spacing of either 60° or 120°. Features / options include:
Voltage Input:
- 85 - 132 VAC
- 198 - 264 VAC
- 10 - 54 VDC
Communications:
- RS232
Speed Adjustment / Control:
- Speed: fixed single, multiple fixed, variable
- Speed control input signal (PWM 2.5 7.5 KHz): 0-5 VDC 0-20ma, 0-10 VDC 4-20ma
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BX Series Brushless DC Speed Control Systems (804)
The BX Series brushless speed control system offers high performance and simple operation from a compact driver and motor. Combined with the optional OPX-1A control module, the BX Series can also provide excellent position control and torque control capabilities.
- AC input
- Frame sizes from 2.36 in to 4.33 in
- Output power from 1/25 HP (30 W) to 1/2 HP (400 W)
- Rated torque from 0.88 lb-in to 610 lb-in
- Variable speed ranges from 0.015 ~ 15 r/min to 3 ~ 3000 r/min
- RoHS compliant models available
BLF Series Brushless DC Speed Control Systems (189)
The BLF Series combines the attractive features of a brushless DC motor, such as compact size, high output, flat torque, excellent speed stability and energy-saving design, with exciting new enhancements that include a wider speed range and multi-speed operation. Using the digital operator, you can draw the maximum performance out of this feature-rich BLF Series with ease.
- AC Input
- Frame sizes from 2.36 in. to 4.09 in.
- Output power from 1/25 HP (30W) to 1/2 HP (400W)
- Rated torque from 0.89 lb-in to 610 lb-in
- Variable speed ranges from 0.4 ~ 20 r/min to 80 ~ 4,000 r/min
- Hollow shaft flat gearhead models available
- RoHS compliant
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TMCM-163-42 V2
Description
1-axis BLDC controller/driver 12A/39V, motor mountable
The TMCM-163-42 is a controller / driver module for general brushless DC motor applications. It integrates velocity and torque control as well as a hall sensor based positioning mode. The position resolution depends on the motor, i.e. a standard 8 pole motor gives a motor axis resolution of 15 degrees. The module can be used in stand alone operation or remote controlled via a RS232 or RS485 interface (ordering option). Its small form factor (42 x 42 x 20 mm³) allows for mounting directly on a motor (NEMA 17 mounting holes - new V2 version only).
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HeiServo EC Compact
Our control "EC-Compact" EC-C)is an electronic 1-Q control for brushless DC motors. This control is extremely small and compact which allows its integration inside the terminal box. It can be used for Heidolph EC motors and servo drives.
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The Red Drive Controller is a compact (46x63mm) yet powerful motor driver and controller. It is designed to be used in conjunction with our dual channel encoder and wide range of low cost DC motors and gearboxes.
In combination with our unique graphical software and Serial Adapter units the Red Drive controller is easily programmed by the user. Both simple and complex sequences of motion can be undertaken with the user specifying how and when their motor will move. Full control is available over speeds, distances and direction. The unit is able to interact with switches, LEDs, buzzers and other user defined inputs and outputs.
The Red Drive software provides the user with an incredibly easy to use interface for defining all aspects of the controller. No complex programming is required, just a simple drag and drop flowchart style interface which uses real world values such as rpm and seconds.
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The KBPC state-of-the-art electronics include short circuit and transient protection to provide the ultimate in reliability. Electronics overload protection is also provided, which prevents motor burnout and demagnetization of PM motors. The control can be operated in either the speed or torque mode via a jumper selection. The current range, which is also jumper selectable, eliminates the necessity for calibration of IR compensation and current limit for most applications. The KBCC also contains jumper selections for AC line voltage (115/230), DC armature voltage (90/180) and feedback type (armature/ tachometer).
Standard features include Armature Fusing, Electronic Start/Stop and LED Indicator Array for “Power On,” “Stop” and “Overload.” Although the KBCC is factory set for most applications, a variety of trimpots allows adjustment of the following parameters: MIN and MAX speed, Acceleration, Deceleration, Current Limit, IR Comp, and Timed Current Limit. The drive offers the ultimate in flexibility with the availability of several customer installed options. These include: Forward- Brake-Reverse, Run-Stop-Jog, On/Off AC Line Switch, Anti-Plug Reversing Module, Input Signal Isolation, and Electronic Potentiometer. A complete instruction manual is included.
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The KBIC® full-wave DC motor speed controls are designed for applications demanding excellent performance, high reliability and low cost. Although compact in size (only 4.30" x 3.64" x 1.25"), these controls offer better than 2% regulation over a 50:1 speed range. The controls are fabricated with components which have proven reliability, including MOV transient protection, which is used to protect the power bridge. Integrated circuitry is used to provide a non-complicated design with superior load and line voltage regulation. Electronic current limiting (CL) protects the motor and control against overloads by limiting the maximum level of output current. Acceleration start (adjustable from .5 to 4 seconds) provides a smooth start each time the AC power is applied. A unique feature of the KBIC® controls is the Plug-in Horsepower Resistor®. It eliminates the need for recalibrating IR Comp and Current Limit when the control is used on various horsepower motors. Additional versatility is achieved by using the Auxiliary Heatsink (optional) which is used to double the horsepower rating of each model. The output of the control is a linear function of potentiometer rotation. The KBIC® can also be operated in a voltage following mode by supplying an isolated analog signal (0 – 9VDC) to the input terminals P2 (+) and F-. The controls are terminated as standard with Q-D terminals. A Barrier Terminal Accessory Kit is available which incorporates both line and armature fuses.
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Curtis SepEx® motor controllers deliver smooth, silent and seamless control of separately excited DC motors. SepEx® motor controllers eliminate the need for reversing contactors and provide full regenerative braking to zero speed. Curtis' renowned MOSFET power sections, combined with a sophisticated microprocessor, provide high efficiency and flexibility.
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Low Voltage PWM Brushless DC Controls
Rated for 50° C ambient.
Drives 130V Bodine BLDC Motors.
Drives 24V Bodine brushless motors.
To be mounted in separate enclosure supplied by user.
Requires an unregulated 24 VDC power supply with a minimum 5000 MFD capacitance.
20kHz PWM switching frequency.
Enclosed Filtered SCR Brushless DC Controls
Rated for 40° C ambient.
Drives 130V Bodine Brushless DC Motors.
Two ways of mounting: face mounting using self-tapping screws on back surface, or flange mounting by installing four brackets (included).
Model 3912 for 2500 rpm motors.
Model 3913 for 10,000 rpm motors.
Filtered Brushless DC Controls
Rated for 50° C ambient.
Intended to be mounted in separate enclosure supplied by user.
Drives 130V Bodine Brushless DC Motors.
Screw terminal block for line and motor connections.
Plug-in connector for commutation connections.
Model 3911 for 2500 rpm motors.
Model 3921 for 10,000 rpm motors.
Unfiltered SCR Brushless DC Controls
Rated for 50° C ambient.
Intended to be mounted in separate enclosure supplied by user.
Drives 130V Bodine Brushless DC Motors.
Screw terminal block for line and motor connections.
.25 inch quick connect tabs for line, motor connections, and user interface connections.
Plug-in connector for commutation connections.
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To control the speed of the DC motor gradually, smooth DC voltage across the armature of the motor needs to be regulated along with the fixed DC voltage across the Field winding in the case of the 4 wire DC motors. The DC drive featured here, generates the variable DC voltage using phase angle control technique incorporating Diode / SCR rectifier. The DC voltage across the armature winding can be smoothly varied using the potentiometer or using the external control signal of 4-20mA or (0-5)VDC. Models are available for 1/8HP to 5HP DC motors operating on 100VDC to 400VDC.
APPLICATIONS
Suitable for small machines in Plastic, Packaging and Pharmaceutical industries where smooth and steady control over DC motor is required
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TMCM-160
Description
1-axis BLDC controller/driver module 5A/40V
The TMCM-160 is a controller / driver module for general brushless DC motor applications. It integrates velocity and torque control as well as a hall sensor based positioning mode. The position resolution depends on the motor, i.e. a standard 8 pole motor gives a motor axis resolution of 15 degrees. The module can be used in stand alone operation or remote controlled via a RS-232 or RS-485 interface (ordering option). Its small form factor (50 x 92 mm²) allows for integration onto a user board as a plug-on module or for panel mounting, by connecting flat ribbon cables to the two 2x13 2.54mm standard header connectors. Multi-axis drives can be easily realized by integrating multiple modules on one baseboard. A standard baseboard (BB-160) is available.
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SPECIFICATIONS:
- PRODUCT NAME / Model: BLDC motor driver¡þMCR-BL2406B (V6.0)
- POWER INPUT: DC24V +_20% or DC12V(Made by Order)
- DRIVING CURRENT: 6A (Max.)
- MOTOR WATTS: 150W
- SPEED CONTROL RANGE: 50:1
- OPERATION FUNCTIONS:
Acceleration/Deceleration time setting separate
Motor Swift CW/ CCW
Internal / External speed control selection
Output disable
Hall IC 3 phases signal output¡· Instant torque PWM output
Alarm hold or not selectable (Note 1)
Overload detection
60¢X / 120¢XHall Sensor position selection¡· Overheat protection
Motor overheat protection (Made by order)
External reset
- SPEED SETTING: Internal/ External VR for speed control (20K Ohmic , 0 5V)
- ACCELERATION / DECELERATION TIME: 0~5 seconds
- INPUT SIGNAL: Run/Stop, rotation direction, torque and instantaneous stops ,reset
- OPERATING TEMP/ HUMIDITY: -40 °C to +85 °C
- DIMENSIONS/ WEIGHT: 60(L)x108(W)x30(H)+1 mm / 180g
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DC drives
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S-Type External Pneumatic Ball Vibrators develop frequencies higher than 580 Hz (> 35,000 r.p.m.) and they are used wherever powdery materials have to be moved. S-type Ball Vibrators are installed on bins to prevent bridging or ratholing, and for the improvement of material flow on chutes, screens and vibrating tables.
S-type Ball Vibrators consist of an anodized aluminium body inside which a steel ball rotates on a specially hardened and ground steel ring. For operation a 2/2-way-valve and filtered compressed air are required.
- Maintenance-free
- Operating temperature: 32°F to 390°F
- Oil-free operation
- Great acceleration
- High centrifugal force
- Low noise level
- Low air consumption
- Standard ATEX ExII3D certified
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From 4mm to 24mm diameter, these vibration motors were designed for mobile phone and pager silent ringing functions. Since then they've found many additional applications including BEAM robotics, general robotics, pda / mobile phone development and data transponders
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Copal is developing products meeting users' specialized needs from mobile phones and humanoid robots to FA equipment. Our product keys are compactness, high power, high accuracy, high response, low energy consumption, and long life. The market for the compact, high-performance motors with low environmental load is growing, with Copal as a leading manufacturer.
Vibration motors
Copal is a top world manufacturer of vibration motors for mobile phones, providing product series ranging from ultramini cylindrical to low-back coin motors, expanding applications to game machines and toys.
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