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The KBMG-Series are ultracompact 115/230 VAC, full-wave regenerative drives capable of operating 90 and or 180 VDC PM or Shunt motors from 1/50-3.0 HP (.01-2.25kW) in a bidirectional mode. Its 4-quadrant operation provides forward and reverse torque in both speed directions. Through a jumper selection, the motor can be controlled to rapidly “regenerate to stop” or to “coast to stop.” KB’s exclusive Auto Inhibit® circuit provides safe, smooth starting even during rapid cycling of the AC line. The Overspeed Protect Circuit prevents failure of the power bridge in extreme overhauling conditions. Reliability of the KBMG is further enhanced with the use of a high speed current limit circuit and MOV transient protection. LED’s, which can be used for diagnostics, are provided for power on and motor overload. A rugged extruded aluminum heatsink ensures enhanced heat transfer, which provides a higher control rating while maintaining cooler running SCR’s. Power connections to the KBMG are made via quick connect terminals and signal input connections are made via a removable barrier terminal block.
Dimensions: 4.50"x3.7"x1.9"
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The KBRG™ is a full-wave regenerative control, capable of operating a DC motor (Permanent Magnet or Shunt) in a bidirectional mode. It provides 4-quadrant operation which allows forward and reverse torque in both speed directions. The KBRG™ contains many standard features, such as: armature and tach feedback, built-in horsepower selection, trimpots for Fwd CL, Rev CL, IR Comp, Response, Max Spd, Offset, Deadband, Fwd Accel, Rev Accel and Timed Current Limit. LED indicators for: Power On, Current Limit, Fwd Enable and Rev Enable. A 5K speed pot is included.
Dimensions:
KBRG-240D: 7.70" x 10.00" x 2.60"
KBRG-225D: 7.70" X 10.00" X 3.50"
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The KBBC-Series are microprocessor controlled DC-DC battery powered variable speed DC motor controllers designed for 12, 24, 36 & 48 vdc Permanent Magnet and Series Wound DC motors. They have a continuous rating of 40 amps and are capable of peak currents of 80 amps for 7 seconds. The KBBC-Series of low voltage DC Drives contain many standard features such as current limit, short circuit protection, speed potentiometer fault detector, over-temperature sensing, and under-voltage/over-voltage protection. Eight trimpots are provided to tailor the low voltage DC-DC Drives to exact specifications. Reversing contactors provide arcless forward, stop and reverse operation. A DC power contactor allows a low power switch to turn the control on and off. See data sheet D-905 for complete details.
Dimensions:
4.10” x 6.30” x 1.70”
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All AMETEK brushless DC motors and blowers require a motor/blower controller to operate. Many of these AMETEK BLDC motors and blowers feature a built in, integrated controller that takes the DC input from a power supply or battery and processes it into phase drive signals that are used to commutate the motor. Motors and blowers that require low voltage DC input (11 to 52 volts) that do not come equipped with an integrated, onboard controller, require one of the external controllers described in this section.
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The DECS 50/5 (Digital EC Controller Sensorless) is a new controller for driving brushless DC motors without Hall sensors.
Typical sensorless drives such as pumps and fan applications can now easily be created thanks to modern technology and expert integrated controlling algorithms. maxon's own in-house developed speed controller is particularly impressive through its performance, price and size.
As well as being a top performer, attractively priced and very small, the new amplifier's other key feature is that it can be easily adapted to specific requirements. The free choice of starting sequence is a major benefit, as it allows the attached motor to start up easily, even when the motor data or load ratios are unfavourable. The DECS 50/5 also provides control inputs for selecting motor direction, enable and braking. As usual, the necessary protective functions have all been fully implemented. An operating status display (LED) and speed monitor output complete the convenient control features.
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DC Controls
Baldor's VersaFlex DC Drives combine digital motor control circuitry with reliable SCR power devices to provide advanced DC motor control and protection. Onboard operator control allows easy programming of control set-up and operating parameters. Optional feedback expansion boards enhance drive capabilities by allowing the control to continuously monitor a motor-mounted AC or DC tachometer or incremental encoder. Controls from 35 to 165A continuous include built-in line contactor, control logic supply, and fuses (line, armature, field supply, and control logic). Other options include internally mounted blower motor starter, and communications boards. VersaFlex DC and Regen DC controls can be configured using Workbench D.
Features:
VersaFlex DC control provides unidirectional (single quadrant) digital control
VersaFlex Regen DC provides bidirectional (4 quadrant) regenerative control
220 to 500V line input (±10%) and 50 or 60 Hz input for worldwide use
Operator keypad is remote mountable to 10 feet (3m)for optimum ergonomic placement
Expansion boards provide connection to RS-485,Modbus, Profibus DP,DeviceNet networks
One Way
One-way DC controls are designed to operate permanent magnet or wound field motors. Some controls offer optional switch for reversal. Stopping of a motor with a one-way control should be done by dynamic braking, some controls offer the Forward-Brake-Reverse switch for this purpose too.
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Mentor MP
High performance DC drive
25A to 7400A
400V / 575V / 690V
Two or four quadrant operation
The Ultimate DC drive
Mentor MP is Control Techniques 5th generation DC drive and integrates the control platform from the world’s leading intelligent AC drive, Unidrive SP. This makes Mentor MP the most advanced DC drive available, giving optimum performance and flexible system interfacing capability.
Upgrading your control system
There are large numbers of DC motors in service throughout the world in various applications, the majority of which are easily capable of providing continued service. Upgrading your drive allows you to maximise the motor performance, enhance system reliability and interface digitally with modern control equipment using Ethernet and Fieldbus networks. Downtime is minimised as only the drive needs to be replaced.
Driving forward with DC technology
DC drive technology remains cost effective, efficient and is relatively simple to implement. For new solutions DC provides many advantages, especially for regenerative and high power applications.
Leading edge control technology in a DC drive
Control Techniques have a comprehensive portfolio of AC and DC drive solutions. We can offer you impartial advice on the best solution for your application needs and future upgrade paths.
Mentor MP inherits the world beating control platform and software tools from Control Techniques AC drive range, so you retain the flexibility of changing to an AC drive system in the future if your application requirements evolve.
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The TYPACT - TPD32 series of digital armature converters represents today's most advanced technology for DC motor control.
These converters are designed for integration into the most modern automation systems with cutting edge solutions, but at an affordable price. This range is compatible with every type of power supply and is available in a wide range of power ratings for control of motors up to 5MW.
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Your motors will last longer with the KBMM Series of DC Drives. Their Direct-fed Patented current limit circuit will prevent PM motors from becoming demagnetized. They will also survive a shorted motor. These DC motor speed controls are the ultimate in reliability and performance. Distributors around the world have standardized on the KBMM. They are available in 3 models ranging from .008kW thru 2.25kW (1/100 thru 3.0 Hp).T
he KBMM-225D is a 115/230 VAC rated 12 Amps RMS @ 45C. The control is designed for 90 & 180 VDC PM & Shunt motors. It will control motors between 1/100-1.5 HP (3.0 HP w/aux. Heat sink) by inserting the proper Plug-in Horsepower Resistor®. Speed range is 50:1 with load regulation of 1%. Features include: AC Line fuse and Armature Fuse holder, Auto Inhibit®, Voltage Following, MOV transient protection, 5K speed pot and trimpot adjustments for Min, Max, Accel, Decel, IR and CL. Options include Auxiliary heat sink, Barrier Terminal Board, Class "A" and "B" RFI/EMI filters and Signal Isolation (model SI-6). This control is available worldwide from stocking KB distributors. UL, CSA, CE. Patented
Dimensions:
4.30” x 3.60” x 1.30”.
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The KBPC- Series of Adjustable DC Drives are variable speed/torque controls in NEMA-4X /IP-65 washdown and watertight enclosures. They are designed to operate 90 and 180 DC Motors from 1/8–3.0Hp (.07-2.25kW) @ 45C. They are designed for environments where high humidity or watertight integrity is required. They are housed in ruggedly constructed die cast aluminum, which is protected with an anti-corrosive acrylic coating. Motors will last longer with our exclusive Short Circuit and Timed Current Limit (TCL) circuitry that prevents motor burnout and demagnetization of PM motors. Selectable features are: motor voltage 90/180VDC, motor current range .25 to 15 amps, input signal 0-5/0-20VDC, armature/tachometer feedback, tachometer voltages 7,25,50 V/1000 rpm. Analog adjustments include: Min, Max, Accel, Decel, IR, CL, TCL & Jog. Standard features are: Front panel LED indicators for "Power On", "Stop" and "Motor Overload", armature fusing and electronic start-stop. Options: Forward-Brake-Reverse switch, Signal Isolator, Run-Stop-Jog switch, Auto/Manual kit, FDA approved White enclosures.
Dimensions:
5.90" x 9.50" x 5.00"
The KBPC-Series of DC Drives are enclosed in NEMA-4X (IP-65), that can operate as an adjustable speed DC Drive or variable Torque control, rated 22 Amps RMS @ 45C. It is designed for environments where high humidity or watertight integrity is required. Its housing is ruggedly constructed of die cast aluminum, which is protected with an anti-corrosive acrylic coating.
Dimensions:
5.90" x 9.50" x 5.00"
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The KBIC-Series are Adjustable DC Motor Speed Controllers. They will control motors between 1/100-2.0 HP (3.0 HP w/aux. Heat-sink) by inserting the proper Plug-in Horsepower Resistor®. The KBIC-Series of motor speed controllers operates from either 115 or 230 VAC and is designed for 90 and or 180 VDC PM & Shunt motors. Speed range is 50:1 with load regulation of 1%. Features include Auto Inhibit®, Voltage Following, MOV transient protection, 5K speed pot and trimpot adjustments for Min, Max, Accel, IR and CL. Options include Auxiliary heat sink, AC Line and Armature Fuse Kit, Barrier Terminal Board, RFI/EMI Class “A” or “B” line filters and Signal Isolation (model SI-5). This control is available worldwide from stocking KB distributors. UL, CSA, CE, C-tick.
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The Model KBMD-240D, also called Multi-Drive™, is a packaged SCR drive in a NEMA-1 (IP-40) enclosure. It utilizes the KBMM™ speed control for its electronics. The Multi-Drive™ is rugged and compact in size. It handles both 115 and 230VAC line inputs by setting the built-in Dual Voltage Switch. In addition, the single model can be used on a wide range of motor horsepower by inserting the appropriate Plug-in Horsepower Resistor®. The Auxiliary Heatsink (optional) increases the rating of the basic unit. An optional Forward-Brake-Reverse Switch Kit is also available.
Dimensions:
5.10" x 7.20" x 4.10"
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The KBPI INDEXER controls are packaged in a Nema 4X (IP-65) enclosure, which is ruggedly constructed of die cast aluminum. The controls are designed specifically for cycling and indexing applications.
Two models are offered which provide the choice of unidirectional or reversing operation. Both models can operate with either 115 or 230 VAC and with 90 or 180 VDC motors (proper jumper settings are required). The controls provide the user with isolated logic functions: STOP, JOG and RUN. Other functions, such as cycle on demand, can easily be obtained. Another feature of the control is jumper J1 which is used for DC current selection. It automatically presets the IR Compensation and Current Limit for safe operation on various motors. Standard features include built-in armature fusing and an LED indicator array for "power on," "stop" and "overload."
Model number KBPI-240DR also contains logic input for "Reverse Run" and "Reverse Jog." The controls contain trimpots that can be used to readjust Minimum and Maximum speed, Current Limit and IR Compensation. The front panel contains a built-in 5K ohm speed potentiometer and a Run, Jog/Stop switch. Included with each control is a detailed instruction and user manual.
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25A - 7400A
208V - 660V
Digital DC drive
Overview
Mentor II is the World’s favourite DC drive, installed in hundreds of thousands of applications, providing the reliability, power and control to increase productivity for both new machines and applications where DC motors are already installed.
* Up to four Mentor II drives can be connected in parallel and series to quadruple the power range. This modular solution simplifies the handling of the individual drive units and makes the maintenance and servicing easier
* Drives can be arranged to provide 6, 12 or 24 pulse systems. Higher pulse systems reduce the harmonic distortion of the mains supply current
Applications
Many DC drive applications are for retrofit systems to improve the performance and prolong the life of existing plants and machinery. New applications for DC drives include:
* High Power applications
* Winding and unwinding
* Pulp and Paper processing
* Metal Rolling and processing
* Ski lifts
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Main technical features:
1) Power range: 0.75~630KW
2) Voltage: 3AC 220/380/440V/575V/690V -15%~15%
3) Output frequency: 0.00 ~ 800.00Hz
4).Central control module based on DSP,realizes high-speed and high performance control.
5).Integrate V/F control,V/F+PG control, control.
6).3 space voltage vector waveform produce methods.
7).Dead compensate function,realize low frequency and large output torque control.
8).Automatic slip compensate .
9).At most 7 steps speed control and 8 steps acceleration control can be realized.
10).6 programmable output control terminals.
11).Internal PID function,realize high performance closed loop control.
12).PID regulate DC braking.
13).Speed pursue starting and restart after momentary power loss.
14).Forced communicated function ,support standard RS485 ,supply remote keyboard control function.
15).Special converse module (IGBT) temperature control function,adjustable fan control,timely reduce motor noise and temperature.
16).High-efficient faults inquiry and record function ,conveniently obviate the fault.
17).paramater protection function
18).Unique design,make frequency converter least pollution to the power.
19).Outstanding behave 3-phase AC synchronous motor of permanent magnetism control.
20) Control mode: Vector control with PG (VC), V/F control
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Enclosed Filtered SCR Brushless DC Controls
Standard Features
- Operates from 115 Volt AC line.
- Filtered DC output results in cooler operation of the motor.
- Unique Smart Reverse%u2122 circuit allows remote control of motor direction.
- NEMA 12 enclosure for environmental protection.
- Dynamic braking for quicker stops.
- 12 pulse/revolution tach output provides indication of motor speed.
- Red LED indicates control shutdown due to a fault condition.
- Speed can be adjusted manually using a potentiometer on enclosure.
- DIP switches set the current limit so that the same control model can drive any size Bodine motor.
- Inherent closed loop system maintains a 1% maximum change in motor speed from 0-100% of rated load when operated at rated speed.
- Toggle switch on enclosure indicates AC power on/off.
- Lamp on enclosure indicates AC power on.
- Rotary switch on enclosure to select motor direction.
- Fuse holders for line and motor fuses (fuses included).
- AC line cable and motor cable are factory-installed.
Application Information
- Rated for 40° C ambient.
- Drives 130V Bodine Brushless DC Motors.
- Two ways of mounting: face mounting using self-tapping screws on back surface, or flange mounting by installing four brackets (included).
- Model 3912 for 2500 rpm motors.
- Model 3913 for 10,000 rpm motors.
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MLX81200
The MLX81200 is a highly integrated 3 phase motor controller for 12V BLDC or PMSM automotive applications.
Its TruSense and SineDrive technologies enable Sensorless BLDC motor control in a wide range of demanding applications.
Features and Benefits
-SENSORLESS BLDC OPERATION
-Very Robust
-Wide dynamic range
-Fast start up
-Trapezoidal/Sinewave motor current
-Delta / Star windings (no star point required)
-HIGH INTEGRATION LEVEL
-Embedded Flash controller
-Voltage regulator
-RC/PLL oscillator
-NFET predriver with bootstrap
-High temperature Flash controller
-AEC-Q100 qualified up to Tamb = 150C
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BX Series Brushless DC Speed Control Systems (804)
The BX Series brushless speed control system offers high performance and simple operation from a compact driver and motor. Combined with the optional OPX-1A control module, the BX Series can also provide excellent position control and torque control capabilities.
- AC input
- Frame sizes from 2.36 in to 4.33 in
- Output power from 1/25 HP (30 W) to 1/2 HP (400 W)
- Rated torque from 0.88 lb-in to 610 lb-in
- Variable speed ranges from 0.015 ~ 15 r/min to 3 ~ 3000 r/min
- RoHS compliant models available
BLF Series Brushless DC Speed Control Systems (189)
The BLF Series combines the attractive features of a brushless DC motor, such as compact size, high output, flat torque, excellent speed stability and energy-saving design, with exciting new enhancements that include a wider speed range and multi-speed operation. Using the digital operator, you can draw the maximum performance out of this feature-rich BLF Series with ease.
- AC Input
- Frame sizes from 2.36 in. to 4.09 in.
- Output power from 1/25 HP (30W) to 1/2 HP (400W)
- Rated torque from 0.89 lb-in to 610 lb-in
- Variable speed ranges from 0.4 ~ 20 r/min to 80 ~ 4,000 r/min
- Hollow shaft flat gearhead models available
- RoHS compliant
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Filtered PWM DC Basic Speed Control
Standard Features
- Operates off 115 Volt AC line.
- Filtered DC output for cooler motor operation, longer brush life, lower audible noise, and wider speed range.
- Dip switches to easily calibrate control for different motor sizes.
- Line voltage compensation minimizes speed drift.
- NEMA 1 enclosure for environmental protection.
- Trim pots on PC board to adjust torque limit, minimum speed limit, maximum speed limit, acceleration time, and speed regulation.
- Speed can be adjusted manually using speed pot mounted on enclosure.
- Terminal block inside enclosure for motor connection.
- Back EMF feedback maintains better than 2% speed regulation.
- Fuse holder for line on front panel.
- Toggle switch on enclosure indicates AC power on.
- Factory installed AC line cable.
Application Information
- Rated for continuous operation in 40° ambient with no additional heat sink.
- Drives Bodine 130V Permanent Magnet DC Motors.
- Drives 90V "SCR duty" and 130V "PWM duty" permanent magnet DC motors made by other manufacturers.
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Thyristor controllers for single-quadrant operation of separately and permanently excited motors, degree of protection IP 00 (built-in device), degree of protection IP 54 (with housing)
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Depending on the particular application, often, SIMOREG® DC drives are the most favorably-priced drive solution. They offer many benefits when it comes to reliability, operator friendliness and performance. If you are looking for the optimum cost-effective DC drive solution, then you can depend on SIMOREG DC-MASTER drive converters with the highest output and integrated intelligence. When it comes down to it, they have the unique features of Siemens products: Totally Integrated Automation. This means that you benefit from the fact that they are completely integrated into the Siemens system environment: when engineering/configuring and programming, with the common database and the integrated communications - and you can save money in more than just one way!
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The Red Drive Controller is a compact (46x63mm) yet powerful motor driver and controller. It is designed to be used in conjunction with our dual channel encoder and wide range of low cost DC motors and gearboxes.
In combination with our unique graphical software and Serial Adapter units the Red Drive controller is easily programmed by the user. Both simple and complex sequences of motion can be undertaken with the user specifying how and when their motor will move. Full control is available over speeds, distances and direction. The unit is able to interact with switches, LEDs, buzzers and other user defined inputs and outputs.
The Red Drive software provides the user with an incredibly easy to use interface for defining all aspects of the controller. No complex programming is required, just a simple drag and drop flowchart style interface which uses real world values such as rpm and seconds.
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D.C. motor controls
DC Controls main features:
- Supply voltage 12/24VDC and A.C single phase
- Maximum output voltage 180VDC
- Maximum output current 40A
- Single/double drive direction
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To control the speed of the DC motor gradually, smooth DC voltage across the armature of the motor needs to be regulated along with the fixed DC voltage across the Field winding in the case of the 4 wire DC motors. The DC drive featured here, generates the variable DC voltage using phase angle control technique incorporating Diode / SCR rectifier. The DC voltage across the armature winding can be smoothly varied using the potentiometer or using the external control signal of 4-20mA or (0-5)VDC. Models are available for 1/8HP to 5HP DC motors operating on 100VDC to 400VDC.
APPLICATIONS
Suitable for small machines in Plastic, Packaging and Pharmaceutical industries where smooth and steady control over DC motor is required
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DMV 2322 - DMV 2342 Series
The DMV 2322 and DMV 2342 drives are designed to supply separately excited continuous current (dc) motors from a three phase ac supply between 220 and 480 V, ±10 %.
The drives control armature current and speed, and the induced current if the drive is equipped with a variable excitation supply (option for ratings greater than 210 A).
Totally protected against disturbances related to the application, to the motor or to the mains supply, they can display a simple and rapid diagnosis of their operating state.
Entirely digital they are programmable by the user.
The DMV 2322 is a 2 quadrant unidirectional drive.
The DMV 2342 is a 4 quadrants drive, with energy recovery on the mains when operating as a generator.
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The AC/DC Converters are feeders and electronic regulators for casing voltage control of DC motors.
State-of-the-art technology.
Modern, compact and precise. Easy access to all components. Acrylic protection plate.
RC set for noise suppression. Isolation transformers for electronic circuits.
Current transformer for current signal isolation.
Short circuit protection with UR (optional) fuses, lack of phase, overload, overheat. They are available in the following voltage supplies: 220/380/440V - 50/60HZ
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TMCM-160
Description
1-axis BLDC controller/driver module 5A/40V
The TMCM-160 is a controller / driver module for general brushless DC motor applications. It integrates velocity and torque control as well as a hall sensor based positioning mode. The position resolution depends on the motor, i.e. a standard 8 pole motor gives a motor axis resolution of 15 degrees. The module can be used in stand alone operation or remote controlled via a RS-232 or RS-485 interface (ordering option). Its small form factor (50 x 92 mm²) allows for integration onto a user board as a plug-on module or for panel mounting, by connecting flat ribbon cables to the two 2x13 2.54mm standard header connectors. Multi-axis drives can be easily realized by integrating multiple modules on one baseboard. A standard baseboard (BB-160) is available.
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DAC Motors and Drives
The DAC family includes digital drives and brushless motors for axes motion control. The DAC and DSC drives have direct power (400V three phase) to simplify installation within the electrical cabinet to reduce cost and save space. To complete the family the DAM (Digital Axes Module) is available with a digital SERCOS connection to the numerical control. The drives' inherent noise immunity provides another advantage by significantly reducing wiring costs.
The associated DS series of motors are synchronous brushlesses with rare earth permanent magnets, and have a DC bus of 540 VCC. They provide high power with low current absorption, and improved dynamics with low losses.
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TMCM-163-42 V2
Description
1-axis BLDC controller/driver 12A/39V, motor mountable
The TMCM-163-42 is a controller / driver module for general brushless DC motor applications. It integrates velocity and torque control as well as a hall sensor based positioning mode. The position resolution depends on the motor, i.e. a standard 8 pole motor gives a motor axis resolution of 15 degrees. The module can be used in stand alone operation or remote controlled via a RS232 or RS485 interface (ordering option). Its small form factor (42 x 42 x 20 mm³) allows for mounting directly on a motor (NEMA 17 mounting holes - new V2 version only).
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HeiServo EC Compact
Our control "EC-Compact" EC-C)is an electronic 1-Q control for brushless DC motors. This control is extremely small and compact which allows its integration inside the terminal box. It can be used for Heidolph EC motors and servo drives.
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... see all the products in the category
DC drives
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