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The KEM Deburring Machine has been developed in WERA
technical center and it is now built under license by FIMAT.
It has been designed for deburring and chamfering special and bevel gears.
The machine concept is optimized for short serials and a wide
variety of work parts. The tool features 5 degrees of liberty and
is able to perform any work part profile with extreme precision
and speed. It also suits other complex work part shapes requiring
precise and sharp chamfering.
DESIGN FEATURES
* Compact machine.
* Working area completely guarded.
* Bedplate allowing quick & easy shaving discharge.
* Loading area suitable for access with tackle.
* High milling speed leaves out any secondary burrs.
* Continuous speed adjustment.
* No axis with manual adjustment.
* Use of standard and special tools. |
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SA-76NC + BDB-70
EXTREME SPEED TUBE CUTTING & DEBURRING MACHINES
HIGH PRODUCTION, FLEXIBLE AND i2® SYSTEM
SA-76NC + BDB-70
SA-76NC sawing machine can connect to BDB-70 double tube ends duburring machine. Besides the high speed cutting functions of SA-76NC, SA-76NC + BDB-70 has extreme speed in cutting, even has high speed in loading, feeding, transporting and deburring.
The powerful and competent cutting line is capable of cutting various shapes of profiles such as round tube, rectangular, square and oval tube. As well as the working capacity of SA-76NC + BDB-70, the round tube can up to 80mm, and square tube is 70x 70mm.
( Pipe Bender - Tube Bender - Tube Bending, Pipe Bending - Bending Machine - Tube Bending Machine, Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Chamfer, Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade ) |
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Brush Deburring
Extreme Speed Double Tube Ends Deburring
The BDB-70 is capable of deburring various shapes of profiles such as round, rectangular, square and oval tubes. Extreme speed and high efficiency. The specific “V” shape guides way can rotate the Square and Rectangular tubes and deburred . And “Flat” guides way for Round tubes. Built –in the Air Blowing system for cleaning the outside and inside of the tubing.
The working capacity of BDB-70 is up to 76mm for round tubing, and 70mm x 70mm for square. May connected to SA-76NC be an Automation Cell ( SA-76NC+BDB-70). The process of SA-76NC+BDB is from Automatic Loading, Feeding, Cutting, Deburring and Air Cleaning.
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade ) |
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Europe’s largest manufacturer of balancing weights for all types of automobiles produces 20 to 25 tons of these weights per day; in sizes varying from a minimum of 20 by 14 by 10 mm to a maximum of 160 by 18 by 3 mm. Legal requirements forced the company to change from lead as basic material to zinc diecasting. This change required the purchase of a new deburring system. This system needed to guarantee fast and complete removal of burrs without damaging the part and also ensure “batch integrity”, i.e. the machine must be completely unloaded at the end of the blast process for a given parts size. Because of the multitude of different parts, it was critical to ensure that the different parts did not mix. This machine has a high capacity of 7200 parts per hour, and it is a continuous feed system which can easily be integrated into the overall manufacturing process. The RMBD's ease of maintenance is another big advantage. The parts transport system is positioned on special rails and can quickly and easily be removed from the machine housing. This reduces the time requirements for maintenance to an absolute minimum. These two features, namely the continuous, in-line operation, and the time saving and cost-effective maintenance, convinced the customer to choose the RMBD 300.
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| Gleason-Hurth ZEA 4 Rotary Deburring Machine is designed for the dry-deburring of disc-type workpieces of up to 280 mm and shafts with 400 mm length. The funnel shaped machining area ensures ideal chip disposal. Advantages of dry deburring include the deletion of workpiece dry cleaning and health hazards due to oil addition, excellent environmental conditions, simple and easy chip disposal and cost savings without oil. Machine is also available for wet processing. |
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The deburring machine allows fettling, the removal of rough edges from endless profiles in record time in the quickest and simplest way, with finishes that are hardly comparable to conventional methods. A rotating brush cylinder undertakes this task simply by resting the part on a support and drawing it near for a few seconds. Furthermore, the deburring machine provides added value as it offers the possibility of working with different types of profiles: tubular, rectangular, hollow, sheet, etc. We therefore have a simple but versatile machine that allows a reduction in man-hours and improved quality of the finishes.
CHARACTERISTICS
Sturdy and contained weight electrowelded steel frame
The deburring machine frame has different places that are perfect for keeping spare parts, tools, etc.
Steerable and lockable wheels for easy displacement of the deburring machine to the most suitable place of work at any moment
The different adjustment elements between the support of the part and the brush cylinder are easy to adjust.
Wear of the brush cylinder is compensated by movement of the brush protection
Quick and simple to handle
Minimal maintenance.
Controlling circuit and operating controls equipped with all necessary safety features.
OPTIONAL FEATURES
Support for deburring parts with a special geometric shape
Templates to aid deburring parts with a special geometric shape
Outer casing protecting the moving brush, fitted with a threaded handle (in conjunction with a limit switch that prevents any moving elements of the deburring machine from operating when the protection is open).
Emergency stop push-button connected to a motor-operated brake, which reduces the machine stop time.
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| Bewo deburring machines can be supplied with a manual or automatic feed. The automatic feed is the most popular choice, allowing the deburring machine to be installed in-line with the full range of Bewo automatic circular saws, saving many man hours and making automatic cycling possible. The DB-90 has 300 mm diameter brushes with a length of 600 mm. Bewo deburring machines are designed to deburr round, square and rectangular tube. |
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Single and Multiple Station Brush Deburring Machines :
- Radial brushing heads
- Disk brushing heads
- Single part flow
- Manual load and unload
- Automatic load and unload |
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Acme offers a wide range of solutions for deburring applications utilizing nylon and wire brushes, non-woven abrasive wheels, hard tools and abrasive flap wheels.
Single and Multiple Conveyor Belt Systems with:
- Magnetic Platens
- Radial brushing heads
- Disk brushing heads
- Planetary brushing heads
- Abrasive belt heads
- Low and high volume part production
- Manual load and unload
- Automatic load and unload |
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Type SC 250 AGM
Motor 3,0HP
Wire brush 250x50x24mm
Voltage 3x380V - 50Hz
Powerful exhaust system No
Pedestal Yes
Deburring attachment for pipes etc Yes |
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The EcoLine series smoothes the way to ECM batch production. EcoLine combines reliability, field-tested technology with low-cost investment, offering an incomparable cost-utilisation ratio. The equipment is the perfect solution for a limited budget and when a reliable process for batch production is required.
The deburring system contains all of the functions necessary for a reliable deburring and profiling process for precision metal components, i.e. all the technology you need - but no more than you need!
At the heart of this machine series are proven standard components. Additional options mean the deburring system can be tailored to individual requirements. |
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Electrolytic Machining and Deburring - (ECM/ECD)
A highly accurate, repeatable deburring and material finishing process for medium high volume, high value added applications.
Electrolytic Machining, is a targeted metal dissolution process that applies an electrical current to the tooling and workpiece, while flowing an electrolyte between both surfaces, to dissolve unwanted metal. Electrolytic deburring and surface polishing is capable of producing very tightly controlled edge radii, and surface finishes, down to 5 µinch (.012 micron) Ra. Typical processing times are as fast as 10-30 seconds for most applications.
Whether burrs are internal or external, aluminum or steel, cast or machined - Extrude Hone has the solution to satisfy every deburring need, providing accuracy and precision in any volume. |
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Very High Pressure, by water or oil jet : is used when the parts to be deburred are made of relatively soft materials. In such a case, the pressure is of 250 to 1000 bar. This technology gives greater importance to the fluid flow rate.
Example of materials : aluminium alloys, copper, brass, plastic by-products
Example of parts : pump bodies in the automotive industry, interior parts of watch mecanisms, locks parts, mechanical parts made of materials such as described above.
Specific dedicated equipments : Triplex pump : with flow rate up to 30 l/min, deburring heads with fix and/or rotating jet.
Ultra High Pressure by water or oil jet : is used when the parts to be deburred are made of relatively hard materials. In this case, the pressure is of 1000 to 3500 bar. This technology gives greater importance to the fluid pressure.
Example of materials : stainless steel, heat-treated steels...
Example of parts : injectors in the automotive industry, mechanical parts, outer parts of watch mechanisms...
Specific dedicated equipments : Ultra High Pressure pump : with pressure up to 3500 bar and flow rate up to 5 l/min ; deburring heads with fix jet.
Process advantages
Reliable results through total control of the deburring pressure.
The technologies do not change the dimensions or the mechanical characteristics of the part.
The production of a final part that is cleaner.
Improvement of the reliability of functional movement of mechanical sub-assemblies : the deburring reduces considerably the likelihood of mechanical jamming generated by particles coming away from the surface of parts. |
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PETER WOLTERS is a world leading manufacturer of high precision machine tools for individual applications in fine grinding, honing, lapping and polishing of flat workpieces. The product range is completed by combined grinding and brush deburring systems. which have been developed for the final surface optimisation of fine ground, fine blanked and stamped workpieces as well as special precision parts with defined edge radiusing.
The FE 700 L system is indicated by the following features:
·The linear finishing system FE 700 L is available as a stand – alone application as well as a fully automatic application combined with an PETER WOLTERS AC microLine® machine.
·The basic machine is equipped with a special sealing system between the drive/control section and the work section. Due to this fact the maintenance intervals, maintenance times and set-up costs are minimized.
·Options like the fully automatic tool wear and pressure control guarantee a constant process quality at a high level.
·Further options as automatic loading, flip over device and unloading systems are available. Also part of this is a central adjusting device which ensures short change over times for other workpiece dimension.
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the loeser car rim deburring machine deburrs the inside and visible outside of the wheel via specially shaped brushes. burr which occur when the rims are machined can easily be removed.
sget in contact with us. we have the tailor-made deburring system for you:
fully automatic,
for manual loading and unloading,
for brushing of one or both sides of the wheel,
for deburring of wheel centers,
for improvement of the surface.
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| The patented Extrude Hone®/SurfTran® Thermal Energy Method (TEM) uses intense heat for deburring and/or deflashing. Parts to be processed are sealed in a pressurized cylindrical bell chamber with a mixture of a combustible gas and oxygen. This mixture completely envelopes the workpart's burrs and flash, regardless of their internal or external location. The gas mixture, ignited by a spark plug, creates an intense, rapid burst of heat. Burrs and flash, because of their high ratio of surface area to mass, quickly raise to a temperature well above their auto-ignition point and burst into flames. |
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Thermal Energy Method (TEM)
The patented Extrude Hone®/SurfTran® Thermal Energy Method (TEM) uses intense heat for deburring and/or deflashing. Parts to be processed are sealed in a pressurized cylindrical bell chamber with a mixture of a combustible gas and oxygen. This mixture completely envelopes the workpart's burrs and flash, regardless of their internal or external location. The gas mixture, ignited by a spark plug, creates an intense, rapid burst of heat. Burrs and flash, because of their high ratio of surface area to mass, quickly raise to a temperature well above their auto-ignition point and burst into flames.
Excess oxygen in the chamber combines with the vaporizing burrs to produce an oxide powder. As the oxidizing burr reaches the main body of the workpart, the temperature drops rapidly and stops the process. The oxidation is of very short duration; long enough to transform burrs and flash into oxide powder but not long enough to change workpart dimensions or metallurgy. Oxidized powder from the burrs is redistributed over the workpart and containment chamber which can be cleaned away, if necessary, with virtually any Aqueous (water-based) cleaning solution.
In summary, TEM is a rapid, low cost, high production process that has the unique ability to remove burrs and flashing without affecting adjoining workpart surfaces. Depending on workpart size, a million or more parts can be processed a month in a single TEM machine. |
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The EMB patented technique of pre and final assembly of cutting rings reduce assembly time and costs whilst providing superior "leak free" characteristics and reliable reproducible assembly results. The entire process of tube preparation untill the final coupling run like clock work in no time at all, thank to our investment in "state of the art" machinery.
Our SPS controlled assembly units, in paricular, provide supreme functional and cost effective performance. |
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Three variants with countless possibilities
Our range of conventional deburring systems includes highly automated transfer systems, ready-to-install deburring modules and centerless deburring machines. With these three variants we cover all possible tasks in the field of mechanical deburring. |
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MicroPoly is a deburring and polishing process for electrically conductive material. The part to be treated is connected as an anode (positive pole) in a direct current circuit. The part is either put in an electrolyte (electrically conductive fluid) or in a special tool through which electrolyte is pumped.
Voltage and time are the most important parameters for process control. Fine adjustments can be made by controlling the temperature and pulsing the power.
During the process the surface of the part is removed at a rate of ~ 0.01 mm/minute. The MicroPoly method is repeatable and therefore this can be taken into consideration during the design work in order to meet close tolerances.
Threads are normally no problem.
The method is suitable for series production. Parts with external burrs require simple tools if they require tools at all, for which reason the method can be used for short series as well. |
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You will find as well information about our additional technologies like ECD (electrolytic deburring) MicroStream® MHC for Micro Hole Conditioning and others for high precision deburring and surface finishing.
When diameters go down under ~ 0,8 mm - this is where MicroStream® MHC technology (Liquid abrasives slurry) comes in.
MicroStream® MHC can handle micro-holes too small to be effectivly processed ba other methods.
- Deburring
- Edge radius generation
- Flow-control
- Pre-aging
- Process Micro-holes as small as 50 microns (0,002")
- Surface improvement
- Flow coefficient optimization
- Spray Pattern improvement
- Efficiently process laser-drilled orifices |
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Flexible, precise and efficient – even with changing task definitions
Short product life cycles make high demands on the flexibility of deburring machines. The perfect solution: modular KADIA deburring robot cells ensure simple adaptation to varying tasks and parts.
Flexibility to the ultimate
The make of robot used can be freely selected by the customer
Parts are fed in by roller conveyor or gantry system, depending on customer preference
Designed to customer requirement for dry or wet operation with oil or emulsion
Different system concepts depending on workpiece size and cycle time
Combinable with conventional transfer deburring machines to form hybrid deburring systems. This possibility extends the processing flexibility of the robot with the advantages of axis guided machines (short cycle times, exact positioning for long travel distances etc.)
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DEBURRING MAX 42x4 mm
MATERIALS AISI 316 TI - ST 37.4
WEIGHT 28 KG
STANDARD VOLTAGE 230V 50Hz 1PH
MOTOR POWER 0.18 KW
DIMENSIONS L x D x H 350 x 350 x 320 mm
REVOLUTIONS/MINUTE 50
INT./EXT. DEBURRING TOOL 6-42 mm included
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FOR INSIDE AND OUTSIDE DEBURRING
WITH 1, 2, OR 4 TOOL HOLDER(S), SHAFT CM-3
SAFETY GUARD(S) WITH SHUTTER
MAIN SWITCH, EMERGENCY STOP BUTTON
DESIGNED FOR KOPAL® CHAMFERING TOOLS
CUTTING RANGE: Ø 5-95 mm(1/8" - 3 3/4") |
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Vibratory Chambers that deliver quiet, high performance Deburring, Polishing, Descaling and surface conditioning.
Optional process timers may be added to the M25, M45, and M85. These timers permit precise process timing control to manage critical finishes and economize valuable shop time. Process timers include high quality magnetic starter contactors. |
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| Vector Series abrasive flow machines have been redesigned through a joint effort between Extrude Hone Corporation and its customers. Over three hundred existing machine customers were contacted to provide input concerning a new machine design. The customers were asked for suggestions concerning machine operation, ease of maintenance, ergonomics and safety. The result is an extremely flexible Vector Series that is capable of polishing large extrusion and forming dies, multiple workpieces at one time and production deburring. The working tabletop has been lowered and enlarged, to accommodate bulky and heavy components. The abrasive media cylinders can be provided in sizes ranging from 4 inch diameter to 12 inch diameter. The Vector and the Vector HP offer a choice of pressure ranges to meet specific production requirements. Another standard feature on the Vector Series is the touch screen operator interface terminal which simplifies all machine functions in both an automatic or manual mode. This machine can also be ordered with optional flow control. |
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At the Heart of Extrude Hone
Extrude Hone patented the Abrasive Flow Machining (AFM) process in the 1960's as a method to deburr, polish and radius difficult-to-reach surfaces.
The typical AFM process (two-way flow) uses two vertically opposed cylinders which extrude an abrasive media back and forth through passages formed by the workpiece and tooling. Abrasive action occurs wherever the media enters and passes through the most restrictive passages. The extrusion pressure is controlled between 7-200 bar (100-3,000 psi), as well as the displacement per stroke and the number of reciprocating cycles.
One-way AFM systems flow the abrasive media through the workpiece in only one direction, allowing the media to exit freely from the part for fast processing, easy cleaning and simple quick-exchange tooling. |
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Innovative concept:
Consists in spraying a fluid (water or oil) at a pressure between 300 and 3500 bar (4,400 to 50,700 psi), depending on the material to be deburred.
It removes burrs left after the machining process, and allows cleaning of the surface of the parts. |
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Robotized Deburring
You've heard the saying "deburring is a tedious job..." ‑ why not automate it?
Fastems' DBL (Deburring and Loading Cell) is a modular robot cell designed for deburring and automatic loading applications. Deburring, which often is a dusty, noisy, unconfortable and repetitive task becomes a thing of the past. And simultaneously, the deburring quality, which often varies significantly with manual deburring, can be consistant and easily maintained at the required level. The DBL can be used as a stand-alone unit or it can be integrated with a flexible manufacturing system (FMS).
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