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The EMB patented technique of pre and final assembly of cutting rings reduce assembly time and costs whilst providing superior "leak free" characteristics and reliable reproducible assembly results. The entire process of tube preparation untill the final coupling run like clock work in no time at all, thank to our investment in "state of the art" machinery.
Our SPS controlled assembly units, in paricular, provide supreme functional and cost effective performance.
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Machine suitable for removing INSIDE and OUTSIDE “burrs and sharp edges” that are normally created during cutting operations.
It is possible “deburr” round, oval, square, rectangular tubes, irregular shaped profiles made of iron, stainless steel, aluminium and plastic materials.
Machine is supplied ready to work with following STANDARD EQUIPMENT: adjustable universal holder for workpieces, motors with voltage 400V/50Hz, sevice keys, instruction book and CE conformity declaration.
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For treatment of tubes and sticks ends
Abilities
Deflashing of round tubes and sticks with diameter from 10 mm up to 48 mm
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Finest Finishing – deburo magnetic.
Deburring technology for high quality precision parts.
Accurately definable edge roundness
Removal of droplets, cutting and grinding burrs
Improving the surface finishing and polishing of work piece
100% reproducibility
Applicable to complex surface structures
Can be integrated into subsequent manufacturing operations, processes and equipment
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CD 4050 - CNC CORNER CLEANING MACHINE (4 AXES, 4 SERVOMOTORS)
* Has the capacity of storing 1200 profiles in memory, and also has automatic profile recognition.
* Cleaning of two sides of a profile is performed at once, due to its independent top and bottom cleaning units.
* High and stable standard quality in each profile cut, due to its patented special design cutters (TR200401139U).
* In the case of profile conflict it has the ability to list the conflicted profiles and select the correct program.
* Ability to select covered and uncovered profiles with control panel.
* Large stand with brush system to move profile without damaging it.
* Moveable, touch-screen control panel.
* Very short training time, practical and user friendly usage, due to control program designed by Kaban.
* Customizable programming (user must undergo training to be able to change programming).
* Operator adjustable: cutting speed settings.
* Statistics reports.
* Control of milling motors rotation.
* Control of Saw rotation.
* Control of air pressure.
* Control of electric current and phases.
* Additional security measures controls - with manual control.
* Automatic lubrication and low oil warning.
* High working speed due to strong structure.
* Saves time on each cutting of a profile. High cleaning quality.
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In these machines the pieces holder is clamped with clutches of pneumatic centrings to grant the exact position of the piece for the brush-robot whereas the piece is clamped by a mobile bracket with pneumatic drive with shaped tampon made of plastic material. On the deburring head spraying nozzles are mounted orientated onto the working points of the brush connected with flexible tubes to the supply pump.
The deburring head will execute a longitudinal vertical alternate movement and an orbital movement (this permits to brush holes of different diameter without brush exchange).
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CA3020 - Modular Corner Cleaning Machine
* Cleans 90¼ welded corners of PVC profiles.
* 3 cutter sets are attachable on easily changeable cutter shafts.
* Process mode selection is made from the control panel.
* Safe operation.
* Pneumatic & Electrical controls.
* With profile centering driver.
* Grooving and milling cutters are moving within the same group.
* Adjustable operational speed.
* Standard arms for long size profiles.
* Cleaning process is only at 90° corners.
* Operation time: 18 seconds.
* Economical spare 'cutter axle'.
* 50 % higher performance according to similar machinery.
* Depth of grooving is adjustable.
* Different profile series can be cleaned thanks to the cutter shaft changing system,
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S2-30 Spindle Deburring Machine for high production, precision finishing
* Designed for honing of carbide inserts and precision deburring of small gears and machined parts
* Finishes up to 480 pieces per hour
* Finishes parts uniformly and consistently
* Fast loading and unloading of parts
* Controlled radii — .0001” to .015” or more, as required
* Improves all micro-inch surfaces
* Finishes parts up to 2-1/2” dia. x 3” long
* Compact – 55” wide x 38” deep
* Easily automated with robotics
* Exact repeatability of process
* Returns to exact load/unload position every time
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Very High Pressure, by water or oil jet : is used when the parts to be deburred are made of relatively soft materials. In such a case, the pressure is of 250 to 1000 bar. This technology gives greater importance to the fluid flow rate.
Example of materials : aluminium alloys, copper, brass, plastic by-products
Example of parts : pump bodies in the automotive industry, interior parts of watch mecanisms, locks parts, mechanical parts made of materials such as described above.
Specific dedicated equipments : Triplex pump : with flow rate up to 30 l/min, deburring heads with fix and/or rotating jet.
Ultra High Pressure by water or oil jet : is used when the parts to be deburred are made of relatively hard materials. In this case, the pressure is of 1000 to 3500 bar. This technology gives greater importance to the fluid pressure.
Example of materials : stainless steel, heat-treated steels...
Example of parts : injectors in the automotive industry, mechanical parts, outer parts of watch mechanisms...
Specific dedicated equipments : Ultra High Pressure pump : with pressure up to 3500 bar and flow rate up to 5 l/min ; deburring heads with fix jet.
Process advantages
Reliable results through total control of the deburring pressure.
The technologies do not change the dimensions or the mechanical characteristics of the part.
The production of a final part that is cleaner.
Improvement of the reliability of functional movement of mechanical sub-assemblies : the deburring reduces considerably the likelihood of mechanical jamming generated by particles coming away from the surface of parts.
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Spindle Machines and Robotics for finishing and deburring
Working Hand In Hand For A Great Finish
Abrasive slurry moving at speeds up to 1000 surface feet per minute processes large parts or clusters of small parts on spindle mounted chucks. Centrifugal force spins the selected finishing media into a “form fitting grinding wheel” while slow rotation of part in the mass assures uniform deburring and finishing of all surfaces. Delivers precision finishing of gears, crankshafts, bearing cages, splined shafts, pump rotors, jet compressor discs, jet blades, and other complex parts.
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The patented global novelty is designed as a compact round cycle system with an efficient chamber cleaning technology. Designed for meeting the extremly high cleaning requirements in the automotive industry, the MTM Omega integrates into rapid-cycle production lines with very short cycle times. Up to twelve procedural steps of aqueous cleaning while pieces are rotating, swinging or standing can be integrated, even high pressure deburring (150, 400, 800, 1000 bar) and brush cleaning are options.
A single setting of the pieces in the treatment chamber allows for exact positioning - the lances can be precision-inserted into deep holes.
Loading of parts, part carriers and loose fill baskets is optional. This installation type is suitable very well for robot loading and unloading at a position.
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The performances of these washing machines in their standard configuration are granted by three work positions; the machine works this way in masked times.
1. The first station executes the general and positioned fore-washing for blind holes and through holes.
2. The second station involves positioned and swinging lances that have the aim of removing burrs with strong water jets at high pressure. The work pressure depends on which kind of material should be deburred (from 350 up to 800 bar). Washing with strong filtration can be effectuated together with deburring.
3. The third station drains water and makes self-drying of washed items easier through an electroventilator at high pressure and positioned nozzles (for blind holes) for compressed air blowing if necessary.
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Vector Series abrasive flow machines have been redesigned through a joint effort between Extrude Hone Corporation and its customers. Over three hundred existing machine customers were contacted to provide input concerning a new machine design. The customers were asked for suggestions concerning machine operation, ease of maintenance, ergonomics and safety. The result is an extremely flexible Vector Series that is capable of polishing large extrusion and forming dies, multiple workpieces at one time and production deburring. The working tabletop has been lowered and enlarged, to accommodate bulky and heavy components. The abrasive media cylinders can be provided in sizes ranging from 4 inch diameter to 12 inch diameter. The Vector and the Vector HP offer a choice of pressure ranges to meet specific production requirements. Another standard feature on the Vector Series is the touch screen operator interface terminal which simplifies all machine functions in both an automatic or manual mode. This machine can also be ordered with optional flow control.
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At the Heart of Extrude Hone
Extrude Hone patented the Abrasive Flow Machining (AFM) process in the 1960's as a method to deburr, polish and radius difficult-to-reach surfaces.
The typical AFM process (two-way flow) uses two vertically opposed cylinders which extrude an abrasive media back and forth through passages formed by the workpiece and tooling. Abrasive action occurs wherever the media enters and passes through the most restrictive passages. The extrusion pressure is controlled between 7-200 bar (100-3,000 psi), as well as the displacement per stroke and the number of reciprocating cycles.
One-way AFM systems flow the abrasive media through the workpiece in only one direction, allowing the media to exit freely from the part for fast processing, easy cleaning and simple quick-exchange tooling.
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