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Patriot Chopper/Saturator
The MVP Patriot™ Standard Output System delivers power, versatility and unprecedented precision to the composites production process.
3:1 or 7:1 output system
Highly Accurate Patriot Technology
Increased Efficiency
Improved Product Quality
Modular Versatility
The Patriot™ Chop/Wetout system delivers unprecedented presion, power, versatility and rugged construction for long lasting use, Rapid Access Design (RAD) for easy maintenance, and reliable performance. This is the one the other guys compare themselves to.
The Patriot™ Chop/Wetout system is a versatile pumping system that addresses many of the problems experienced in composites material application. If your goal is to make quality parts with minimal overspray and greatly reduce waste materials, then the precision of this system is what you need.
Precision counts. The key to efficient FRP production is achieving a uniform laminate. Precise metering is the key to correct many of the quality issues, such as porosity, inconsistent thickness and more that currently face composites manufactures. With a catalyst-to-resin variance ratio of 1% or less, the Patriot™ chop system runs circles around competitive systems that tested with variance ratios of 25% - 30%.
Superior Construction. The Patriot™ Chop/Wetout System features a deep induction heat hardened Fluid Section which is then coated with a thick hard chrome layer to increase the wear characteristics of the system, allowing it to run for longer periods.
Both the Fluid Section and Catalyst Pump on Patriot™ feature the new "self-healing" seal that has the lowest coefficients of friction available today. This seal does not require packing adjustments, and greatly reduces the problems associated with heat buildup and wear.
Patriot™ is designed and built with modular components to create the optimum configuration for your needs. Utilizing quick-change components extends the system life and allows for reduced down time. The major components change out in 10 minutes or less.
If you are looking to take your chopping operation to the next level, the Patriot™ Chop/Wetout System is the best move you can make.
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PR70
Meter, Mix and Dispense System with Graco® Control Architecture
Graco reliability. Industry-proven accuracy. Intuitive design.
The PR70 fixed ratio system accurately meters, mixes and dispenses two-component medium- to low-viscosity materials for potting,
gasketing, sealing, encapsulation and syringe filling. All the features you need in a compact, modular design.
Proven Ratio Accuracy
Multiple tube sizes to pinpoint specific target ratios and deliver ratio accuracy to ± 1%
Intuitive User Interface
Digital shot size entry,machine monitoring and feedback for total control
The PR70v. Developed for variable ratio dispensing.
The PR70v is a variable ratio meter, mix and dispense system for processing a wide range of two-component material formulations.
• Exceptional performance with material ratios from 1:1 to 24:1
• Proven ratio accuracy to ±1%
• Versatile - ideal for applications using up to 70 cc shot sizes
• Improved pump design increases seal life with less maintenance
• Multiple levels of user interface for optimal support of your
application
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Chlorine gas dosing
VACUTROL
Change-over device (CHANGOMAT)
DOSITROL
Vaporator with safety device CSE
Our chlorine gas dosing systems are based on the vacuum safety principle and comply with the latest German safety regulations. Qualities such as the state-of-the-art standard of safety and corrosion resistance combined with only little maintenance to be done, contribute to the most distinguished reputation of our systems in the entire world.
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The M.V.P. Patriot™ High Output System offers a positive displacement pump design that delivers highly accurate ratio control of ±0.1%.
The secret to Patriot’s unprecedented precision is the unique pumping system. Patriot™ is a versatile pumping system that addresses many of the problems experienced in composites application.
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We offer storage and dosing stations for all kinds of chemicals and application.
For example:
Dosing systems for phosphate elimination
Neutralization systems
Water treatment systems
Waste water treatment systems
Cooling water treatment systems
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PD44 Dispensing System
A unique Patented Technology for Micro Dispensing
Two-Component Materials
The PD44 is specifically designed to dispense small amounts of
water thin to paste viscosity materials from 0.005cc’s to 5cc’s.
The metering rods are matched with machined seals for improved
seal life. There are no material hoses between the rod pump
outlets and mixer inlet which eliminates potential ratio or shot size
problems (phasing) due to hose expansion and contraction.
• Specifically designed to accurately dispense shots of twocomponent
epoxies, urethanes, silicone and most reactive
resin systems
• Improved low viscosity spool design
• Rod positive displacement metering
• Precise mix ratio and shot repeatability
• Eliminates cleaning and potential hardening of materials
in the valve
Applications
4 Potting
4 Gasketing
4 Sealing
4 Encapsulation
4 Syringe Filling
Industries
4 Automotive Electronics
4 Consumer Electronics
4 Medical
4 Sporting Goods
4 Automotive Components
(ex: lighting)
4 Appliance
4 Product Assembly
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The SILCO-MIX range of systems are compact, pneumatic or hydraulically driven piston pump metering and mixing systems.
They are used to continuously apply medium to high viscosity multiple component silicones with a fixed mixing ratio of 100:100.
The material can be abrasive as well as filled.
The material is supplied by feed pumps from original drums.
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Characteristics of the numerical volumetric dispenser for two-component products (NBD):
- Simple setting of the dispensing parameters via numerical controller
- Adjustable dispenser volume of 2 x 0.1 mm³ to 1250 mm³
- Volumetric dispensing without valve
- Ceramic dispensing piston and cylinder (Al2O3)
- Repeatability of the dispensed volume > 99%
- Liquid or viscous products dispenser - No seals (no wear)
- Mixing by dynamic or static mixer
- Low-volume dynamic mixing chamber (interchangeable)
- Programmable dispensing ratio
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The DLQ family comprehends a variety of systems particularly suitable to treat liquids with low density. THE PRE-STORAGE TANKS are planned to satisfy the different requirements; they can be installed on loading cells to control always the level or to function like a real weighing balance.
THE MIXERS are equipped with stirrer devices in accordance to the liquids to dose, they are controlled by an electric motor reducer or by a pneumatic motor. This last one is particularly suitable for application in accordance to the norms ATEX. THE FEEDERS are made in different sizes and are equipped with types of pumps having a power according to the feed rates to make; They can be installed on loading cells ( DLQW ) and be equipped with proper electronic instruments to realise gravimetric dosing logics both in continuous and batch.
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For applications that do not require the flexibility of a robot, mta automation ag proposes a simple dispensing station.
The modularity of our slides and standard elements enables to find a solution adapted to the application.
The programmable electronic control allows the dispensing axes and values to be set.
The stations can be integrated into production lines for various dispensing applications.
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This WOLFANGEL® unit was conceived for the processing of low viscose fluid plastics. In this case, a PU glue had to be dosed for the glueing of stone tiles. The processing pressure is about 100 bar as the glue has to go through a 7,5 m long material hose before being delivered to the processing head with a capacity of 5 kg/min. Due to the short pot life, the material cannot be heated for the reduction of the viscosity.
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Demak® Advanced Dispensing Equipment is the suitable solution for the dispensing of two-component resins onto small and medium parts every time a high accuracy and quality are required.
Typical of all Demak® equipment is the use of multi-dosing nozzles that allow simultaneous encapsulation of up to 32 parts. Dispensing nozzle movement takes place via X axis or XY robot.
Recently Demak® have introduced the first machine in the world that makes it possible to use two-component resins under vacuum all the time. This new technology performs degassing of resin and catalyst continuously while the machine is working, thus avoiding degassing of components in the tanks before the start of production.
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For Applying:
epoxy resins
polyurethane resins
silicones
adhesives
Advantages:
-Smooth adjustable mixing ratio
-Exact volume and mixing ratio, no loss of material
-Optimum of industrial hygiene
-Avoid hazardous waste
-High precision dosing system
-Saving of time
-Easy to operate
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MINITRATTO DOSING SYSTEM
The device has been specially conceived to control the metering of fluids injected at low pressure such as solvents, oils, paints and glues. It is made up of a set including the power unit, the fluid tank, the exhalation valve and the driving pedal. The power unit combines perfectly with all Preo delivery systems and it completes them thanks to a high performance microprocessor enabling to control the delivery unit so as to obtain a high-definition spraying surface. The device is also equipped with an air pressure regulator to ensure a high transfer efficiency. The display and the pressure gauge clearly display time and pressure quantities respectively by making it easier for the operator to use MINITRATTO. The tank function is important to ensure continuous deposits. The fluid container is made of aluminium and it is provided with a relief valve to operate safely. It has a capacity of 2 litres and it has been conceived to contain a small bucket where the fluid is poured so as to simplify maintenance. The exhalation valve with pneumatic working and adjustable pin has been specially manufactured for the application of very precise deposits such as fractions of microlitres. It is supplied with a universal coupling connection that can combine with several types of nozzles supplied by Preo making MINITRATTO versatile for any kind of application.
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DATRON PR 0500
High-capacity and multifunctional!
With the new generation of constant-volume dispensing systems DATRON sets the standard in the field of industrial dispensing for small and medium-sized components. At the heart of the dispensing system there are different, exchangeable dispensing heads which can apply a large range of dispensing and materials and adhesives. With the special DATRON accessories, e.g. module clamping systems or CAD/CAM software, set-up times are drastically reduced and productivity significantly increased. Further features such as the automatic nozzle compensation or the XYZ sensor lead to very high process reliability and repeatability also when dispensing critical components.
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IR 0300
Inline Dispenser
A specially precise and stable structure characterises the DATRON IR 0300 Inline dispensing system. This guarantees years of continuous operation and constant quality also under very demanding operational conditions. Thanks to its free-arm construction this system can be integrated with particular ease into inline operation. Digital I/Os ensure an optimum data exchange between the overriding control software and the DATRON VDispenser software. Up to two dispensing heads can operate simultaneously. Material can be supplied from cartridges or linear feed systems such as hobbocks or barrels. Sensors to compensate differences in work piece height and nozzle result in a high level of process reliability.
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Ci-DMS is a highly configurable, standard product used to weigh and dispense pharmaceutical raw materials. It is designed to ensure efficient and consistent dispensing of excipient and active materials in a secure data environment with full audit traceability.
As a pioneer in this field, our first such system being installed in 1976, we have always sought to provide the best in system scope and depth by applying the most advanced software tools and practices, always retaining a sharp focus on the practical solution.
Key features include:
- Manual Dispensing
- Addition of pre-dispensed material into process vessels
- Bulk dispensing into IBCs
- Bulk dispensing with silos
- Configurable approvals
- Designed to GAMP 5 standards
- Compliant to 21 CFR part 11 for electronic signatures and records
- Fully validated
- Secure access
- Secure data, fully relational database
- Configurable interface module to allow MES/MRP/ERP compatibility
- Interfaces to most major ERP systems including SAP, JDE One World
- Full electronic lot traceability and audit trail
- Operator friendly screen layouts and prompts
- Multi-lingual facility
- Maintenance and Upgrade contracts
Installations in Europe, Asia and South America
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Description:
The CO.RA. DOSING SYSTEM allows the discharge of the product in a closed cycle drum. It is composed of an electronic weighing system and a DOUBLE VALVE. The vane of the latter transfers a large quantity of product while the rotor completes the requested dosage.
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Reactor®
Air, Electric and Hydraulic Proportioners
High performance plural-component proportioning systems
• For foams and coatings
• Engineered to be a highly dependable line of proportioners
• A full line of proportioners with 10 models to choose from
• System controls with diagnostics, auto-shutdown and job data reporting
Engineered for Performance
Designed to apply foam, polyurea and other materials that require accurate
temperatures and pressures
Increase your productivity with Reactor’s advanced features
• Easy-to-use, easy-to-learn system controls reduce training time and increase productivity
• Digital controls, system diagnostics and auto shutdown features prevent crossovers
Maximize spray time
• Fewer parts and modular design minimize costs and time spent on maintenance
• Quick knock down fluid sections in the Reactor streamline maintenance and service
• Fusion gun has fewer parts, is easy to clean and is proven a highly dependable gun
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The metering task becomes increasingly easier. Pre-mounted complete solutions made by ProMinent are immediately available and ready for the use in important applications. Sensor technology, controllers and metering pumps form a unit with the necessary tanks and are ready for operation without installation work.
Metering systems have three main advantages compared to single components:
* Only one supplier and contact partner
* No interface problems between single components
* No own mounting works necessary. On demand, the whole system will be supplied as premounted and ready for operation or it will be commissioned by our technicians at the spot.
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Superior resist handling
The use of high-torque, stepper motor technology results in a consistent controllable discharge volume. The discharge volume is not affected by changes in viscosity or by filter performance. Repeatable accuracy of 0.3% of the discharge volume is maintained at all times.
* Repeated precision: ±0.3% (F.S.)
* Linearity: ±0.5% (F.S.)
* Resolution: 0.01 ml or below
High Purity
The pump end utilizes a tubephragm design eliminating dead volume and low velocity areas where resist can stagnate. This prevents the collection of particles and allows the pumps to maintain the highest purity possible.
Flexibility in Applications
The discharge velocity as well as volume are easily adjusted to expand the capabilities to many resist-coating processes, including the application of small amounts of resist in a short period of time.
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Located in Rochester Hills, Michigan with additional offices around the world, Ingersoll Rand Dispense Systems creates turnkey systems for automatic and manual dispensing applications. Our complete dispensing solutions are configured from standard components to meet customer specific requirements for applications within many different industries.
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Demak® dispensing systems allow pouring of a protective coating onto various surfaces by using a complementary dedicated technology. Typically, clear resins are used for this purpose providing a three-dimensional thickness to the final product.
The pictures above are just a sample of the versatility of such process.
At Demak we have also set up the revolutionary Kromex® technology for the production of chrome emblems.
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This WOLFANGEL® unit was conceived for the vacuum infusion process, where, at the beginning of the process, a great amount of material is required. The capacity is 50 kg/min. Resin, catalyst and accelerator (or inhibitor) are delivered by 3 material pumps. The particular advantage of this plant is that it can process preaccelerated resin. The reaction process of the resin system can be adjusted to an optimum to the temperatures of the environment so that the possibilities of adjustment are improved compared to a preaccelerated system. This concept can also be used for epoxy dosing units.
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“HIGH-PRESSURE DOSING MACHINES”
The use of high-pressure technology offers many and significant advantages:
· chlorinated solvents are no longer required
· improvement in working conditions
· safeguarding and protection of the global environment
· more efficient production processes
· foams with higher quality and better physical and mechanical properties
· significant raw material saving.
“LOW-PRESSURE DOSING MACHINES”
Cannon low-pressure machines can solve the production problems of the small and medium-size business, being very well conceived and at the same time having advanced technical and technological content.
Their use has certainly been shrunk by the advent of more modern techniques and equipment, however the specific nature of some applications (low outputs, small production volumes) requires features, that only the low-pressure foaming process can offer.
For those reasons and also thanks to the development of alternative and more ecological washing systems based on chloride-free solvents, the low pressure technology it is still nowadays the most suitable, competitive and some times, the only possible solution.
Cannon basically offer a complete range of machines, which can be used in a wide range of different foaming processes:
· general purpose low pressure units
· micro shots and low output units
· high output units
· specialties - specific application niches do not only require to meter and mix polyurethane formulations, to meet these particular needs Cannon engineered dedicated mixing heads, dosing equipment and processes able to pour other type of mixture with different physical properties such as silicone, elastomers and epoxy resins.
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Technical Data:
-Steel frame, zink plated
-Rollers
-Balancer
-Mixing block
-Pneumatic control
-Stainless steel piston pump
-Swivel boom made out of stainless steel
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Designed as a "Plug and Spray" machine, the Magic Flow is the best System to ensure repeatability whilst complying with the toughest EPA legislation. The mixing ratios can be stored in a wide range of up to 50 recipes and the icon guided touch screen allows easy communication between operator and machine. The precise dosing will always ensure a perfect finish. MagicFlow for all applications - including high and low pressure with solvent or water based paint and materials - Binks MagicFlow is the best solution.
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Injection is a close mould technique that makes it possible to achieve high output production requirements while facing increasing environmental constraints and regulations.
Matrasur Composites’ RTM Classic and RTM Light machines are composed of reliable pumps for accurate metering. We offer manual or automatic injection solutions that take into consideration part specifications and the production workshop.
The polyester and epoxy machine range from Matrasur Composites proposes tailored solutions for infusion and injection that can be complemented with accessories such as injection heads, vacuum stations, counters, etc.
Moreover, Matrasur Composites is a French authorised training organism so that professional training sessions can be organised upon request.
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Series E Hand Held Test Measures:
The Seraphin® Series E test measure is manufactured of type 300 stainless steel. It is available in any capacity from 5 liters (1 US Gallon) to 40 liters (10 US Gallons). Typical sizes are listed in the specification sheet, however custom capacities are available. Seraphin® no longer manufactures terneplate test measures (see news and events). Our hand held measures provide a true standard of comparison for verifying the metered output of liquid dispensing equipment. They are ideally suited for fuel dispensing and other precision liquid metering applications.
A Seraphin® test measure is easy to use, reliable, low cost way to measure the output accuracy of liquid metering equipment. They are built and calibrated to the latest OIML R-120, API and NIST handbook 105-3 standards. Seraphin's® test measures have served as the filed standard used by most Weights and Measures authorities since 1915.
The Seraphin Advantage:
Whether you need to ensure compliance with Weights and Measures requirements, or are looking to support ISO requirements for meter calibration, or simply wish to maximize the economics of your metering application, Seraphin® volumetric test measures offer a proven solution. Many Seraphin® test measures remain in use today, decades after first being placed in service. The de facto industry standard for fuel metering applications, Seraphin® boast unsurpassed quality, accuracy and reliability. Each Seraphin® measure is backed by decades of solid performance and reputation.
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