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No powder, no granule and no fibre will show exactly the same behaviour.
The Gericke product range of feeders responds to the diverse characteristics of bulk materials and meets the requirements of the operation circumstances.
The offer include volumtric and b>gravimetric loss-in-weight feeders, batch feeders and vibration feeders.
The controller EasydosTM as "state of the art“ control of loss-in-weight feeders communicates via bus system. Due to its simple operation handling it fits for controlling of continuous mixing processes as well as for feeding of extruders.
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Compact line of loss-in-weigh feeders for materials with varying bulk density: The digital load cell integrated is protected against corrosion by stainless steel housing and is equipped with vertical overload stops.
Two different application programs are proposed for batch or continuous dosing.
To reach a better dosing accuracy, the feeder is design in such a way that only ingredient hopper and extractors are weighed (It is possible to select a load cell with smaller range of measure and consequently smaller interval).
The feeder is controlled with a multitasking operating system combining the functions of an operator interface, weighing controller, PLC and interfaces.
Design of these feeders is made in agreement with drug and food industries requests for cleaning.
For more details see pdf data sheet
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In gravimetric feeding, dry bulk material or liquid is fed into a process at a constant weight per unit of time since weight is a variable that can be captured by a weighing module. Consistent control and complete monitoring are possible. In principle, gravimetric feeding combines monitoring of the feeding process with a feedback loop that enables accurate material control.
Typical application:
Precise feeding and blending of materials is a critical part of the process when manufacturing reinforced thermoplastics. Typical applications require the blending of several granular materials with one or two powder materials within a compact area at the throat of an extruder. Maintaining a steady and precise level of blended material above the throat of the extruder is also a requirement.
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- feed rates: 0.2 – 32,000 dm³/h
- feeders with external agitation system (Coni-Flex) and vertical agitator (Coni-Steel) in one series
- MechaTronik design (electronics and mechanics form one unit)
- cleaning + service from the non-process side
- adaptive control electronics (DISOCONT)
- single and double screws, spirals, and vibro feeders available
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Weight Indicator TAD 3 is intended for converting signals from strain gauge based load cells and force transducers into suitable indication or for PC or PLC based systems. As options, flow measurement and recipe controlled batching facilities are available. The high accuracy and very fast transmission rates make TAD 3 perfectly suited to advanced process control. TAD 3 is panel mounted.
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Loss in weight feeders are used for the gravimetric dosage of bulk solids (powders, pellets, flakes,..) or liquids, with flow rate range between 1 and 30.000 kg/h allowing to reach high accuracy.
These feeders are applied for continuous blending or for feeding extruders or other process machinery.
Dosing equipment mainly consist of:
- Buffer hopper (that could be provided with antibridge swift) made of stainless steel
- Dosing device (screw conveyor, vibrating chute, gear pump) with continuously adjustable speed.
- Scale with load cells and signal amplifier
- Control system (PLC) that could drive until 15 feeders simultaneously.
GSBI developed a control system that allow the feeders control by means of PLC available in the market (Allen Bradley) avoiding the requirement of dedicated electronic cards or microprocessors, granting the following advantages:
- Reliability, performance and spare parts are the same of the used commercial PLC.
- It is possible to include the management of loss in weight feeders in the PLC that control the raw material storage and conveying plant.
- Simple communication with supervision systems by means of most common standards.
Operator interface is a PC that allows a clear and friendly monitoring of the plant and a very simple process data management.
Also available in compliance with ATEX Directives - Category 3D.
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L-FEEDER
The L-feeder is an innovative loss-in-weight type constant feed weigher, which is based on Yamato's own loadcell technology, optimal control, self-diagnostic function, remote maintenance system and power handling technology. L-feeder serves manufacturing process of chemical products for it industry.
Purpose
The l-feeder will increase productivity in large item small volume production such as continuous blending and extruder line etc, assure quality control, and minimize material giveaways and maintenance cost.
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The Technology
Feeding of low to high viscosity liquids
Dosing pump tyes depending on
liquid characteristics:
Piston and diaphragm pumps
Gear pumps
etc.
Heated Designs
Electrical heating
Hot water heating
Hot oil heating
etc.
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Ramsey Loss-in-Weight Feeders from Thermo Electron Corporation maintain quality and weighing accuracy, reduce material waste and improve blend consistency for increased profits. They accurately control the flow of powders, pellets, flakes or granules to critical processes. They handle hot, floodable and difficult material and are unaffected by dust and material accumulation.These feeders can increase your profits by maintaining quality and weighing accuracy, reducing material waste, and improving blend consistency.
Product Detail
The accurate feeding of dry bulk material is often critical to maintaining product quality. A feeder that weighs accurately and reliably can reduce material waste, improve blend consistency and increase profits.
Ramsey Loss-In-Weight Continuous or Batch Feeding Systems from Thermo measure the mass flow rate and total mass of various bulk materials, such as powders, pellets, flakes and granules. We incorporate the standard, low capacity and sanitary versions of our volumetric feeders into a complete gravimetric feeding system, providing accuracies of ±0.25% to 1.00% and more reliable process control over typical volumetric feeding systems.
There are many advantages to utilizing loss-in-weight feeders. They can handle hot, floodable and difficult materials; are unaffected by dust and material accumulation; and are well suited for low feed rate applications. The entire feeding system is weighed, so there are no errors caused by belt tensioning or tracking. No transportation lag time exists, ensuring precision second-to-second accuracy. Feed accuracy can always be checked during normal operation without the need for sampling.
The Ramsey Micro-Tech 2104 Loss-In-Weight Feeder Controller is specifically designed for continuous or batch loss-in-weight or gain-in-weight applications. It's easy to operate and calibrate with the aid of large easy-to-read displays; straightforward, tactile-touch keyboards; and software that prompts you through proper set-up and operational procedures. A single Ramsey Micro-Tech 2104 is capable of operating two independent loss-in-weight systems, which ultimately contributes to cost savings. A UL-approved version is also available.
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Ramsey Loss-In-Weight and Volumetric Feeders accurately control the flow of powders, pellets, flakes or granules to critical processes. They handle hot, floodable and difficult material and are unaffected by dust and material accumulation. These feeders can increase your profits by maintaining quality and weighing accuracy, reducing material waste, and improving blend consistency.
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Weight Indicator TAD 3 is intended for converting signals from strain gauge based load cells and force transducers into suitable indication or for PC or PLC based systems. As options, flow measurement and recipe controlled batching facilities are available. The high accuracy and very fast transmission rates make TAD 3 perfectly suited to advanced process control. TAD 3 is panel mounted.
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The essential tool for dosing in safety!
The anti-bridging doser is weighed and assisted by an electronic regulation system that provides a dosing accuracy between 0.25 and 0.5% thanks to the loss weight control.
It works either continuously or by load, depending on the process. The regulation system, at the leading edge of the computer technology and electronics, enables the user to control one or several dosers.
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Advanced Industrial Design, Inc Custom Design Gain In Weight System
This system was created with existing equipment and new to produce a gain in weight, pre measured powder box filling line. Electrical controls and load cells were fashioned by aid-inc.com to allow push button start and auto fill of various size boxes.
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X-Ray Sensors offer a number of advantages over beta and gamma sensors, including greater precision, better streak detection, long-term stability and non-nuclear technology.
Since the X-ray sensor's energy output can be changed via digital power regulation, it can be optimized to run very efficiently over a wide range of product weights and thicknesses.
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Tire Balancer
Fully Automatic TIRE Balancer
The YAMATO brand tire balancer measures the unbalanced points & value automatically on the tire product line.
Dynamic Tire Balancer
The tire is inflated and then rotated at a constant speed.
The TB-D1 calculates the unbalanced points by measuring the centrifugal force generated from the deviation between the center of rotation and the center of gravity of the tire.
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Features:
» Handling of two LVDT transducers, for continuous and interrupted surfaces gauging.
» Compact size.
» Bench and built-in versions.
» Application customisation by the user through the set-up of:
- Gauging formulas;
- Arms ratio for self-learning;
- Metric or British measurement units.
» Analogue indicator for the continuous measurement
display, with x1 and x10 automatic scale change.
» Digital I/O, SINK or SOURCE type, for the connection to CNC/PLC.
» The operator's panel provided with sensitive waterproof sandwich keyboard allows:
- Setting the three gauging thresholds for the output contact;
- Setting the delay of cycle start input contact and zero quota output contact;
- Setting the zero correction value (offset);
- Selection of the reading of individual transducers for the mechanical manual zeroing;
- Measure electronic, manual and automatic zeroing.
» Memory and LEDs test performed at start-up.
Advantages:
» Accurate.
» Simply to configure and to programme.
» Can be integrated in any architecture both in a new machine or in an already operating machine.
» Comfortable to use.
» Tough and reliable.
» Affordable.
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Features:
Resolution: 0.1 µm
Linearity: +/- 1 µm (Diameter)
Linearity: +/- 0.5 µm (Position)
Standard gauge fingers for measure of diameters from 5 mm to 90 mm.
Watertight.
Measure of smooth or interrupted surfaces.
Gauge slides driven by air or oil.
Fine adjustment on slide.
Wearproof fulcrums.
Advantages:
Accurate.
Sturdy, suitable for installation on grinders.
Fits pre-, in-, and post-process applications.
Quick set-up and retooling.
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Features:
Overall dimension: 20x40x76 mm.
Measuring range: up to 12,5 mm
Repeatability: < 0,05 µm.
Connection to the electronics through cables long up to 30 m
Memory chip for process optimization.
Pneumatic recoil.
Quick manual retooling of the fingers.
Wide range of fixed or manually adjustable supports.
Fingers available with breakaway pin.
Advantages:
COMPATIBILITY
Fits all measurement applications related to:
- diameter
- position
on new or operating machines
No limits of installation due to the loss of the signal.
ACCURACY
Within the measuring range:
- sub micron, through automatic calibration on the master for every measure.
- micron, through automatic calibration on one master only for all measures.
PRODUCTIVITY
No manual retooling within the measuring range.
Quick manual retooling for adjustment to a new family of pieces.
Prevention from machine breakdown due to accidental impacts.
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MULTIBLOCK for cold filling products requiring Extended Shelf Life (ESL) composed by : Rotary Sanitizing Turret, Rotary Rinsing Turret, Rotary Net Weight Filler, Electronic Capper, C.I.P. system, and sanitizers regenerating fluids skid. Wet Cycle Treatment with: -Rotary Sanitizer to dose peracetic acid/hydrogen peroxide sterile liquids -Star-Wheels Holding Section to assure the correct resident time -Rotary Rinser to discharge the sanitizer and where sterile water is sprayed up into the bottle
Description
Based on WeightPack’s ESL fill-by-net weight filler, the
multiblock can run up to 200 on 1-liter PET bottles per minute
of Fruit Juices with or without Pulp and dairy drinks with Cold Fill.
The filler performs the filling function without touching the top of the bottle.
It represents the state-of-the-art technology in terms of automation and ease of cleanability, with automatic C.I.P. / S.I.P. and programmable spray cleaning (Car-Wash) for filler’s external surfaces, the filler’s cleaning procedures are entirely automated.
Multiblock concept in order to allow a compact lay-out.
Slooped design Machine Frame made entirely from 304/316-ss.
Collecting tray of larger and deeper section entirely contained
within the guarding system.
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Four different filling technologies give many solutions for liquid filling applications. From water to heavy lotions and creams, level sensing to gravity/vacuum filling, PneumaticScaleAngelus has a machine for every need.
- Widest variety of filling technologies in the industry
- Flow meter, level sensing, gravity/vacuum, liquid net weigh and liquid auger fillers
- Stand alone machinery or monoblock/tri-block
- Extensive engineering capabilities to tailor machines to your specific application
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Optima is our name for a series of large press brakes made for our customers highly specialized needs and specifications. With high precision and a complete range of automatic material handling components, Optima offers solutions for profitable manufacturing of large products.
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Bruss weighing systems for electrical stacker trucks
The GTW - B weighing system can be mounted on all electrical stackers and has a high accuracy which makes a legal for trade version possible. The weighing stacker consists of two components. The carriage plate and the forks are modified for the mounting of 6 load cells, 1,000 kg capacity each. Onto these load cells the fork shoe is mounted. Without moving parts this construction guarantees a robust weighing system. The load cells and cables are completely protected. The indicator and optional peripheral equipment, e.g. a printer, are installed in such a way that the readability is optimal and the stacker truck remains easy to operate.
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All brands of stacker trucks can be equipped with the RPW ST scale. The fork construction of the truck is mechanically modified, in order to mount the scale components with only 5 mm of added fork height.
A scale indicator of your choice shows the weight on the forks and communicates with a truck terminal or warehouse management system if desired. For quality control while filling drums, for mixing of ingredients from containers, or for simple check weighing in warehouse or production.
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All brands of stacker trucks can be equipped with a RAVAS RPW ST scale. The fork construction of the truck is mechanically modified in order to mount the scale components, with only 0.25 inch of added fork height.
The 110 or 310 indicator shows the weight on the forks and can communicates this weight with a truck terminal or warehouse management system. For quality control while filling drums, for mixing of ingredients from containers, or for simple check weighing in warehouse or production.
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 see the results for the following category : Loaders |
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