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Millennium® M-2010 Dispensing System
The high-performance Millennium® M-2010 system incorporates field-proven Millennium process control of fluid delivery and software-managed temperature control. The platform%u2019s low-inertia, closed-loop, 3-axis motion system offers fast, smooth acceleration and the dispensing precision to handle the most challenging dispensing applications. The Millennium® M-2010 dispensing system delivers unparalleled high speed and accuracy for today%u2019s most demanding surface mount adhesive (SMA) applications.
Features
- Asymtek%u2019s exclusive Fluidmove® for Windows XP® (FmXP) software provides quick and accurate programming control
- Non-contact jetting reduces time spent programming standoff locations, as well as time between assistance
- Fast motion acceleration (2g peak), with up to 1 m/s X-Y velocity for high throughput with ± 0.025 mm repeatability
- Compact footprint (1.65 m2) conserves factory floor space
- SMEMA-compatible Multimove Conveyor software conveys parts simultaneously, not sequentially, enhancing yield
- Improved throughput using pipelined fiducials
- Data-driven, offline programming with the CAD Import program using CAD-generated data
- Network interface card included, allowing connection to a local Ethernet network
- SEMI-S2 compliant, ergonomic flat-panel display and integrated keyboard
Recommended Applications
- Solder Pastes
- Silver Epoxy for Die Attach
- Surface Mount Adhesives
System Pumps
DJ-9000 DispenseJet® The Latest Jet Technology
DV-7000 Heli-Flow® Pump
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Pistol-Grip Attachment allows paste to be applied manually to copper and brass assembly
Compressed air from control panel is introduced to upper gun body, forcing circular piston and attached piston rod upward against coil spring. Pressurized paste alloy (from reservoir) fills vacant space between piston rod tip and nozzle orifice.
As timer de-energizes, compressed air is exhausted, and coil spring returns piston and rod to closed position. Piston rod tip displaces paste alloy through nozzle orifice and seals opening until next cycle. Precise deposit size is obtained by adjusting control panel timer, paste pressure, and length of piston rod stroke.
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Jetting is the best way to dispense many fluids quickly and accurately. It is non-contact and has a high shot-generation rate. . Jetting offers many advantages over traditional needle dispensing to deliver speed, quality, and low cost of ownership. The DispenseJet DJ-9000 can be cleaned in a few minutes, and has fast changeover of wetted parts The DispenseJet DJ-9000 is for use exclusively on Asymtek automated dispensing systems.
Features
- Jets a wide range of fluids including underfill, SMA, encapsulants, conformal coating, UV adhesives and silver epoxy
- Fast - jetting eliminates z-axis motion
- Accurate - jetting is highly repeatable
- Easy to use and maintain
- Small wetted path so less fluid is wasted
- One model handles multiple applications
- Dot diameter as small as 200 micrometers (0.008 in.), compatible with typical 0402 components
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DATRON dispensing systems
High precision and process security at short set-up and cycle times
The increasing economic demands in the area of dispensing require precise, process-sure and flexible system engineering. DATRON dispensing systems were specially developed for industrial adhesive, sealing or EMC applications and have earned customer confidence with their high performance and high volume consistency.
DATRON dispensing systems offer the highest possible process security and flexibility with its combination of electronic dispensing head with the patented control engineering. The use of special software technology allows speed-independent dispensing, which ensures high dispensing speeds and short cycle times. Also, these systems work independently of pressure and viscosity, so that process parameters don't need to be adjusted due to modified manufacturing conditions. In connection with the accessories developed for dispensing tasks, DATRON offers system solutions from one source to guarantee optimum quality for your manufacturing.
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The dispensing robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC allowing the automation of dispensing operations for liquid or viscous products. This cell enables a wide range of micro-dispensing tasks to be carried out with the highest quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the dispensing parameters for each dispensed point.
In order to avoid production interruptions during loading or unloading the components to be dispensed, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or even pallet conveyors can be integrated into the cell.
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EFD's unique high-pressure dispensing tools make it easy to apply RTV silicones, epoxies, medical-grade adhesives and other very thick fluids through dispense tips as small as 0.004" in diameter.
These tools are designed to work with EFD air-powered dispensers, and will multiply the output of a standard 100 psi dispenser up to 7x, producing a maximum dispensing pressure of 700 psi. They provides fast, fatigue-free application of thick assembly fluids, minimize the risk of repetitive stress injuries and increase yields by helping workers produce more consistent parts in less time.
These compact, lightweight tools are available in two versions: the HP4x uses 10cc EFD syringe barrels and pistons and produces a maximum pressure of 400 psi. The HP7x unit uses 3cc EFD syringe barrels and provides up to 700 psi of dispensing pressure.
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Weighfiller
For automatic and precise dosing of dry, free-flowing products
Liebel Dosing systems LDS 1, LDS 2 and LDS 3 (single, twin, and triple linear weigh fillers) can be used for high precision dosing of powder, grain, granulate and chunky product. This can be herbs, teas, spices, coffee, sugar, wheat, pharmaceutical products, screws, bolts etc …. Our industrial standards guarantee excellent precision together with unsurpassed reliability over many years of life-span. Stainless steel finishings with polished surfaces and a high ground clearance permit excellent cleaning properties.
- Complete finish in stainless steel
- Adaptive controller with self-learning limiter and dosing speed
- 25 memory cells for different articles
- The dosing channels are adjustable to cope with very different product dimensions and attributes, optional also from memory
- Open design, easy to clean
- Also available as “multi-construction“ for high capacities or product mixtures
- Either manual handling or synchronization with packing machines
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Located in Rochester Hills, Michigan with additional offices around the world, Ingersoll Rand Dispense Systems creates turnkey systems for automatic and manual dispensing applications. Our complete dispensing solutions are configured from standard components to meet customer specific requirements for applications within many different industries.
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Utilising the time proven oval gear principal of positive displacement fluid measurement, the HG45 Preset Mechanical is a highly accurate, metered control handle ideal for use in all automotive, transport and workshop installations
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Stainless steel balanced spool valves apply uniform amounts of thick materials like greases and silicones at pressures up to 2500 psi.
To keep dots and lines consistent and prevent drooling between shots, the 736HPA valve uses an adjustable stroke control to regulate opening surge and closing snuffback.
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EFD offers a wide range of valve systems for dispensing accurate, repeatable amounts of almost any assembly fluid, from thin solvents and adhesives to thick RTV sealants and brazing pastes.
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EFD’s Radial Spinner System makes it easy to apply neat, consistent bands of low-to mediumviscosity fluids inside cylindrical parts between 0.4” and 5” in diameter.
Compact size and precise control make the Radial Spinner System ideal for processes where fluid must be applied inside small cylinders or confined to specific locations and kept off surrounding areas. Inert wetted parts make the system ideal for use with reactive fluids like cyanoacrylates and anaerobic adhesives.
The Radial Spinner System includes a precision dispense valve, air motor, bracket, valve/motor controller, disc assembly and dispense tip. Disks and tips are available in different sizes to meet a wide variety of applications.
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Conformal Coating
When it comes to conformal coating operations, PCB manufacturers are continually challenged by the need to balance throughput, materials and labor investments, while also addressing the regulatory and environmental concerns associated with the process. Traditional methods for applying conformal coatings, such as dipping and air spray, have always been expensive in terms of materials and labor. The expense of solventless conformal coating materials has driven costs even higher.
Asymtek's selective coating systems provide a host of advantages for manufacturers at every level of production from batch to high-volume, in-line processing. These flexible, programmable, integrated coating and curing systems provide precise application of conformal coating and IR/convection or UV curing. A choice of patented dispensing heads allows systems to be configured to meet specific customer coating requirements. The result is cost savings, increased throughput and productivity. In addition, the elimination of VOC emissions delivers a rapid return on investment.
Dispensing System
C-740 and C-741 Century® Selective Conformal Coating System
C-341 Century® Selective Conformal Coating System
Coating Applicators
SC-400 PreciseCoat%u2122 Applicator
SC-300 Swirl Coat%u2122 Applicator (Pictured Top-Right)
SC-105/205 Film Coater Module
Swirl Coat Module
Control Coat Dispensing Module
Productivity Enhancements
Four-Position Tilt Accessory
Laser Fan Width Control
Viscosity Control System
IR/Convection Module
Flow Monitoring
Select Cure UV-6 Cure® Module
Select Cure UV-5 Cure® Module
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DJ-9100 DispenseJet® Valve
HIGH-SPEED JET DISPENSING FOR LIQUID CRYSTAL FLUIDS
Dispense Liquid Crystal (LC) fluids quickly and accurately with the DJ-9100 jet. Fast, simple and more accurate, the DJ-9100 jet is based on Asymtek%u2019s standard DJ-9000 design. Jetting offers advantages over other LC dispensing methods and delivers better quality, increased flexibility and a low cost of ownership.
Speed: High flow rate %u2013 20 mg or more per second with a high shot rate up to 200 dots per second
Fluid Handling: Bottled LC material is fed directly rather than first transferred to a syringe, eliminating potential contamination and minimizing fluid waste
Cleaning: Quick and easy to clean in ten minutes or less
Quality: High wet-dispense accuracy; multiple dots jetted precisely where needed for One Drop Fill (ODF) of liquid crystal material
Avoids common hidden expenses: Easier and cheaper to operate
Other advantages include:
Jet small dots that promote wetting and allows for complex patterns impossible with other valves
Weighs material automatically, the dispenser adjusts automatically
Minimal wetted parts
Automatic tip cleaning and purge
Calibrated Process Jetting (CPJ%u2122 ) ensures volumetric repeatability during long production runs to improve process capability (Cpk). Dispense patterns are programmed with a specified weight. CPJ periodically samples the dispense weight per dot and computes the number of dots for each pattern. With this data, CPJ optimizes line speed based on the maximum specified shot interval.
Features
Up to 7 times faster than other valves
Eliminates setup complexities associated with multiple pump configurations
Designed for LC fluids
Fewer disposable parts
Avoids contamination of LC fluids while feeding to the jet
Platforms
FPD G-5000 - Flat Panel Display Dispensing System
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Micro feeders Fine dosing SPA are probably the first on the market to reach such levels of excellence in term of accuracy, short dosing time and flexibility.
The ingredient is dosed in a small swiveling bowl fitted on an accurate load cell. Sensitive parts as motor reducer and scale are installed in a protective casing.
The integrated batch controller optimizes coarse and fine feeding with automatic tolerance control.
Fine dosing concept allows a ratio between coarse/ fine feeding over 30. This figure is a key point to reach fast dosing process and accuracy.
In automatic version, at the end of dosing stage the bowl rotate 360°. The ingredient is then emptied to the application point.
Fine dosing SP A
Quality of measure : 0.02 gram
Standard deviation of dosing : around 0.05 g
Dosing time : from 3 sec.
Fine dosing SP AA
Quality of measure : 0.001 gram
Standard deviation of dosing : around 0.02g
Dosing time : from 3 sec.
Design of these feeders is made in agreement with drug and food industries requests for cleaning.
For more details see pdf data sheet
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For applications that do not require the flexibility of a robot, mta automation ag proposes a simple dispensing station.
The modularity of our slides and standard elements enables to find a solution adapted to the application.
The programmable electronic control allows the dispensing axes and values to be set.
The stations can be integrated into production lines for various dispensing applications.
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Characteristics of the numerical volumetric dispenser for two-component products (NBD):
- Simple setting of the dispensing parameters via numerical controller
- Adjustable dispenser volume of 2 x 0.1 mm³ to 1250 mm³
- Volumetric dispensing without valve
- Ceramic dispensing piston and cylinder (Al2O3)
- Repeatability of the dispensed volume > 99%
- Liquid or viscous products dispenser - No seals (no wear)
- Mixing by dynamic or static mixer
- Low-volume dynamic mixing chamber (interchangeable)
- Programmable dispensing ratio
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The valves to membrane are planned in order to distribute material of lower-middle viscosity with a high degree of precision and doses of varied form and dimensions till fractions of microliter. The closing to motivating force assures the compatibility of the valves with the telephones exchange time/pressure. The short race of opening concurs the positive and fast closing of the valve. The metal ring of regulation of the race allows specifies settaggi of the dimension of the dose to distribute. The compact design with assembly geometries is horizontals that vertical concur great flexibility and facility of integration in the automated applications. The room of the fluid is in polyethylene to highest molecular weight (UHMWPE) for the majority of the applications, but he is available also in Teflon® for requirements of chemical compatibility and in Delrin® for UV. A version in stainless steel is moreover available (5622VU-DVD), with circuit of the fluid optimized specifically for the adhesive ones to polymerization UV, rendered of it and enamels used in the production of DVD and CD. The valves demand little maintenance, are easy to use and concur a fast substitution of pieces of reciprocation. The valve is available also in the palm version with commando to manual lever.
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General-purpose valve is ideal for dispensing controlled amounts of most low- to medium-viscosity fluids. Wetted components are machined from inert UHMW (Ultra High Molecular Weight) polymer, making the 752 Series ideal for use with cyanoacrylates, anaerobic threadlockers and other reactive fluids.
For use with:
Activators
Anaerobics
Cyanoacrylates
Fluxes
Solvents
Fluxes
UV-cure adhesives
Light-cure adhesives
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DOPAG components are used in various areas of industry to apply low to high viscosity media especially when high precision and exact repeatability of the dispensed volume is required.
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General-purpose valve for use with a wide variety of medium to high-viscosity fluids. A slight snuffback at the end of the dispensing cycle prevents dripping between shots.
For use with:
- Brazing pastes
- Epoxies
- Greases
- Paste fluxes
- RTVs/sealants
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Handheld dispense valves are a good choice for manual assembly applications where a timed shot is not required and a relatively large amount of fluid is being consumed.
Operation is simple and straightforward. Fluid is supplied to the valve from a pressurized 1 liter or 5 liter tank. To apply fluid, the operator places the dispense tip in position and presses a lever on the side of the valve. Releasing the lever stops the flow with a fast clean cutoff.
725-HL Handheld piston valve for medium to high viscosity fluids
752V-HL Handheld Diaphragm Valve for low-to medium-viscosity fluids like cyanoacrylates and anaerobics
740V-HL Handheld needle valve for low-viscosity fluids like solvents and MEK
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Stainless steel balanced spool valves apply uniform amounts of thick materials like greases and silicones at pressures up to 2500 psi.
To keep dots and lines consistent and prevent drooling between shots, the 736HPA valve uses an adjustable stroke control to regulate opening surge and closing snuffback.
For use with:
Greases
RTV's
Sealants
Silicones
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60% smaller and 70% lighter than typical dispense valves, the 702 Series is ideal for applications where space is tight or installation on movable arms where size and weight must be considered.
For use with:
- UV- and light-cure adhesives
- Resins
- Solvents
- UV coatings
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DOPAG components are used in various areas of industry to apply low to high viscosity media especially when high precision and exact repeatability of the dispensed volume is required.
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Economical, Easy-to-Use Quick Disconnect Chemical Dispensing System
The DrumQuik® PRO chemical dispensing system from Colder Products Company provides safe, easy and economic extraction of chemicals from drums, jerry cans and other bulk transfer containers while helping to reduce costly spills, contain hazardous fumes and enhance workplace safety. The easy-to-use, closed-system design combines into one integrated unit a recyclable bung closure and dip-tube with a reusable quick disconnect coupler, ensuring that both sides are sealed from point-of-origin to point-of-use.
With DrumQuik PRO, users easily dispense chemicals by removing a shipping plug and then locking the coupler in place. This eliminates the need to install, remove or clean a dip-tube, minimizing the potential for fluid or vapor contact while allowing fast changeovers.
No special tools are required to connect the coupler to the system. Clean-up and disposal are easier, because the low-cost drum insert and dip-tube are recyclable. The quick disconnect coupler can be easily rinsed and cleaned for reuse.
Ideal for single-use applications, DrumQuik PRO is made from FDA-approved polyethylene material that is compatible with most general chemical uses.
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Economy models in the 111 Series hold from 30 to 90 cubic feet of loosefill. Heavy-duty 211 Series deluxe models have 60-160 cu.ft. capacity.
Dispensing valve choices are the Square Valve® with a 49-square-inch opening and the six-inch Scissor Valve which rotates 360 degrees. Additional valves and tubing are available.
Streamline packing operations. A FLO-PACKER® dispenser eliminates loosefill waste by automatically returning overflow material into its storage bag for reuse. The FLO-PACKER dispenser's 140 cu.ft. capacity means fewer refills, and the auto return lets dispenser bags be filled without lowering. Stand-alone unit adapts to any packing line. Just put it in place, plug it in and it's ready.
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