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KDE 603 drilling machine for steel sections
For the processing of all common rolled steel profiles up to max. 600 mm width there is the 3 axis drill installation KDE with manual quick tool change system. Within its working range this drill installation, completed with transport system and band saw machine is offering surprisingly extensive possibilities like e.g. drilling, thread cutting, marking, center marking and sawing.
High production output thanks to 3 drill spindles and simultaneous operation
Short programming and setting times
Compact way of construction
Very complete supply
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The Drill 11 is a production machine designed for the drilling of parts in hard materials such as hardened steel or carbide. Its drilling capability ranges from 0.3 to 3.0 mm diameter through a depth of 200 mm. Particularly simple and easy to use, the 3 axes (X, Y, Z) numerical control makes it possible to program a series of holes for fully automatic machining.
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STANDARD EQUIPMENT
OPTIONS
SNT 2 base - Micrometric feed box - Coolant unit (pump and tank) - 24 V illuminating attachment - Standard electrical tapping attachment - Intermediate table - Distance spindle / table + 100 mm - Quill powerfeed box ( 0,1 mm/t ) - Security switch/chuck guard - Vices and attachments...
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STANDARD EQUIPMENT
OPTIONS
SNT 2 base - Micrometric feed box - Coolant unit (pump and tank) - 24 V illuminating attachment - Standard electrical tapping attachment - Intermediate table - Distance spindle / table + 100 mm - Quill powerfeed box ( 0,1 mm/t ) - Security switch/chuck guard - Vices and attachments
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STANDARD EQUIPMENT
OPTIONS
SNT3 base - Coolant unit - 24V illuminating attachment - Electrical tapping attachment - Quill powerfeed box 0,1 mm/t - Raising column - Intermidiate table - Micrometric feed box - 1PH motor - 3PH motor - Chuck guard security - Attachments - 2 speeds motor
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* NEW 3D and Multi-Axis-µEDM CNC controller SX-CU offers new possibilities on the Micro-Machining with new dedicated SARIX Technologies of 3D Micro-Milling. Its combination with a continuous automatic wear compensation spindle and a "built in "Micro Wire-EDM electrode grinding device opens up new perspectives on the micro machining of ;
* 3D Micro Milling of complexes forms with radius corner down to 3 microns
* perfect fins walls and microstructures
* high precision of smaller, deeper and more precise perfect round holes
* high surface finishing of Micro Sinking cavities
* NEW SX-MMI, "On-board", easy and user friendly unlimited programming and editing software.
* NEW SX-µEDM-CAM SARIX Modul compatible to ESPRIT CAD-CAM software, integrates the new Micro-EDMing process "Multi-Axis-Multi-Step" for the machining down to 10 microns with Ra up to 0.05.
* High precision machining and accuracy up to ±1 micron.
* High performance Micro Fine Pulse Shape generator SX-MFPS for 3D Micro EDMing machining using tubes and solid electrodes from 5 microns to 3.0 mm.
* High Speed Micro EDM Drilling Technology with automatic breakthrough detection device.
* "High production capability concept" upto 8 axis for complex work pieces with X-Y-Z, back slide W-axis (Z2), C and A/B indexing axi
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Best-seller machine for drilling small holes
Drilling hardened hard materials to non-metal materials such as aluminum within seconds
Using Sodick’s original water-soluble dielectric fluid VITOL-KS developed for high-speed drilling, K1C drills holes with pipe electrodes Φ0.25 to 3.0 mmwithin a matter of seconds. The machine is capable of drilling a wide variety of materials from difficult-to-cut materials to aluminum and other non-metal materials (material: SKD11, thickness: 20 mm, electrode diameter: Φ0.8 mm, drilling time: 20 sec.).
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Winbros’ GL-1 machine has been designed to accommodate the drilling of large combustors and similar type components. The GL1-A can be configured to allow fitting of the most suitable Laser for the application, the four laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* 5 axis system
* Fanuc control system
* PC process controller
* Trunnion system
* Percussion drilling
* Drilling on the fly
* Trepanning
* Laser scanning / mapping
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ND-T Series
A Twin Drilling Machine of a new trend created by Hitachi
Hole drilling accuracy of ±0.008mm (on the Hitachi-specific conditions) achieved
ND-Q Series
350,000 min-1 Spindles (exclusively for φ2mm shank drills)
Suitable for precision fine diameter of φ50-100µm
Significant improvement of Productivity by Hovering drill
ND-S Series
One CNC capable of simultaneous drilling different-design PWBs. Capable of High accuracy drilling to the pattern by Vision system
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LASER DRILLING makes it possible to machine both very small and precise holes in a variety of shapes and orientations in a wide variety of materials, including difficult-to-machine aerospace alloys. These holes can be tapered or shaped to enhance the amount and direction of air or liquid flowing through them. The drilling of holes in aerospace/turbine engine parts generally serves to enhance the cooling characteristics of the part. These holes can be drilled at extreme angles to the surface. Hundreds or thousands of cooling holes can be drilled in one part with a single set up in cylindrical or unusually shaped parts. A high power pulsed Nd:YAG laser is normally used, although a CO2 laser can be used with non-metallic parts. Processing is accomplished through either percussion drilling or trepanning. In the laser drilling process, high power density is accomplished by using a high power laser and a focused spot size of 0.05 mm (0.002") to 0.75 mm (0.030").
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Winbros’ CD4-A capillary drilling machine has been designed for the drilling of trailing edge holes in aero HP turbine blades.
* Up to 4 axis control
* Integrated acid system
* Heidenhain or Siemens control system
* Closed loop flow control
* Regulated DC power supply
* Comb breakage detector
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STANDARD EQUIPMENT
OPTIONS
Micrometric feed box - Coolant unit (pump and tank) - 24 V illuminating attachment - Standard electrical tapping attachment - Quill powerfeed box ( 0,1 mm/t ) - Security switch/chuck guard - Recommanded vices RE150 - EBC100 - E150
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As a leading company in the PWB manufacturing systems industry, Hitachi Via Mechanics has been providing a broad range of products including PWB Mechanical Drilling Machines, Routing Machines and Laser Drilling Machines
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Fine and High speed drilling (equipped) with 1/8 inch shank and 160,000~300,000 min-1 spindles
As a leading company in the PWB manufacturing systems industry, Hitachi Via Mechanics has been providing a broad range of products including PWB Mechanical Drilling Machines, Routing Machines and Laser Drilling Machines. We have also commercially introduced other products including Hole Analyzer and Printed-circuit Motherboard Products. Furthermore, we have been providing PWB manufacturing facilities, which are ready to address the needs of the highly-advanced information age. These solutions have an excellent reputation and have earned a high level of customer confidence.
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Fine and High speed drilling (equipped) with 1/8 inch shank and 160,000~300,000 min-1 spindles
High Performance and Best Seller Ne Series equipped with full range spindles of 125,000~200,000 min-1 to meet various proces
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STANDARD EQUIPMENT
Coolant unit - Illuminating attachment (except SRD 350) - Cubic table (except SRD 350) - Spindle nose MT4 (except SRD 350 CM3) - Quill powerfeed (except SRD 350) - Base for SRD 350 only
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The "W" Series Vertical Lathe, primarily dedicated to the machining of light alloy aluminum wheels for the automobile industry, has been IMT Intermato's best selling machine for the past 20 years.
The most popular model, W20-T4, a four-axes machine with pallet loading system, has been produced hundreds of times over and it represents IMT's leading force, bringing along models 22, 24 and 32-all of which now form a large range of vertical lathes capable of meeting almost all existing market demands. The continuous implementation of the already sophisticated projection system has allowed IMT to fine tune and improve the
already high quality of its machines-consequently guaranteeing benefits that reflect in their safety, ergonomics and operation.
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General description:
The laser work station ILS 500 is a compact machine optimized for high end laser applications in fine mechanics and electronics industry.
Two principal configurations are available:
ILS 500 S:
The model ILS 500 S is equipped with an x/y-axes stage which moves the component under a stationary laser beam.
ILS500 P:
This model is a gantry type machine with flying optics in x- and y-axis. The component is stationary in this case and the laser beam is moved over the component.
InnoLas develops and manufactures customized tooling systems for the ILS 500 and other models. The tooling concepts comprise a range of solutions starting from very simple designs up to complex vacuum tools with automatic clamping and alignment technology.
In all configurations the machines are equipped with linear motors and modern drive technology for high speed and dynamic performance. Linear glass scales are attached to each axis for very precise positioning and movement control. The platform is solid granite. It is a precise base that is used for the reason of thermal and mechanical stability as well as its outstanding characteristics in terms of machining and grinding it to very high precision.
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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
Other machining operations can be performed with the Leonard system, like Boring, Milling or Drilling operations. The different working units can be Combined on a column with rotating base ("B" Axis) or on different Pallets to be manually or automatically installed in the carriage.
The Leonard lathe can be supplied with different type of Steady rests according to the work piece and the required machining.On demand different accessories are available like the work piece probe, the tool probe and the Automatic tool changer.
Safop has developed some special system for the measuring of high sophisticated work pieces like the turbine rotors. The Run Out Measurement System and Blade Measurement System are used with success by the main producers of this type of work pieces.
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Drilling
Machining with coolant supply through the tool, regardless if the tool is in radial, axial or in an inclined position. Accuracy-killing changes between various machines is avoided.
Thanks to very high feed forces and high power also at low speed drills with large diameter can be used with optimum performance. A single look into the speed-power-diagram or the speed-torque-diagram shows the difference...
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For the V603M, V613M and V630M drilling system the positioning of a profile is carried out by a machine integrated feeder rolls positioning system.
Both, the V603M as well as the V630M, are executed with one vertical and two horizontal servo-controlled drilling units. Therefore profiles can be drilled simultaneously in both flanges and in the web. With the rotating drilling unit of the V613M profiles can be drilled vertically as well as horizontally. This system can operate independently for long periods due to the automatic tool changers.
Combine with other systems
The drilling systems can be combined with a horizontal bandsawing machine, a hydraulic numbering machine and/or a beam coping system. For further automation of the pre-fabrication a Voortman shot blaster can be added to the production line. Therefore one operator can centrally control all these machines for drilling, sawing and shot blasting.
Software
Each drilling system is provided with a computer control, which can be integrated in the company’s network, so that DSTV- and DSTV+-data can be directly downloaded, from system files within the company database, to the drilling system. Also software to compose production batches will be installed.
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CNC PRO is a small machining center concentrating to drilling and tapping work.
Its size is 750mm(W) x 1,150mm(L) and can be installed in a narrow space.
Features:
- Permits close lay-out without any side space between machines.
- Realize 0.4 sec. tool to tool and 0.9 sec. chip to chip time.
- No pnewmatic or hydraulic power is required for driving the machine.
- Operational pannel system is easily attached or removed
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