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BENEFITS:
- 2xØ and 3xØ for all sizes
- Large, reinforced helical flutes.
- Through tool coolant
- KAB6 connection for drilling all diameters up to 2 1/2" on 40 or 50 taper machining centers.
- Standard WCMX carbide inserts
- Coolant inducers and adjustable holders standard.
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Holeshot® OTM™ Tools
Maximize your productivity and lower your cost per cut with OTM™ quality and variety.
- Grades
- Holeshot® Drills
- Coremaster® Coredrills
- WCMX & WCGT Inserts
- Stinger™ Drills
- Counterbores
- Countersinks
- TCMT Inserts
- End Mills
- Chamfer Mills
- Face Mills
- XPMT Inserts
- Aluminum Cutting Mills
- APET Inserts
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SOLID CARBIDE DRILLS
* MATERIAL Micrograin carbide substrate, with diamond coated option available, for diamond coated option available, for increased tool life.
* POINT GEOMETRY Unique, patented point geometry reduces thrust and torque, lowers cutting temperatures and minimises delamination and splintering at hole exit.
* INTERNAL COOLANT Internal coolant option available for efficient delivery of coolant to the cutting edge when wet machining.
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"SLICK" Twist Drills for composite materials and Titanium
HTT patented “Slick” Drills are micrograin solid carbide twist drills designed for Drilling – Reaming – Countersinking in one operation (“One Up”) composite materials (AL/AL - AL/Ti - CFRP/AL - CFRP/Ti - Ti/CFRP - CFRP - Ti/Inconel). “One Up” operations offer the following benefits:
Reduction of the quantity of tools and production phases
Costs reduction
Operation Time reduction
Improvement of surface finish quality
“Slick” Twist Drills are of three fundamental types:
- For CNC machines
- For semi automatic machines (PV Tools, pneumatic tools with constant feed per revolution)
- Hand operated twist drills (with a pre-hole that enables you to obtain a finished ½” bore in one operation instead of using 8 different drills and bore processes)
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HSCo Deep Hole Drills
* Deep hole drilling without the need for pecking up to 10 x D - reduced cycle time.
* High levels of productivity across a wide range of materials.
* Efficient chip evacuation, assisted by parabolic flute geometry and Smooth-Flow coating, results in continuous production process.
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- Maximizes cost savings by eliminating step drilling for deep holes
- Reduces cycle times up to 15 times over gun drilling
- Reverse web taper for maximum chip removal
- Ultra-smooth surface treatment aids in chip removal
- Coolant-thru
- TiAlN coated for long tool life
The FTO-GDXL is capable of non-step drilling up to 30 times diameter! By eliminating step drilling, cycle times are reduced up to 15 times over gun drilling.
FTO-GDXL Drills are coolant-thru and feature a reverse web taper, ultra-smooth surface treatment, and OSG’s special TiAlN coating, all contributing to efficient chip removal in deep holes. The new drill is available in sizes ranging from 2.5mm (0.098”) to 20mm (0.787”) in diameter.
These drills are capable of working in a wide variety of work materials. In trial applications, cost savings over traditional gun drills are most often measured in thousands or tens of thousands of EURO.
To request more information on this product, please visit our Literature Request Page
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Solid Carbide Deep-Hole Drills
* Outperform HSS and gun drills in deep-hole drilling applications up to 30xD by increasing metal removal rates by up to 4 times.
* Achieve high productivity - up to 4 times faster than conventional drills.
* Reduce cycle times while getting consistent performance and excellent hole quality.
* Eliminate traditional HSS and gun drilling without pecking, and get up to 100% increased penetration rates.
* Ideal for steel, cast iron, and non-ferrous machining.
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Deep Drilling
Operation with 1700 cycles granted.
These HTT gun drills are specifically designed for sferoidal cast iron and can be supplied with or without coolant holes. Surface coatings: PVD or CVD.
Range of diameters: 6-20 mm
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Precision boring systems with Bluetooth technology
Modern wireless networking is one of the benefits with which the new MicroKom® BluFlex™ fine adjustment head is equipped. Bluetooth is a technology developed for wirelessly networking devices over short distances. This technology has become standard for small mobile devices.
The introduction of Bluetooth in the MicroKom® BluFlex™ tool system means that the display has been disconnected from the tool head, thereby making it easier and more convenient to read off the data. When adjusting the tool system, the user can move the display to suit the conditions on site, so that it is in his field of view. A specially designed adjustment key with integral Bluetooth interface is part of the system.
With integral part balancing, the MicroKom® BluFlex™ can reach a rotational speed of up to 16,000 rpm.
The modular ABS® interface makes adjustment easier on both the spindle side and tool side.
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Fine adjustment head:
Flexibility in fine boring
KOMET MicroKom® and KomTronic®
The technically sophisticated product series KOMET MicroKom® and KomTronic® stand out for their particular performance capability and flexibility. They therefore come up to the highest requirements in terms of precision, concentricity and replacement accuracy.
The modularity, a wide range of the latest cutting materials and high-performance coatings complete the series for all requirements in fine boring machining.
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Fine Boring System
Kennametal offers Modbore and Romicron® - two world-class boring systems for your fine to rough boring requirements. Perform rough boring and precision boring operations with Modbore. Meet ultra precision requirements with Romicron®.
Romicron
For your precision boring operations.
Modbore
Twin cutting heads allow increased feed rates.
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General description:
Incorporating a special dampener mechanism, X-Bar Boring Bars eliminate chatter for extremely fine finishes and extra long tool life. Providing smooth finishes at up to 6X L/D, the X-Bar is ideal for extended overhang applications. Costly carbide and standard steel boring bars cannot compete with the superior rigidity of the anti-vibration X-Bar. All X-Bars are equipped with coolant holes to improve chip flow. A wide variety of chipbreakers are available, including the new positive style ELU and ESU designs, in CCMT, TCMT and TPMT geometries.
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Increased rigidity for minimizing bar deflection and chatter
The rigidity of the bar in the direction of the principal force is maximized because the thickest portion of the head is located as close as possible to the cutting edge.
Chip pocket design for excellent chip evacuation
The excellent chip evacuation allows minimizing tool failure caused from chip recutting and chip entangling. Moreover, damages to the work surface by striking with chips are suppressed.
The oil hole is positioned as close as to the cutting edge so that the cutting fluid can be surely fed to the cutting point.
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Solid Carbide Strengthened Boring Bars (L/D ≤ 6)
New Concept for Non Vibration - Machining
Compared to conventional steel shank boring bars, Tungaloy's new concept allows for a larger overhang boring.
The carbide reinforcements increase the tool rigidity close to the performance of standard solid carbide boring bars.
The optimal combination of stiffness and elasticity minimizes incoming vibrations and allows for the highest machining accuracy.
- High machining rigidity (close to solid carbide boring bars)
- Minimized chatter especially at large tool overhang L/D ≤ 6
- Best workpiece dimensions accuracy
- Excellent surface quality
- Increased tool life
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ENGINEERED HARDFACING :
Shaped carbide, either discs or stars, are brazed onto drilling tools that are used to cut steel casing or to help remove down-hole junk.
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Solid Carbide Endmills
High precision and wear resistance of solid carbide tools are a guarantee of success for economically effective cutting operations.
The new Tungaloy endmill series reaches exactly this high demand of performance. It features a wide range of tools for different milling operations of various work materials such as steels, stainless steels, hardened steels and nonferrous metals. As a result of our new development and field testing we are able to offer a new series of end mills with numerous cutting angles, made to fit the standards of work materials. Because of an oxidation resistant and stable coating (TiAlN-PVD), endmilling can proceed even at high speed. The simultaneous high process stability and reliability of the new Tungaloy solid carbide endmills can result in a decrease of production time and employee investment.
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The Miller high-performance drilling tools fit perfectly into the HPC philosophy of the MAPAL Group. The Mega Drill drilling tool series provides high-performance tools for solid drilling. Special cutting edge geometries which are well-suited to the material to be machined ensure technological advantages and the excellent economic efficiency of all solid carbide drilling tools. Besides the extensive standard product range also special tooling solutions for special applications can be provided.
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PCB Drills
Micron -Drills, designed for drilling printed circuit boards, play significant roles for developing electronics-related industry. They promise high-precision and high-efficiency drilling of various circuit boards with long tool life, including multilayer boards. Tungaloy’s advanced technology, with development and manufacturing of carbide materials for drills, does not allow competitors to imitate.
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Blind, stepped and through bore single pass diamond tools
Plateau superfinishing tools for bearing ratios exceeding 60%
Manually adjusted or auto – Compensation tools
Bore size from .080” to 8.00”
Single pass stock removals to .200”
Finishes as fine as .05” Micrometers (2 micro inch)
Size Control below 0.5 micron (20 millionths)
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These compacts are also used to prevent rubbing wear on steel surfaces and where it is more economical to drill less precision holes.
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DT is a tool that allows to drill a TESEO installation under pressure. With a few easy steps it is possible to install an outlet plate on the live distribution line and feed a new machine or pneumatic tool.
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Quad-Drill line now includes 9 standard sizes, all larger than 2 inches
Up to 30% more productivity than the drills they replaced
All sizes have 4 insert stations
Currently offered in 2:1 length-to-diameter ratios
3:1 lengths coming soon
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The highly polished open flute not only allows for easier chip formation and evacuation, but also provides for a sharper cutting edge that delivers a better edge finish on a variety of materials. Our premium micro grain carbide allows for superb wear resistance and tool strength. Special point geometry contributes to improved bottom finish and plunging capabilities. Tools are available in upcut and downcut versions from 1/16" through 3/8" diameters.
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feedMAX - Solid Carbide Drills
Highest productivity with Seco solid carbide drill. Due to the new superior quality drill Seco can help you improve your productivity by as much as 100%. Saving money and time. feedMAX offering drills in diameter range 3-20 mm. The self-centring geometry gives quality holes without pre- or finishing operations necessary. The low friction TiAlN coating secures good performance in a wide range of materials as well as an exceptional tool life. The high productivity together with the long tool life gives excellent total machining economy when using feedMAX solid Carbide drill.
Brazed Carbide Tipped Drills
Brazed carbide tipped drills in diameters 9,85-32,10 mm for drilling quality holes without any finishing operations. Self centring geometry with a TiN coated P25 micro grain carbide gives good chip control and tool life in most workpiece materials.
Coolant through the drills for safe chip evacuation.
Seco CrownLoc
Drill precision holes at low cost in the hole diameter range from 12 to 25,99 mm with Seco CrownLoc. The exchangable crowns cut all your regrinding costs. With every change of crown, a new one guarantees long and predictable tool life. Exchangable crowns also allow for high cutting speeds reducing machining cost. Optimised geometries for different workpiece materials; steel, stainless steel and cast iron, complete the advantages with the CrownLoc system.
Perfomax Indexable Drills
The Perfomax range of indexable drills, in diameters 15-80 mm, is based on long experience and the very latest technological advances in drilling. Strong square inserts for good machining economy, a rigid drill body and good chip flow enable the drills to handle high metal removal rates. The drills can be used both in rotating and non-rotating applications. A unique chip path configuration reduces noise and vibration. Drilling depths from 2 x D to 5 x D.
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The all-surface tool for plunging, drilling, grooving and more.
- Multi-Function Cutter: Center cutting capability allows drilling of holes as well as other operations such as channeling, contouring, shouldering and ramping.
- 2 Identical Inserts - 2 Effective Teeth: Cutter designed with two identical trapezoidal inserts, allowing for two effective cutting edges when plunging and endmilling.
- Great Strength: Insert geometry designed for applications in high strength tool steels. Our VP5020 grade (PVD coated micrograin carbide) is highly resistant to wear and thermal shock.
- No Interference with the Part Being Machined: The cutting diameters of the cutters are intentionally made larger than the shank diameters.
- Greater Rigidity with Large Overhangs: Plunging, a milling operation along the Z-axis only, minimizes the flexing of the cutters and allows a greater overhang than can be realized with conventional milling in the X and Y axis.
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TBT single-lip drills are manufactured for any drilling diameter (1/1000 mm steps) from 0.9 mm to well over 50 mm and in overall lengths which can even exceed 2500.
Depending on the material to be drilled, the machine utilised by the customer and the particular drilling situation, we manufacture the optimum tool for your applications.
Whether in standard version or for widening already existing bores, as step tool for making precision stepped bores with minimised centre offset or as special tool for special boring, whether without coating or in a version with coating, and for the most exacting requirements, also with diamond-tipped tool cutting edge.
TBT advises you and implements your head and shaft requirements for the tools efficiently and quickly with the latest design and production methods.
The tool head and shaft are brazed with the clamping sleeve to fit your machine.
TBT always keeps several hundred different clamping sleeves in stock. Just ask for our complete offer of accessories for deep hole drilling.
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TESTAROSSA
The wide range of TRM Testarossa heads and micrometric boring bars is D’ANDREA's solution for finishing a working range from 2.5 to 800 mm diameter. The sensitivity adjustment, equivalent to 2 µm on the diameter, can be directly read on the vernier scale and easily setup on the machine. TRM heads guarantee high precision machining to IT6 tolerances and excellent surface finishes.Testarossa kits are available with a broad range of toolholders, tools, inserts and service wrenches, offering the best solutions for those operations requiring the utmost flexibility.
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The use of the highly wear and oxidation resistant Miracle Coating achieves long tool life at extreme feed rates or during high temperature conditions experienced during deep drilling operations.
This range of drills achieves state of the art performance and hole precision even under the toughest cutting conditions.
Ask our experts more. MPS drills on demonstration every day at EMO, Mitsubishi Materials, Hall 5, Stand D20.
Available from Ø3.0 – Ø20 l/d x 3, and up to l/d 30 for diameters up to 10mm.
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PCD equipped tools prove their efficiency especially for high-speed cutting applications. This cutting material usually demands high rpm, which means that the machining times are reduced substantially. Compared to the common solid carbide drilling tools very high tool lives are achieved due to the hardness of PCD tools.
Further advantages are excellent surface qualities, high cutting volume, and high thermal conductivity.
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