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DATRON Mini-Tools
High Speed Cutting Tools
On the basis of our testings and the experiences of our customers we develop special tools for high-speed machining.
Efficiency and quality of CNC-Machining is exceedingly determined by the technological design and the quality of the CNC-Tools. As a result of our long-term experience DATRON is able to offer tool models in the range of Mini-Tools that provide a high-quality and remarkably faster machining than any other competitive product.
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GEN3SYS®
High Penetration Drilling System
Features and Benefits
The unique geometry of the GEN3SYS® Drilling System enables excellent chip control while drilling
The GEN3SYS® High Penetration Drilling System out penetrates by up to 20% faster than other competitive drilling products.
The GEN3SYS® High Penetration Drilling System has a highly precise locating pad for absolute repeatability and reductions in TIR.
The proprietary AM200® coating increases tool life up to 25% above competitors premium coatings.
GEN3SYS® Replaceable Tip Drilling System is backed by a highly experienced technical staff
The unique design of the GEN3SYS® High Penetration Drilling System increases hole quality, surface finish, and true position when compared to other competitive products
The helical margin design of the GEN3SYS® enables maximum durability and stability when cutting forces are applied
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Take productivity to new levels. Walter and Walter Titex drilling solutions represent a wealth of inovation that reduce your costs, increase your productivity and bost your competitiveness.
Walter tools for machining, drilling, precision boring and grinding enjoy an excellent reputation among drilling specialists.
They are extremely accurate, powerful and very economical for machining steel and cast iron materials and for drilling into stainless and difficult-to-cut materials.
The smaller and deeper the hole, the bigger the challenge. Whether you need more universally applicable drilling solutions for varied applications or a highly specific and unique use, tools from Walter and Walter Titex are exact, efficient and economical.
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At AMEC we have taken our extensive and in-depth knowledge of drilling and production to create a complete deep hole drilling system, which includes three outstanding product ranges to meet the diverse and often extreme demands of deep hole drilling. This specialised catalogue covers all of the products in our deep hole drilling programme and provides detailed information on our XL and 3XL drills together with the innovative BT-A Drill, which sets new standards in accuracy, tool life and performance in this application sector.
Whatever your deep hole drilling requirements, AMEC has the solution.
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WhizIn, another revolutionizing patented product developed by WhizCut, is designed to improve productivity of internal applications. It has been specially developed for small diameters in internal turning applications, and is unlike anything else on the market.
The WhizIn tool holder has the carbide bar mounted at an angle to achieve the maximum stability for a set diameter. By grinding away less from the base of the insert, the insert becomes more stable. Other benefits are less grinding time and grinding stress and that the coolant may go through the tool holder and spray directly on to the cutting zone.
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Solid Carbide Strengthened Boring Bars (L/D ≤ 6)
New Concept for Non Vibration - Machining
Compared to conventional steel shank boring bars, Tungaloy's new concept allows for a larger overhang boring.
The carbide reinforcements increase the tool rigidity close to the performance of standard solid carbide boring bars.
The optimal combination of stiffness and elasticity minimizes incoming vibrations and allows for the highest machining accuracy.
- High machining rigidity (close to solid carbide boring bars)
- Minimized chatter especially at large tool overhang L/D ≤ 6
- Best workpiece dimensions accuracy
- Excellent surface quality
- Increased tool life
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An innovative programme of high performance solid carbide drills offering an optimum blend of performance, tool life and hole quality:
- Spotting Drills
- Stub Drills
- 3 Flute Drills
- Jobber Drills
- Double Margin Drills
- Drills for Aluminium
- Drills for Stainless Steel and Exotic Materials
- Multi-Application Drills
- Straight Flute Drills
- Drills for Deep-Hole Applications
- Replaceable Head Drills
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CoroDrill Delta-C R846
Sandvik Coromant has developed a new drill, CoroDrill Delta-C R846, for Heat Resistant Super Alloy machining in aerospace applications, such as the production of gas turbine casings. The new drill is designed for the continuous and reliable production of holes in demanding HRSA materials, which place heavy demands on the cutting edge. The geometry of the new CoroDrill Delta-C is optimised for maximum efficiency in repeat short hole drilling. The new cutting edge has a more consistent curve for added strength in the outer corners where cutting forces can be highest in demanding applications. This distributes the cutting forces evenly over the cutting edge – giving an even wear without sudden changes.
CoroMill Plura
The CoroMill Plura solid carbide endmill family covers most milling applications from roughing to superfinishing, keyslot milling and chamfering.
The endmills are designed with several length options to maximise productivity from short to long reach. They are supplied in diameters from 0.4 - 25 mm and also available in an multi-edged version for super finishing and a spherical version for optimised accessibility.
CoroMill Plura endmills are supplied in three different carbide grades covering wet and dry milling in steels, stainless steels, cast iron, heat resistant super alloys, hardened materials as well as aluminium.
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The CHAMDRILLJET family features high volume production with incredible chip evacuation.
ISCAR's gundrills are for applications requiring high precision deep drilling.
- Specially tailored - drilling tools upon request
- Solid carbide drills
- UNICHAMDRILL
- Carbide drill heads, twist drill
- CHAMDRILLJET
- DR Drill inserts, soft cut
- Drilling, DZ Drill types and diameter range
- PICCOMF
- Metal chamfering tools, chamfering rings
- The PRE-THREAD DCT CHAMDRILL
- New modular chamfering drill holders
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Solid Carbide Endmills
High precision and wear resistance of solid carbide tools are a guarantee of success for economically effective cutting operations.
The new Tungaloy endmill series reaches exactly this high demand of performance. It features a wide range of tools for different milling operations of various work materials such as steels, stainless steels, hardened steels and nonferrous metals. As a result of our new development and field testing we are able to offer a new series of end mills with numerous cutting angles, made to fit the standards of work materials. Because of an oxidation resistant and stable coating (TiAlN-PVD), endmilling can proceed even at high speed. The simultaneous high process stability and reliability of the new Tungaloy solid carbide endmills can result in a decrease of production time and employee investment.
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Dormer offer a range of solid carbide and carbide tipped reamers in several variations to meet the demands of higher productivity machining:
- NC High Speed Precision Reamers
- Machine Reamers with Extremely Unequal Spacing
- NC Centesimal Reamers for High Precision Chucks
- Expanding Machine Reamers
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The COMBI tool combines drilling with back chamfering into a single tool. Save time, money and space on your machining center with a combination tool.
Combine operations by adding patented chamfering systems to existing operations.
Reduce tool changes and cycle times to boost production.
Custom made tooling for boring, drilling, and countersinking with deburring.
From 9.5mm to 35mm.
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SHARK-Cut®...the high-performance drilling and turning system –
effective and productive!
• CNC polished inserts ( AWI / WI ), available optionally in coated or non-coated finish
• extremely efficient boring tools
• suitable for turning and boring
• four machining processes possible with one tool
• maximum precision and process dependability
• all holders complete with an internal coolant feed
• drilling depths up to 3xD
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Sandvik Coromant's drilling programme offers a wide range of high performance drilling products.
Regardless of the hole style - we can offer you the right tool for the best productivity in a wide diameter range. Both solid carbide drills and indexable insert drills are available.
CoroDrill® 880
When Sandvik Coromant recently introduced CoroDrill 880 it was perceived as a giant leap in short hole drilling. The Step Technology made the first indexable insert drill with perfect cutting force balance wich will substantially improve production economy in holemaking. Up to 100% higher feed rate and closer tolerances are achievable.
CoroDrill® 800
Sandvik Coromant also offer drills for deep holes up to 150 times the diameter in a wide diameter range in the Ejector and STS systems. Double your productivity with the new unique CoroDrill 800.
With Tailor Made and Special drills included the programme offers unlimited possibilities.
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The multi-function system enables one single tool to conduct turning, drilling and boring operations.
Features
# Minimized tool positions.
# Less programming effort.
# Shorter set-up times and reduced pre-setting times.
# Reduced stock-keeping costs.
# Drilling range: 8 - 20
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Developed in cooperation with the University of Sheffield Advanced Manufacturing Research Centre with Boeing in the UK, Dormer's drills for composite materials feature a unique, patented point design that reduces thrust and torque requirements. This improves cutting efficiency and significantly reduces splintering and delamination at exit.
There is an internal coolant option for wet machining and a diamond coated option to further enhance tool life. The range is available from 2.38mm to 20mm diameter and with overall lengths up to 310mm as a ‘special order’, allowing the end user to specify their own requirements, including sizes, applications and cutting conditions.
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- Maximizes cost savings by eliminating step drilling for deep holes
- Reduces cycle times up to 15 times over gun drilling
- Reverse web taper for maximum chip removal
- Ultra-smooth surface treatment aids in chip removal
- Coolant-thru
- TiAlN coated for long tool life
The FTO-GDXL is capable of non-step drilling up to 30 times diameter! By eliminating step drilling, cycle times are reduced up to 15 times over gun drilling.
FTO-GDXL Drills are coolant-thru and feature a reverse web taper, ultra-smooth surface treatment, and OSG’s special TiAlN coating, all contributing to efficient chip removal in deep holes. The new drill is available in sizes ranging from 2.5mm (0.098”) to 20mm (0.787”) in diameter.
These drills are capable of working in a wide variety of work materials. In trial applications, cost savings over traditional gun drills are most often measured in thousands or tens of thousands of EURO.
To request more information on this product, please visit our Literature Request Page
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Deep holes are defined by a high ratio between hole depth and hole diameter. Deep hole drilling is the preffered method for drilling hole depths of more than 10 x the diameter up to 150 x diameter. Sandvik Coromant are a world leading manufacturer of deep hole drilling systems.
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TBT single-lip drills are manufactured for any drilling diameter (1/1000 mm steps) from 0.9 mm to well over 50 mm and in overall lengths which can even exceed 2500.
Depending on the material to be drilled, the machine utilised by the customer and the particular drilling situation, we manufacture the optimum tool for your applications.
Whether in standard version or for widening already existing bores, as step tool for making precision stepped bores with minimised centre offset or as special tool for special boring, whether without coating or in a version with coating, and for the most exacting requirements, also with diamond-tipped tool cutting edge.
TBT advises you and implements your head and shaft requirements for the tools efficiently and quickly with the latest design and production methods.
The tool head and shaft are brazed with the clamping sleeve to fit your machine.
TBT always keeps several hundred different clamping sleeves in stock. Just ask for our complete offer of accessories for deep hole drilling.
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Precision boring systems with Bluetooth technology
Modern wireless networking is one of the benefits with which the new MicroKom® BluFlex™ fine adjustment head is equipped. Bluetooth is a technology developed for wirelessly networking devices over short distances. This technology has become standard for small mobile devices.
The introduction of Bluetooth in the MicroKom® BluFlex™ tool system means that the display has been disconnected from the tool head, thereby making it easier and more convenient to read off the data. When adjusting the tool system, the user can move the display to suit the conditions on site, so that it is in his field of view. A specially designed adjustment key with integral Bluetooth interface is part of the system.
With integral part balancing, the MicroKom® BluFlex™ can reach a rotational speed of up to 16,000 rpm.
The modular ABS® interface makes adjustment easier on both the spindle side and tool side.
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Fine adjustment head:
Flexibility in fine boring
KOMET MicroKom® and KomTronic®
The technically sophisticated product series KOMET MicroKom® and KomTronic® stand out for their particular performance capability and flexibility. They therefore come up to the highest requirements in terms of precision, concentricity and replacement accuracy.
The modularity, a wide range of the latest cutting materials and high-performance coatings complete the series for all requirements in fine boring machining.
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Solid Carbide Drills in Jobber Length...Fast Sprial...Three Flute...Straight Flute...Flat Drills...and Conbide Drill and Countersinks. Fractional and Metric Sizes
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CoroPlex™ MT
By introducing the multifunctional CoroPlex™ MT Sandvik Coromant establishes a new standard that is of outmost user benefit for operations performed with the latest of machine tool technologies.
CoroPlex MT is a combination of two winning concepts in one – CoroMill 390 and CoroTurn 107. It is either applied rotating as an effective tool for milling applications – or indexed in a number of optional positions for stationary turning using two different CoroTurn 107 inserts.
Sandvik Coromant´s multifunctional tool CoroPlex MT is designed for practically unrestricted use of all the insert positions possible without support of any extra software. Although CoroPlex MT is dedicated for Multi-Task machining it is easy to use the tool in somewhat older machines working with the software capacity limited to conventional standard cycles.
CoroPlex™ MT is an innovative multifunctional tool for finishing the workpieces in a single set-up with reduced downtime on the machine. It also completes together with CoroPlex TT twin tools, with two inserts in one holder giving the possibility to change operations momentarily, and CoroPlex SL mini-turret, with four turning tools in one, the dedicated tooling Sandvik Coromant provides Multi-Task machining.
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Flowdrill tools are molded and shaped from very high strength tungsten carbide. The forming part of the tool has a polygonal shape with four facets. These facets produce the friction while turning at high speeds to heat and form the material. Flowdrills are designed with an almost flat conical tip that transitions into a sharper conical shape that leads into the cylindrical shape. The conical and cylindrical portions of the tool are polygon shaped. The cylindrical part of the tool determines the diameter of the hole.
Several styles and sizes are available to suit your Flowdrilling needs. Sizes and styles can also be customized.
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Flow punch forming with centerdrill is a process in which high-strength bushes or eyelets are produced in thin-walled metals using a simple operation without cutting. Instead, friction and feed pressure are used to heat and form the material.
The flow punch forming process may be used everywhere, where threads, bushings, soldering connections or through-holes are to be produced in thin-walled metals materials (e.g. steel plates, non-ferrous metals or high-alloy steels).
Flow punch forming can be used with virtually all thin-walled metals.
The standard versions include the centerdrill short and long models. They differ only in the length of the cylindrical part; the angle of the conical part is identical. When using these versions the material displaced against the direction of feed remains on the surface of the workpart and forms a collar.
Both models are also available in the flat version, with cutters ground into the belt that remove the collar in the same operation, resulting in a smooth surface.
For further details and more information, please visit our website.
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Steel shank boring bars
Bars range from 156 – 1500 shank sizes
Minimum bores as low as 175
Over all legths as long as 14’’
Reduced neck boring bars also avalaible
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General description:
Incorporating a special dampener mechanism, X-Bar Boring Bars eliminate chatter for extremely fine finishes and extra long tool life. Providing smooth finishes at up to 6X L/D, the X-Bar is ideal for extended overhang applications. Costly carbide and standard steel boring bars cannot compete with the superior rigidity of the anti-vibration X-Bar. All X-Bars are equipped with coolant holes to improve chip flow. A wide variety of chipbreakers are available, including the new positive style ELU and ESU designs, in CCMT, TCMT and TPMT geometries.
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