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Laser precision drilling in XXL
The LASERTEC 130 PowerDrill sets innovative standards for drilling of large turbine components. Large, annular components for combustion chambers and after-burners, or even turbine vanes for industrial gas turbines can be machined fast and efficiently. The two highly dynamic torque motors in the component rotary axis and in the laser head ensure short machining times with precision. Trepanning is possible with high cutting speeds due to the excellent machine dynamics. A new programming system for combustion chambers and similar components delivers fast and easy generation of complex machining programs. A new collision prevention system offers maximum protection during the setup of programs with the regidity required for a high speed manufacturing process.
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"On-the-fly" laser drilling system for tablets or capsules. Integrated vision systems provides 100% process validation. Flexible systems allows for a large range of tablet dimensions to be drilled with little to no changeover between sizes.
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Application Materials
Steel Aluminum Diamond Ceramics Copper PCB Laminates Plastics Many others
Advantages
Excellent Process Control
No Tool Wear
Increased Throughput
Sub-micron Drilling
Fast and Repeatable Production
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General description
Application: Drilling vapor tap holes in nylon aerosol spray valves.
Features: Designed for high-speed precision on-the-fly drilling, this system is built around a 75 watt CO2 laser. It was integrated into the customer's existing production line and drills the valves at the rate of 40,000 per hour.
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The automatic plate systems are suitable to process heavy steel plates with a thickness up to 40 mm.
The CNC controlled plate processing machines are able to punch, drill, tap, centre point, deburr and mark heavy steel plates automatically.
V250 Plate punching system
The V250 plate punching system is consists of a hydraulic triple punching machine and a X-Y table with hydraulic material clamping. A drilling unit, an automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the drilling unit, steel plates can be provided with holes, which cannot be punched, due to the material thickness restrictions.
V200 Plate drilling system
The V200 plate drilling system consists of a CNC-controlled vertical drilling unit and a X-Y table. With the V200, steel plates, pre-cut to a certain dimension, are automatically provided with holes and screw taps. The X-Y table has a double hydraulic material clamping system. Automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the deburring unit the drilled holes will be deburred automatically from the underside.
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Winbros’ Delta Laser machine has been designed to accommodate large components up to 1.9m in diameter, 500mm in height and up to 500Kg in weight. The Delta system can be configured to allow fitting of the most suitable Laser for the application, the four laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* Drilling of combustors, and large components
* Heidenhain control system and PC process controller
* Breakthrough detection system
* Contact probing
* Laser scanning / mapping
* Capacitive height sensing
* Quick change nozzle system
* Crash protection system
* Advanced programming interface (LFE)
* 3D Cutting of various components
* Percussion drilling
* Trepanning
* Drilling on the fly
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Winbros’ GL-1 machine has been designed to accommodate the drilling of large combustors and similar type components. The GL1-A can be configured to allow fitting of the most suitable Laser for the application, the four laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* 5 axis system
* Fanuc control system
* PC process controller
* Trunnion system
* Percussion drilling
* Drilling on the fly
* Trepanning
* Laser scanning / mapping
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ND-T Series
A Twin Drilling Machine of a new trend created by Hitachi
Hole drilling accuracy of ±0.008mm (on the Hitachi-specific conditions) achieved
ND-Q Series
350,000 min-1 Spindles (exclusively for φ2mm shank drills)
Suitable for precision fine diameter of φ50-100µm
Significant improvement of Productivity by Hovering drill
ND-S Series
One CNC capable of simultaneous drilling different-design PWBs. Capable of High accuracy drilling to the pattern by Vision system
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STANDARD EQUIPMENT
Coolant unit - Illuminating attachment (except SRD 350) - Cubic table (except SRD 350) - Spindle nose MT4 (except SRD 350 CM3) - Quill powerfeed (except SRD 350) - Base for SRD 350 only
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The "W" Series Vertical Lathe, primarily dedicated to the machining of light alloy aluminum wheels for the automobile industry, has been IMT Intermato's best selling machine for the past 20 years.
The most popular model, W20-T4, a four-axes machine with pallet loading system, has been produced hundreds of times over and it represents IMT's leading force, bringing along models 22, 24 and 32-all of which now form a large range of vertical lathes capable of meeting almost all existing market demands. The continuous implementation of the already sophisticated projection system has allowed IMT to fine tune and improve the
already high quality of its machines-consequently guaranteeing benefits that reflect in their safety, ergonomics and operation.
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Robust and structurally balanced, providing excellent rigidity and thermal and mechanical stability-all resulting in improved accuracy, finish and tool life. The compact GX 480 DT drill/tap center offers exceptional and unprecedented speeds and feeds for high productivity
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K1BL
High-speed hole EDM by Sodick for micro-holes of 0.08 mm diameter
The K1BL is an easy-to-use micro-hole EDM machine for hole diameters up to 0.08 mm.
Its strengths lie in the machining of steels, nonferrous metals, and other difficult materials. With a linear drive for the z axis, it operates with vibration-free precision and high dynamic response in the drilling of holes between 0.08 and 0.25 mm in diameter.
Highly responsive linear motors secure continuous and high precision drilling of very small holes down to the use of 80 micron electrodes. The machinining scope of K1BL, equipped with a Sodick linear motor on the main (Z axis) completes the range. In addition the high response of the linear motor increases the machining speed and reduces the electrode wear significantly.
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Machines:Standard andSpecial
Using the above products, Zagar is noted for the many special machines, designed, built and supplied to industry world wide. Using developed principles, Zagar has constructed many machines that are a cornerstone of the manufacturing industry.
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IPTE 's depaneling systems offer a unique combination of cutting tools, material handling and tooling to cut high technology panelized printed circuit board assemblies. They can be utilized in all kinds of production environments and can be seamlessly integrated, for example, in in-line manufacturing environments with automated ingoing and outgoing feeder units, and also be used in stand-alone configuration for manually supplied loading and unloading of boards.
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The Drill 11 is a production machine designed for the drilling of parts in hard materials such as hardened steel or carbide. Its drilling capability ranges from 0.3 to 3.0 mm diameter through a depth of 200 mm. Particularly simple and easy to use, the 3 axes (X, Y, Z) numerical control makes it possible to program a series of holes for fully automatic machining.
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STANDARD EQUIPMENT
OPTIONS
SNT 2 base - Micrometric feed box - Coolant unit (pump and tank) - 24 V illuminating attachment - Standard electrical tapping attachment - Intermediate table - Distance spindle / table + 100 mm - Quill powerfeed box ( 0,1 mm/t ) - Security switch/chuck guard - Vices and attachments
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* NEW 3D and Multi-Axis-µEDM CNC controller SX-CU offers new possibilities on the Micro-Machining with new dedicated SARIX Technologies of 3D Micro-Milling. Its combination with a continuous automatic wear compensation spindle and a "built in "Micro Wire-EDM electrode grinding device opens up new perspectives on the micro machining of ;
* 3D Micro Milling of complexes forms with radius corner down to 3 microns
* perfect fins walls and microstructures
* high precision of smaller, deeper and more precise perfect round holes
* high surface finishing of Micro Sinking cavities
* NEW SX-MMI, "On-board", easy and user friendly unlimited programming and editing software.
* NEW SX-µEDM-CAM SARIX Modul compatible to ESPRIT CAD-CAM software, integrates the new Micro-EDMing process "Multi-Axis-Multi-Step" for the machining down to 10 microns with Ra up to 0.05.
* High precision machining and accuracy up to ±1 micron.
* High performance Micro Fine Pulse Shape generator SX-MFPS for 3D Micro EDMing machining using tubes and solid electrodes from 5 microns to 3.0 mm.
* High Speed Micro EDM Drilling Technology with automatic breakthrough detection device.
* "High production capability concept" upto 8 axis for complex work pieces with X-Y-Z, back slide W-axis (Z2), C and A/B indexing axi
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Best-seller machine for drilling small holes
Drilling hardened hard materials to non-metal materials such as aluminum within seconds
Using Sodick’s original water-soluble dielectric fluid VITOL-KS developed for high-speed drilling, K1C drills holes with pipe electrodes Φ0.25 to 3.0 mmwithin a matter of seconds. The machine is capable of drilling a wide variety of materials from difficult-to-cut materials to aluminum and other non-metal materials (material: SKD11, thickness: 20 mm, electrode diameter: Φ0.8 mm, drilling time: 20 sec.).
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* big range of Portable Magnetic Base Drilling Machines and more
* manual but also automatic feed
* max. plate thickness of 75mm
* hole diameter up to 55mm
* up to 950 rpm
Please find more details about our Portable Magnetic Base Drilling Machines and lots of other tools in our Machine Tools Catalogue here on Direct Industry or send an email to info@nitto.de or visit our homepage on www. nitto.de
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STANDARD EQUIPMENT
OPTIONS
Micrometric feed box - Coolant unit (pump and tank) - 24 V illuminating attachment - Standard electrical tapping attachment - Quill powerfeed box ( 0,1 mm/t ) - Security switch/chuck guard - Recommanded vices RE150 - EBC100 - E150
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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PRO 36 RH is powerful, compact and light weight machine equipped with petrol Honda 4-stroke engine for drilling in rails. Fast positioning, quick clamping and instant unlocking mechanisms make it easy to use and safe device.
PRO 36 RH enables drilling in rails of any standard by means of 2pcs of optional rail profile templates and 1pcs of hole centre positioner, to be chosen by customers from a comprehensive range of auxiliary accessories dedicated to a variety of types of rails.
PRO 36RH - Technical specification
Spindle/Tool holder: Arbor 19 mm; 3/4" Weldon
Milling Cutter(Core drill): Ø 12 - 36 mm (1/2" - 1 7/16")
Special twist drill: Ø 1,5 - 16 mm; 1/16" - 5/8"
Stroke: 39 mm (1 9/16")
Max depth of cut: 30 mm (1 3/16")
Motor type: 4-stroke petrol engine
Power consumption [W]: 1500
Motor Power [W]: 1500
Speeds [rpm]: 225
Weight: 23 kg (49 lbs 10 oz)
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Bench drilling machines F22 is equipped with variable-speed drive-unit that allows the ideal choice of speed according to the material and to the drilling diameter.
The spindle-speed control-level and all the electrical control devices are grouped on the front size of the machine in order to allow an easy utilization.
F22 is available column and on pedestal.
Drilling capacity on R50 steel mm ø 22
Tapping capacity on R50 steel mm M 14
Spindle-intake MT2
Column diameter mm 98
Transmission Variable drive unit
Bench model dimensions (h x w x d) mm 1.310 x 450 x 630
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CFL: Automatic Drilling and Tapping machine for bars and contours
The machine is equipped with a special application that allows the feeding of pieces, also of remarkable length, in order to execute automatic drills and
tapps online.
The X and Z axes are synchronized for automatic cycles in this way the C.F.L. is the fastest solution for the workings in series of tubes,contours, or bars of various nature. Particularity of the machine is the great fl exibility, in fact it is possible to execute reamings, beyond that drills and tapps with a fi x or variable centre distance on blocks with rapid intermediate feed, chip removal and temporary stop.
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Varioflex MD 30:
The flexible high performance complete machining of cubic parts in a single clamping - with the deep hole drilling milling centre.
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PRO 35 - The most compact machine designed by Promotech, and one of the smallest units in the world. Superior features: ultra lightweight, easy handling, maintenance free rail guide system and sheltered motor power cord. It is equipped with the latest generation of electromagnetic base.
PRO 35 TECHNICAL DATA
Power supply: 920W, 230 VAC, on request 120 VAC
Magnetic force: max 9500 N
Magnet base dimensions: 80 x 160 mm
Motor speed: 350 rpm
Max milling capacity: 30 mm
Stroke: 70 mm
Arbor holder: 19,05 mm
Max depth of cut: 52 mm
Weight: 10,5 kg
PRO 35 230 VAC: Ordering No. WRT-0272-10-20-00-0
PRO 35 120 VAC: Ordering No. WRT-0272-10-10-00-0
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