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Mitsui Seiki introduces 5-axis CNC laser drilling machine for high-speed, precision holemaking in tough alloys
[FRANKLIN LAKES, NJ – APRIL 2008] Mitsui Seiki has launched “VLD-300” a small, vertical, Nd:YAG laser drilling machine for 12-in. cube parts (300 mm x 300 mm x 300 mm in X, Y, Z axes). This machine was developed collaboratively with several aerospace engine component manufacturers who expressed a need for a higher-speed and more accurate laser-drilling machine than what was currently available on the market. It’s common for some workpieces, primarily jet engine high temperature alloy parts, to require about 3,000 small diameter cooling airflow holes – each at a different angle – to be drilled in a non-contact manner. Laser is often the best option for speed and to minimize material stress. Inconel, Waspalloy, Hastalloy, and nickel-based titanium alloys are the typical materials.
After three years in research and development, the VLD-300 offers positioning accuracy and repeatability in X, Y, Z-axes of 0.00004" (0.001 mm). A axis positioning accuracy is ±6 arc seconds; repeatability ±3 arc seconds. C-axis accuracy is ±4arc seconds; repeatability ±2 arc seconds. X, Y, Z-axes cutting feed rate is 0.004 ~ 787" (0.1 ~ 20,000 mm) X, Y, Z-axes acceleration rate is 1.5g.
Mitsui Seiki partnered with a European laser company for the Nd:YAG version of this new machine. The VLD-300 is designed to also work with CO2, diode pump, and fiber lasers for different aerospace and other industry applications, such as certain electronics, medical, and automotive parts. |
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| The laser Microjet® wafer edge grinding machine is suitable for grinding, triplet and slotting furnace wafers. It of provides excellent capabilities for the rem oval furnace micro cracks on the wafer edge, improving RK the same time the fracture strength. |
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The universal machining centre MAKAmove of gantry-type design with
3 and 4-axis technology allows precision machining of workpieces
with a max. length of 6,000 mm of wood, plastics and composite material.
This series of best suited for manufacturers of interior fittings as well as
for suppliers for furniture industry, manufacturers of kitchen panels,
stairs, doors, windows and plastic panels for technical applications.
Manufacturers profit from the MAKA state-of-the-art technology,
the Siemens controller technology and a top price-performance ratio.
Field-proven mechanical and electroniccomponents together with high acceleration speeds and machine precision stand for reliability and durability. |
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Application Materials
Steel Aluminum Diamond Ceramics Copper PCB Laminates Plastics Many others
Advantages
Excellent Process Control
No Tool Wear
Increased Throughput
Sub-micron Drilling
Fast and Repeatable Production |
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1.The spindle can be released to rotate lightly while centering a working piece.
2.Pre-selection system.
3.Hydraulic control system in gear box.
4.Quick hydraulic clamping of head, arm and column.
5.Automatic feed.
6.Feed safety device against overload..
7.Centralized control easy to operate.
8.High precision and efficiency.
9.Tool ejector.
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High capacity radial drill presses for every requirement - at a very affordable price
For drilling, reaming, and tapping
Made of high-quality fine grain cast-iron with heavy-duty ribbing to ensure extremely low vibration
Oil-bath lubricated gearbox with hardened, precision ground Cr-Ni steel gears
Quiet operation
Easily accessible front panel arrangement of electrical and mechanical controls
Arm height adjustable through elevating screw and elevating motor
Ground and hardened guideways on arm
Hydraulic operated feed and spindle drive
R 30 and R 40 with mechanical head and arm clamping
R 50, R 60, R70, R 80 and R 100 with hydraulic-mechanical clamping |
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The automatic plate systems are suitable to process heavy steel plates with a thickness up to 40 mm.
The CNC controlled plate processing machines are able to punch, drill, tap, centre point, deburr and mark heavy steel plates automatically.
V250 Plate punching system
The V250 plate punching system is consists of a hydraulic triple punching machine and a X-Y table with hydraulic material clamping. A drilling unit, an automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the drilling unit, steel plates can be provided with holes, which cannot be punched, due to the material thickness restrictions.
V200 Plate drilling system
The V200 plate drilling system consists of a CNC-controlled vertical drilling unit and a X-Y table. With the V200, steel plates, pre-cut to a certain dimension, are automatically provided with holes and screw taps. The X-Y table has a double hydraulic material clamping system. Automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the deburring unit the drilled holes will be deburred automatically from the underside. |
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- Ideal for ultra-high precision simultaneous 3-axis machining
- Ultra-High Precision:
Positioning Accuracy: +/-0.000039" / full stroke
Repeatability: +/-0.00002"
- Large diameter twin ballscrews assure the highest level of accuracy
- Solid Boxways with 5 year warranty
- Rigid Meehanite Cast Iron Construction
- Powerful 4-Step Geared Spindle delivers high torque and high-speed for maximum machining flexibility
- Intelligent Advance Control System, Ballscrew Cooling and high-pressure through-spindle coolant standard
- Sliding overhead door allows for easy workpiece loading/unloading |
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IPTE 's depaneling systems offer a unique combination of cutting tools, material handling and tooling to cut high technology panelized printed circuit board assemblies. They can be utilized in all kinds of production environments and can be seamlessly integrated, for example, in in-line manufacturing environments with automated ingoing and outgoing feeder units, and also be used in stand-alone configuration for manually supplied loading and unloading of boards.
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Microfor FP1
Designed for flexible and batch production, the
FP1 is a one spindle machine available with
the EDM technology or a high speed drilling spindle.
Main topics:
For batch flexible production
Cylindrical and shaped holes from Ø 0.050 to 1,8 mm
Command based on industrial PC
Specific technology of micro EDM
Rotation of the electrode while machining to optimise quality and drilling speed
Machining with tungsten-carbide, brass or copper electrodes
Central cooling with tube electrodes
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Spaciale machine tool of foratuta, to transfer, multiple mandrels.
Special machine for the perforation of the flange of the sluice valves. |
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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For the V603M, V613M and V630M drilling system the positioning of a profile is carried out by a machine integrated feeder rolls positioning system.
Both, the V603M as well as the V630M, are executed with one vertical and two horizontal servo-controlled drilling units. Therefore profiles can be drilled simultaneously in both flanges and in the web. With the rotating drilling unit of the V613M profiles can be drilled vertically as well as horizontally. This system can operate independently for long periods due to the automatic tool changers.
Combine with other systems
The drilling systems can be combined with a horizontal bandsawing machine, a hydraulic numbering machine and/or a beam coping system. For further automation of the pre-fabrication a Voortman shot blaster can be added to the production line. Therefore one operator can centrally control all these machines for drilling, sawing and shot blasting.
Software
Each drilling system is provided with a computer control, which can be integrated in the company’s network, so that DSTV- and DSTV+-data can be directly downloaded, from system files within the company database, to the drilling system. Also software to compose production batches will be installed. |
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CNC PRO is a small machining center concentrating to drilling and tapping work.
Its size is 750mm(W) x 1,150mm(L) and can be installed in a narrow space.
Features:
- Permits close lay-out without any side space between machines.
- Realize 0.4 sec. tool to tool and 0.9 sec. chip to chip time.
- No pnewmatic or hydraulic power is required for driving the machine.
- Operational pannel system is easily attached or removed |
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HYDRAULIC PUNCHING MACHINE PK 30 COMPLETE WITH PROGRAMMABLE MOTORIZED LENGTH STOPS.
Working with programmable continuous cycle or single cycle as preferred. Adjustable stroke and lockings on “Brushless” motors of the reference squares. Punch pause time adjustment on continuous cycle.
Once the machine has been programmed and set in automatic mode, the operator keeps the sheet of metal resting against the two motor-operated length stops and gives the start command using the pedal or push-button. The machine then punches automatically, moving the length stops until the end of the punching cycle is reached. The machine has a semiautomatic cycle and a manual cycle, in which the axes are moved be pressing the buttons. |
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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DATRON M35
Versatility
The innovative construction of the newly developed CNC machining system M35 and efficient accessories are the basis for the specially high versatility in precise milling and drilling applications.
The CNC machine offers a working area of 1020 x 700 mm and can be configured with a high-frequency spindle with a rotational speed of up to 60,000 rpm.
The machining table has been cast with solid concrete polymer. The vertical clamping surface at the front for machining particularly high parts is a special feature of the M35 machine. A continuous table surface is option-
ally available. The machining system can be upgraded for using the DATRON module clamping techniques.
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The Vertical Line series machines with automated job feeding feature and special high speed electro spindles are quite suitable for mass production jobs. With modular tooling concept these machines are capable of performing variety of operations in one setup like, Turning, Milling, Drilling & Tapping and even Grinding. Vertical Line easily replaces horizontal single spindle machines with automation of gantry loaders or robots because of its simplicity and compactness.
The concept of moving the inverted vertical spindle head in all axes and keeping the front space of base open for customization of tooling requirement makes this machine series unique. Vertical Line series machines are having a single piece rigid construction base which supports all moving and stationery components
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| This line is the latest generation of Ficep drilling lines to process beams and profiles in an extremely quick, flexible and competitive way. The ORIENT 12 line, for the steel construction industry, has been optimized both in the overall performances and in the product design. The machine is equipped with one drill head (with relevant tool changer) that, thanks to a reduction gear, can be oriented in three positions at high speed reducing dead times in the cycle. The powerful spindle allows quick drilling operations using all kind of drills. |
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Type MAGFORCE
Dimensions (HxLxW) 279/292/162mm
Motor 1200W
Drill type Weldon 19,05mm
Magnetic dead lift 2677PSI
Max drill pressure 1100PSI
Magnet base dimensions 100x165mm
Slugger cutters max Ø 35mm
Drilling depth max 50mm
Weight 12 kgs |
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Rapimill 700 HS ControlFanuc Oi-MB
high-quality components
linear guideways ensure long service life and maximum precision
one-piece heavy-duty machine frame
side doors for easy cleaning access
detachable chip collection trays |
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| The C series is based on the slant- bed machines of sizes N 30, N 40 and N 50. The basic assemblies and components such as the bed, lathe spindle and driving units as well as the tailstock or counter spindle are identical with those from the lathe series. Single- and multi-slide concepts are available as parts of a modular design system. |
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HD Multispindle high speed drilling unit for structural sections processing
HD range: HD 600, HD 615, HD 900, HD 915 HD 1200, HD 1215
Drilling-sawing lines, key of a structural steel workshop
HD is a numerically controlled drilling unit, with a rigid framework, designed for fast working of all types of profiles, flat bars, angle sections, rectangular tubes, etc. up to 1200 x 600 mm.
Machine design (drilling spindles in frame centerline with guides eliminating all deflection during machining) makes a perfectly stable and exceptionally long lasting machine.
This stability suppresses any vibration that may appear on a traditional drilling machine. Moreover, combined with high drilling power and speed, it enables the use of almost any type of drilling, like carbide insert drills for higher productivity.
The HD may be combined with a sawing process (BEHRINGER band sawing machine), in line or in parallel, with infeed and exit loading systems or lifts.
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M 320 / M 500 / M 630:
Modular construction system consisting of deep hole drilling units and machine beds for diameters up to max. 260 mm and drilling depths up to 2000 mm. |
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Microfor HP4
The HP4 basis, designed for high volume production,
is available with the EDM technology or high speed
drilling spindles, depending on your request.
Main topics:
For high volume production
Command based on industrial PC
Specific technology of micro EDM with 4 independent SARIX generators
Rotation of the electrode while machining to optimise hole geometry, quality and drilling speed
Control device to automatically adjust the process parameters
Machining with tungsten-carbide, brass or copper electrodes
Central cooling with tube electrodes
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