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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
Other machining operations can be performed with the Leonard system, like Boring, Milling or Drilling operations. The different working units can be Combined on a column with rotating base ("B" Axis) or on different Pallets to be manually or automatically installed in the carriage.
The Leonard lathe can be supplied with different type of Steady rests according to the work piece and the required machining.On demand different accessories are available like the work piece probe, the tool probe and the Automatic tool changer.
Safop has developed some special system for the measuring of high sophisticated work pieces like the turbine rotors. The Run Out Measurement System and Blade Measurement System are used with success by the main producers of this type of work pieces.
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Drilling
Machining with coolant supply through the tool, regardless if the tool is in radial, axial or in an inclined position. Accuracy-killing changes between various machines is avoided.
Thanks to very high feed forces and high power also at low speed drills with large diameter can be used with optimum performance. A single look into the speed-power-diagram or the speed-torque-diagram shows the difference...
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WhizCut offers a complete range of toolholders and indexable carbide inserts specially developed for swiss automatic lathes.
The WhizFix toolholder system for external turning uses a bent pin and a nut to index the insert. Indexing an insert is easy, accurate and quick. You can index or change the insert while the toolholder is in the machine even if there only is access from the back side of the toolholder
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WhizCut provides an efficient solution to the problem of limited space when indexing inserts in a modern cnc Swiss Type Automatic lathe. Almost all types of external applications can be performed using two toolholders, one for axial turning and one mainly for radial turning (parting off etc.). The WhizCut system enables each toolholder to clamp up to 40 different kinds of inserts for various applications.
The WhizFix toolholder system uses a pin and a nut to make it possible to index or change the insert from the opposite side of the toolholder. The inserts can be indexed within 15 seconds even without access to the insert, making it the most effective system on the market today for cnc automatic lathes.
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Posimatic™ - Swiss Automatic
Stellram has a range of tools for use on Swiss Auto type lathes with small cross section shanks from 0.375" (10mm) square to 0.750" (20mm) square. Grades and geometries are available to handle the specific feeds and speeds associated with these machines.
Some other features of this program are:
Nose radii starting at 0 for excellent surface finishes and sharp internal corners
New - 62 geometry and new PVD technology
Equal shank and tool tip dimensions on all toolholders for programming ease
Boring bars with standard coolant holes to aid in chip evacuation
Part-off inserts from 1.6mm/0.063" to 3.0mm/.118" widths
Integral shank cutoff and grooving holders for maximum rigidity
Back turning holders and inserts for turning behind a shoulder eliminates additional operations
Tungsten Carbide reinforced boring bars to eliminate chattering
New ultra-mini boring, grooving and threading tools for holes as small as 0.110"
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Renishaw probe systems provide an innovative solution to improve the efficiency of your machine tools.
Tool setting can measure the size of tools before cutting starts, and to check for tool damage or breakage during the machining operation.
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