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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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The Vertical Line series machines with automated job feeding feature and special high speed electro spindles are quite suitable for mass production jobs. With modular tooling concept these machines are capable of performing variety of operations in one setup like, Turning, Milling, Drilling & Tapping and even Grinding. Vertical Line easily replaces horizontal single spindle machines with automation of gantry loaders or robots because of its simplicity and compactness.
The concept of moving the inverted vertical spindle head in all axes and keeping the front space of base open for customization of tooling requirement makes this machine series unique. Vertical Line series machines are having a single piece rigid construction base which supports all moving and stationery components
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| The C series is based on the slant- bed machines of sizes N 30, N 40 and N 50. The basic assemblies and components such as the bed, lathe spindle and driving units as well as the tailstock or counter spindle are identical with those from the lathe series. Single- and multi-slide concepts are available as parts of a modular design system. |
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The universal machining centre MAKAmove of gantry-type design with
3 and 4-axis technology allows precision machining of workpieces
with a max. length of 6,000 mm of wood, plastics and composite material.
This series of best suited for manufacturers of interior fittings as well as
for suppliers for furniture industry, manufacturers of kitchen panels,
stairs, doors, windows and plastic panels for technical applications.
Manufacturers profit from the MAKA state-of-the-art technology,
the Siemens controller technology and a top price-performance ratio.
Field-proven mechanical and electroniccomponents together with high acceleration speeds and machine precision stand for reliability and durability. |
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The "W" Series Vertical Lathe, primarily dedicated to the machining of light alloy aluminum wheels for the automobile industry, has been IMT Intermato's best selling machine for the past 20 years.
The most popular model, W20-T4, a four-axes machine with pallet loading system, has been produced hundreds of times over and it represents IMT's leading force, bringing along models 22, 24 and 32-all of which now form a large range of vertical lathes capable of meeting almost all existing market demands. The continuous implementation of the already sophisticated projection system has allowed IMT to fine tune and improve the
already high quality of its machines-consequently guaranteeing benefits that reflect in their safety, ergonomics and operation. |
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NC-Controlled Precision Electric Discharge Machine with high machining speed
stringent and precise linear guides, preloaded ball screws and DC drives on all axes ensure maximum machining accuracy
space-saving C-frame design
U axis and V axis for machining of tapered parts
large database stores machine parameters for machining of a wide variety of materials including copper, steel, aluminum and carbide, to simplify your work
parameters can be recalled and modified during eroding
CNC control allows preparation of next task during the current eroding operation |
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Our larger range of machines ideal for cooling hole production in blades, vanes and shrouds. Machine axis configurations ranging from a single axis to six axes using high frequency, low inertia brushless D.C motors and optical encoder feedback devices.
- Fabricated steel machine base and column
- Integral generator and control system cubicles
- Windows based operator interface
- T.P.M. software
- Signature analysis
- Remote Process Monitoring (DAX)
Control System
- Digital servo technology for both machine and EDM axes giving repeatable performance and response
- Standard part programming language using familiar M & G codes
- Windows based operator interface
- Large Hard Disk capacity for storage of part programs
- Generator programming integrated into CNC operator interface for single point of entry programming
- Distributed I/O system using INTERBUS technology vastly reduces machine wiring, greatly simplifies machine maintenance, and improving reliability
- IEC1131 compatible PLC programming of machine and automation using ladder statement-list and 3 other available languages. PLC may be programmed and monitored on line via external PC connected via a standard serial link and using a Windows compatible "front-end"
- Servo tuning software to maintain optimum axis performance of the EDM head
- EDM Servo parameters may be automatically updated relative to specific tooling of part programs
- Servo tuning software with graphical display available |
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MACHINE UNIT FEATURE :
- CAD design and high precision structure.
- FC-30 casting made from Furan No-Bake Molding system.
- Base, Saddle, Column and Spindle are with synchronous boring to keep the highest precision.
- GRUNDFOS horizontal pump made in Denmark.
- Movement surface with TURCITE.
- X and Y axes are constructed with V-Shape and Fiast sideways.
- High precision and strength Quill assures excellwnt eroding.
- Hardness heat treatment and high precision frinding worktable assure structure precision and life.
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Benefit Highlights
Efficient Post-Processor and Machine Model Development
The machine tool and controller data for both Virtual Machine and CAM-POST are stored and managed in the same database. This eliminates the error-prone and time-consuming alternative of entering the same data twice when using a non-integrated solution.
Cost-Effective NC Tape Proofing
Virtual Machine detects and corrects collisions between machine components, in real-time, during post-processing. As a result, Virtual Machine reduces scrap materials and minimizes tool replacements while increasing machine utilization and improving part quality.
Leverage Existing Technology
Virtual Machine works with existing NC post-processors generated by NC manufacturing experts utilizing CAM-POST. Subsequently, existing post-processors can be tested for errors and updated automatically within a single user interface.
Shortened Learning Curve for CAM-POST Users
Virtual Machine is integrated within the CAM-POST user interface; thereby, eliminating the need to learn two different products or applications. In addition, there is no need to learn a new CAD system, simply import the machine model geometry from any current CAD solution.
Machine Tool Motion Inspection
Virtual Machine may be synchronized with CAM-POST's interface at any collision or over-travel error; thereby, allowing the NC programmer to graphically examine the part program and tape output precisely where the problem occurred. With this powerful tool, errors that could have damaged the part, tool and fixture can be eliminated. |
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STRONG POINTS
Ease of use: complete setup of units at a touch of the touch screen PC
Quick setup and automatic positioning of units: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Optimized cutting process: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Connection with LAN (Local Area Network) and WAN (Wide Area Network)
Self-diagnostics with built-in graphics
User info, maintenance data and functional diagrams viewable on PC
Option of installing SPC (Statistical Process Control) and messenger (email/SMS) systems in case of machine alarm, as well as remote servicing with web cam. |
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STRONG POINTS
Ease of use: complete setup of units at a touch of the touch screen PC
Quick setup and automatic positioning of units: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Optimized cutting process: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Connection with LAN (Local Area Network) and WAN (Wide Area Network)
Self-diagnostics with built-in graphics
User info, maintenance data and functional diagrams viewable on PC
Option of installing SPC (Statistical Process Control) and messenger (email/SMS) systems in case of machine alarm, as well as remote servicing with web cam. |
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Owing to the acquisition around mid July 2007 of the company Namco SA in Caslano (Switzerland), Mikron Machining Technology widens its transfer systems portfolio.
Namco products are divided in two types of systems:
NAD extremely flexible and NAM extremely productive (up to 120 parts/min).
The main features of Namco products are:
• Preprocessing directly on the wire or on the bar before cutting, including
turning
• Complete processing of the work piece, such as drilling, threading,
milling, turning or broaching
• The extraordinary performance accuracy, typical of Mikron products
• The full CNC technology with the MTX control of Bosch Rexroth
• The high flexibility owing to the rapid clamping replacement, and the
possibility to produce various parts from one single wire and to unload
the finished parts in an automatic sorting basket
• The high productivity with a maximum of 18 CNC machining units working
at the same time and the double-wire feeding
• The use of an electronical probe for extremely accurate pieces allows to
measure the position of the premachined part and the following
automatic correction of the working unit.
With the Namco transfer systems, Mikron completes its application range with productive solutions in the field of locks, gas, watches, glasses, medical devices and the automotive industry.
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