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For the V603M, V613M and V630M drilling system the positioning of a profile is carried out by a machine integrated feeder rolls positioning system.
Both, the V603M as well as the V630M, are executed with one vertical and two horizontal servo-controlled drilling units. Therefore profiles can be drilled simultaneously in both flanges and in the web. With the rotating drilling unit of the V613M profiles can be drilled vertically as well as horizontally. This system can operate independently for long periods due to the automatic tool changers.
Combine with other systems
The drilling systems can be combined with a horizontal bandsawing machine, a hydraulic numbering machine and/or a beam coping system. For further automation of the pre-fabrication a Voortman shot blaster can be added to the production line. Therefore one operator can centrally control all these machines for drilling, sawing and shot blasting.
Software
Each drilling system is provided with a computer control, which can be integrated in the company’s network, so that DSTV- and DSTV+-data can be directly downloaded, from system files within the company database, to the drilling system. Also software to compose production batches will be installed.
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CNC PRO is a small machining center concentrating to drilling and tapping work.
Its size is 750mm(W) x 1,150mm(L) and can be installed in a narrow space.
Features:
- Permits close lay-out without any side space between machines.
- Realize 0.4 sec. tool to tool and 0.9 sec. chip to chip time.
- No pnewmatic or hydraulic power is required for driving the machine.
- Operational pannel system is easily attached or removed
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Laser precision drilling in XXL
The LASERTEC 130 PowerDrill sets innovative standards for drilling of large turbine components. Large, annular components for combustion chambers and after-burners, or even turbine vanes for industrial gas turbines can be machined fast and efficiently. The two highly dynamic torque motors in the component rotary axis and in the laser head ensure short machining times with precision. Trepanning is possible with high cutting speeds due to the excellent machine dynamics. A new programming system for combustion chambers and similar components delivers fast and easy generation of complex machining programs. A new collision prevention system offers maximum protection during the setup of programs with the regidity required for a high speed manufacturing process.
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HYDRAULIC PUNCHING MACHINE PK 30 COMPLETE WITH PROGRAMMABLE MOTORIZED LENGTH STOPS.
Working with programmable continuous cycle or single cycle as preferred. Adjustable stroke and lockings on “Brushless” motors of the reference squares. Punch pause time adjustment on continuous cycle.
Once the machine has been programmed and set in automatic mode, the operator keeps the sheet of metal resting against the two motor-operated length stops and gives the start command using the pedal or push-button. The machine then punches automatically, moving the length stops until the end of the punching cycle is reached. The machine has a semiautomatic cycle and a manual cycle, in which the axes are moved be pressing the buttons.
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General overview:
The objective of this machine was to develop a flexible standard cell that applied the productivity of multiple spindle tapping to more than one style part and could also adapt to tap additional parts at a later date. The parts are steel, automotive stampings required in fluctuating, on-demand high volumes. Three completely different style stampings are tapped in the cell. Based on the demand for any particular part, the machine is changed over by exchanging work holding fixtures and cutting tools within the multiple spindle pattern. CNC rigid tap cycles are automatically set to tap the required thread pitch of a particular part thru a fixture identification system. Changeover time is one minute for re-setting the machine to process one of the 3 different parts.
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"On-the-fly" laser drilling system for tablets or capsules. Integrated vision systems provides 100% process validation. Flexible systems allows for a large range of tablet dimensions to be drilled with little to no changeover between sizes.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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HD Multispindle high speed drilling unit for structural sections processing
HD range: HD 600, HD 615, HD 900, HD 915 HD 1200, HD 1215
Drilling-sawing lines, key of a structural steel workshop
HD is a numerically controlled drilling unit, with a rigid framework, designed for fast working of all types of profiles, flat bars, angle sections, rectangular tubes, etc. up to 1200 x 600 mm.
Machine design (drilling spindles in frame centerline with guides eliminating all deflection during machining) makes a perfectly stable and exceptionally long lasting machine.
This stability suppresses any vibration that may appear on a traditional drilling machine. Moreover, combined with high drilling power and speed, it enables the use of almost any type of drilling, like carbide insert drills for higher productivity.
The HD may be combined with a sawing process (BEHRINGER band sawing machine), in line or in parallel, with infeed and exit loading systems or lifts.
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M 320 / M 500 / M 630:
Modular construction system consisting of deep hole drilling units and machine beds for diameters up to max. 260 mm and drilling depths up to 2000 mm.
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Application Materials
Steel Aluminum Diamond Ceramics Copper PCB Laminates Plastics Many others
Advantages
Excellent Process Control
No Tool Wear
Increased Throughput
Sub-micron Drilling
Fast and Repeatable Production
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General description
Application: Drilling vapor tap holes in nylon aerosol spray valves.
Features: Designed for high-speed precision on-the-fly drilling, this system is built around a 75 watt CO2 laser. It was integrated into the customer's existing production line and drills the valves at the rate of 40,000 per hour.
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he PICOMAX® 54 is the optimum substitute for a tool milling machine.
It modernises conventional machinery by the use of practice-oriented CNC control.
PICOMAX® 54 Top-flexibility
The compact milling and drilling machine combines manual operation and automatic operation controlled by CNC. It's posible to work with this machine conventionally as well as two axis CNC.
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The automatic plate systems are suitable to process heavy steel plates with a thickness up to 40 mm.
The CNC controlled plate processing machines are able to punch, drill, tap, centre point, deburr and mark heavy steel plates automatically.
V250 Plate punching system
The V250 plate punching system is consists of a hydraulic triple punching machine and a X-Y table with hydraulic material clamping. A drilling unit, an automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the drilling unit, steel plates can be provided with holes, which cannot be punched, due to the material thickness restrictions.
V200 Plate drilling system
The V200 plate drilling system consists of a CNC-controlled vertical drilling unit and a X-Y table. With the V200, steel plates, pre-cut to a certain dimension, are automatically provided with holes and screw taps. The X-Y table has a double hydraulic material clamping system. Automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the deburring unit the drilled holes will be deburred automatically from the underside.
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Winbros’ Delta Laser machine has been designed to accommodate large components up to 1.9m in diameter, 500mm in height and up to 500Kg in weight. The Delta system can be configured to allow fitting of the most suitable Laser for the application, the four laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* Drilling of combustors, and large components
* Heidenhain control system and PC process controller
* Breakthrough detection system
* Contact probing
* Laser scanning / mapping
* Capacitive height sensing
* Quick change nozzle system
* Crash protection system
* Advanced programming interface (LFE)
* 3D Cutting of various components
* Percussion drilling
* Trepanning
* Drilling on the fly
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The Drill Matic is a complete line of machines used for the drilling operations on paper rolls. With the Safop's drilling machine it is possible to perform multiple drilling operations and thus reduce the machining time. According to the required technology it is possible to perform multiple drills on stainless steel, steel or bronze rolls. When required only the drilling of rubber or polyurethane covers is perform.
These operations may require the use of Coolant system. These machines are equipped with a bed supporting the work piece and a separate bed for the carriage unit.
The headstock unit is an indexing unit which allows the angular indexing of the roll in order to obtain high accurate Drilling schemas. It is equipped with a positioning brake. The roll is supported between Steady rests and the drive of the rolls is guaranteed thanks to special Cardan joints.
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DD4060 - Semi Automatic Water Slot Machine With Two Drills
* For drilling the water drain slots on the PVC profiles.
* Operational safety cover.
* The selection of motor is done by the selector switches.
* Number of motors: 2.
* Profile tightening operation controlled with hand command valve mounted on the body.
* Available pneumatic tightening system.
* The milling heads can be freely adjusted by angle, depth and height.
* Opens water slots on two sides at once -by using a single button.
* With adjustable feet- the machine is easy to setup on the floor.
* Operation time: 10 seconds.
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Winbros’ GL-1 machine has been designed to accommodate the drilling of large combustors and similar type components. The GL1-A can be configured to allow fitting of the most suitable Laser for the application, the four laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* 5 axis system
* Fanuc control system
* PC process controller
* Trunnion system
* Percussion drilling
* Drilling on the fly
* Trepanning
* Laser scanning / mapping
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ND-T Series
A Twin Drilling Machine of a new trend created by Hitachi
Hole drilling accuracy of ±0.008mm (on the Hitachi-specific conditions) achieved
ND-Q Series
350,000 min-1 Spindles (exclusively for φ2mm shank drills)
Suitable for precision fine diameter of φ50-100µm
Significant improvement of Productivity by Hovering drill
ND-S Series
One CNC capable of simultaneous drilling different-design PWBs. Capable of High accuracy drilling to the pattern by Vision system
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LASER DRILLING makes it possible to machine both very small and precise holes in a variety of shapes and orientations in a wide variety of materials, including difficult-to-machine aerospace alloys. These holes can be tapered or shaped to enhance the amount and direction of air or liquid flowing through them. The drilling of holes in aerospace/turbine engine parts generally serves to enhance the cooling characteristics of the part. These holes can be drilled at extreme angles to the surface. Hundreds or thousands of cooling holes can be drilled in one part with a single set up in cylindrical or unusually shaped parts. A high power pulsed Nd:YAG laser is normally used, although a CO2 laser can be used with non-metallic parts. Processing is accomplished through either percussion drilling or trepanning. In the laser drilling process, high power density is accomplished by using a high power laser and a focused spot size of 0.05 mm (0.002") to 0.75 mm (0.030").
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STANDARD EQUIPMENT
Coolant unit - Illuminating attachment (except SRD 350) - Cubic table (except SRD 350) - Spindle nose MT4 (except SRD 350 CM3) - Quill powerfeed (except SRD 350) - Base for SRD 350 only
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The "W" Series Vertical Lathe, primarily dedicated to the machining of light alloy aluminum wheels for the automobile industry, has been IMT Intermato's best selling machine for the past 20 years.
The most popular model, W20-T4, a four-axes machine with pallet loading system, has been produced hundreds of times over and it represents IMT's leading force, bringing along models 22, 24 and 32-all of which now form a large range of vertical lathes capable of meeting almost all existing market demands. The continuous implementation of the already sophisticated projection system has allowed IMT to fine tune and improve the
already high quality of its machines-consequently guaranteeing benefits that reflect in their safety, ergonomics and operation.
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Robust and structurally balanced, providing excellent rigidity and thermal and mechanical stability-all resulting in improved accuracy, finish and tool life. The compact GX 480 DT drill/tap center offers exceptional and unprecedented speeds and feeds for high productivity
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K1BL
High-speed hole EDM by Sodick for micro-holes of 0.08 mm diameter
The K1BL is an easy-to-use micro-hole EDM machine for hole diameters up to 0.08 mm.
Its strengths lie in the machining of steels, nonferrous metals, and other difficult materials. With a linear drive for the z axis, it operates with vibration-free precision and high dynamic response in the drilling of holes between 0.08 and 0.25 mm in diameter.
Highly responsive linear motors secure continuous and high precision drilling of very small holes down to the use of 80 micron electrodes. The machinining scope of K1BL, equipped with a Sodick linear motor on the main (Z axis) completes the range. In addition the high response of the linear motor increases the machining speed and reduces the electrode wear significantly.
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Machines:Standard andSpecial
Using the above products, Zagar is noted for the many special machines, designed, built and supplied to industry world wide. Using developed principles, Zagar has constructed many machines that are a cornerstone of the manufacturing industry.
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