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K1BL
High-speed hole EDM by Sodick for micro-holes of 0.08 mm diameter
The K1BL is an easy-to-use micro-hole EDM machine for hole diameters up to 0.08 mm.
Its strengths lie in the machining of steels, nonferrous metals, and other difficult materials. With a linear drive for the z axis, it operates with vibration-free precision and high dynamic response in the drilling of holes between 0.08 and 0.25 mm in diameter.
Highly responsive linear motors secure continuous and high precision drilling of very small holes down to the use of 80 micron electrodes. The machinining scope of K1BL, equipped with a Sodick linear motor on the main (Z axis) completes the range. In addition the high response of the linear motor increases the machining speed and reduces the electrode wear significantly.
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The Drill 11 is a production machine designed for the drilling of parts in hard materials such as hardened steel or carbide. Its drilling capability ranges from 0.3 to 3.0 mm diameter through a depth of 200 mm. Particularly simple and easy to use, the 3 axes (X, Y, Z) numerical control makes it possible to program a series of holes for fully automatic machining.
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* NEW 3D and Multi-Axis-µEDM CNC controller SX-CU offers new possibilities on the Micro-Machining with new dedicated SARIX Technologies of 3D Micro-Milling. Its combination with a continuous automatic wear compensation spindle and a "built in "Micro Wire-EDM electrode grinding device opens up new perspectives on the micro machining of ;
* 3D Micro Milling of complexes forms with radius corner down to 3 microns
* perfect fins walls and microstructures
* high precision of smaller, deeper and more precise perfect round holes
* high surface finishing of Micro Sinking cavities
* NEW SX-MMI, "On-board", easy and user friendly unlimited programming and editing software.
* NEW SX-µEDM-CAM SARIX Modul compatible to ESPRIT CAD-CAM software, integrates the new Micro-EDMing process "Multi-Axis-Multi-Step" for the machining down to 10 microns with Ra up to 0.05.
* High precision machining and accuracy up to ±1 micron.
* High performance Micro Fine Pulse Shape generator SX-MFPS for 3D Micro EDMing machining using tubes and solid electrodes from 5 microns to 3.0 mm.
* High Speed Micro EDM Drilling Technology with automatic breakthrough detection device.
* "High production capability concept" upto 8 axis for complex work pieces with X-Y-Z, back slide W-axis (Z2), C and A/B indexing axi
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Best-seller machine for drilling small holes
Drilling hardened hard materials to non-metal materials such as aluminum within seconds
Using Sodick’s original water-soluble dielectric fluid VITOL-KS developed for high-speed drilling, K1C drills holes with pipe electrodes Φ0.25 to 3.0 mmwithin a matter of seconds. The machine is capable of drilling a wide variety of materials from difficult-to-cut materials to aluminum and other non-metal materials (material: SKD11, thickness: 20 mm, electrode diameter: Φ0.8 mm, drilling time: 20 sec.).
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max. wotkplece size 28" x 14" x 10"
max. wotkplece weight 2.200 lb.
machine weigh 20.000 lb.
machine Hoot space 10" x 18"
SoctcK's Hybrid EDM combines The high speed of a Row voter jet with the high accuracy ot a Sodick wire EDM it can be used as a water jet ot wire EDM only. The Hybrid rs best used combing the speed ot the waterjet tor the toughing pass and the accutacy and suit ace obtained with the EDM finishing passes. Unlike EDM. a water jet can cut non conductive materials making the Hybrid a very vetsatle machine.
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With UnoSet up to 10 Kg (22lbs), with PalletSet W up to 30 Kg (66lbs), with FrameSet up to 100 Kg (220lbs). The product family of the WEDM Tooling System fulfils all the WEDM requirements. Workpieces are preset off-line, while the machine is producing.
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The F-Tool WEDM tooling line features through the simple concept for the professional at the everyday life.
- The F-Tool WEDM tooling assortment is developed by well-known engineers and made of corrosion-resistant, high-quality steel. The system fulfils highest quality claims.
- The basic ruler provide a stable stopper and a clamping beam for large parts and many practical F-Tool clamping elements.
- The system is stable, can be cleaned well and is assembled directly on the basis zero tables of the machines.
- The F-Tool clamping elements can be pushed free in position under the clamping groove after the insertion, before they are clamped on the stopper with the clamping screws.
- The F-Tool clamping elements can be charged with the work piece outside the machine and later be assembled in the machine, system oriented in reference position.
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Fixturing System 4000
for Wire EDM
The Fixturing System 4000 is designed for fast and high precision clamping of workpieces in Wire EDMs. The workpieces can be clamped directly in the beams (Basic Set) or via pallets with fixed workpiece holders to a clamper on the EDM table (Pallet System).
The Fixturing System 4000 fits on all Wire EDMs. All components are made of highest quality stainless steel.
rost-resistand
consistent accuracy
Vacuum hardened function surfaces
compatible with the Fixturing System 5000 and Palletizing System 8000.
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F-Tool PIN center chuck
The PIN center chuck is a compact reference system and is able for the collet of electrodes and work pieces. It‘s also the base of the F-Tool PIN ZeroPoint centering system. The centering, respective the positioning happens in two steps. The first step is the pre-centering with the PIN centering bolt. The precise centering is done, if the cone of the spigot is intervening on the flexible centering plate, and the piece is drawn to the clamping area. With the intervention of the PIN index 8 mm into the cross slot, the angle coat is defined.
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E.D.M magnetic Chucks
WALKER BRAILLON MAGNETICS chuck's range offers efficient and State-of-Art solutions for every E.D.M applications.
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MacroJunior – small, but big enough for most electrodes
A reference system tailored for modern EDM technology with automatic electrode changing and unmanned production.
The patented and compact MacroJunior system is intended mainly for small electrodes. Unlike other Macro systems, in MacroJunior the chuck, not the electrode holder, has positioning tongues. A design which means that the electrode holders can be supplied at a very attractive price.
The design with three reference points in the X-, Y- and Z-directions means that, despite any tolerance variations in the holder, the coupling repeats very accurately when it is locked with its screw connection.
Tests and calculations done by independent researchers and institutes have established that MacroJunior, despite its small size, offers greater torsional rigidity than other significantly larger and costlier systems on the market.
- More compact than any other system
- Inexpensive electrode holders for good economy
- Movable drawbar eliminates bending forces
Facts
- Repetition accuracy: 0.002 mm
- Recommended tightening torque, manual chucks: 4 Nm.
- Permitted torque for 25 mm holder: 10 Nm
- Permitted torque for 30 mm holder: 25 Nm
- Maximum flushing pressure: 15 bar*
- Clamping force: 5 000 N
*Manual chucks with axial locking screw: 1 bar.
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Elements for EDM machines
Applications
For the filtration of dielectric medium in wire erosion and sink erosion machines.
Advantages
Long service life
OEM quality
Recommended by machine producers
References
Agie, Charmilles, Novotec, Intech, Fanuc, Ingersoll-Hansen
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EUROFILTRAZIONE is a leading company in the production of filter elements for industrial applications, and produces a complete range of filter cartridges for EDM machines, of both edge and plunge type. The use of filtering materials specifically conceived for this purpose, ensures the best possible results. EUROFILTRAZIONE filter cartridges are in fact top of the range both in relation to national and foreign production output. The winning features of these cartridges being a high filtering capacity with low charge loss, and considerable storage capacity in even the most severe operating conditions, thereby ensuring the long working life of the product. Thanks to these features, and highly competitive price levels, it possible to greatly reduce filtering and electro-erosion costs without in any way jeopardizing performance levels. EUROFILTRAZIONE is therefore a truly top-level manufacturer, capable of meeting customer requirements both with a range of standard products as well as with special products, suitable to face specific challenges.
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High impurity removal rate, excellent dirt-holding capability and longer life extension of the filters are obtained by special filter paper and paper folding.
High impurity removal rate, excellent dirt-holding capability and longer life extension of the filters are
obtained by special filter paper and paper folding.
MTL filters have the following features:
- Filtering ratings: between 3-5 µm.
- Longer life extension.
- Excellent filtration of deionization.
- Great filtration area and filtration efficiency with special origami techniques and methods.
- Stable and durable quality of every filter is assured by strict manufacturing technics and quality
check.
- All sizes and specifications are available to meet customers' different requirements for all types of
machine tools.
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The world's most widely used
electrode holder system is still the Mini system. The extensive product program ensures rapid and exact mounting of the electrode holders in hydraulic quick-change chucks.
The Mini system is a "Reverse Reference System", in which the chuck adapts itself to the electrode holder, which is why all electrode holders must be exactly alike – in diameter, roundness, straightness and hardness – to meet the accuracy requirements.
This high change accuracy is achieved thanks to the two annular chambers of the hydraulic system, which expand uniformly and provide symmetrical locking against the fixed Z reference with angular location.
Facts
- Repetition accuracy: 0.002 mm
- Max flushing pressure: 75 bar
- Clamping force: 4 000 N
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