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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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TURNMILL is a range of specialised milling lathes for large crankshafts, motor rotors, turbine rotors, rolls, etc. It is the ideal for machining any rolling part which need to be milled, drilled, and/or tapped.
Fitted with a drilling-turning- tapping unit and a shear to carry out large rough lathe machining runs.
> Turning-drilling-milling unit.
The turning-drilling-milling unit with temperature stabilisation, using it B axis enables all machining operations to be carried out at any angle with respect to the work piece.
The angular head is designed for turning, drilling and milling operations. On turning operations, the tool support is positioned and blocked hydraulically. In addition, axis B can be positioned each 1º. The angular head offers the option of incorporating measurement systems which permit the use of the TURNMILL as a measuring machine
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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Drilling
Machining with coolant supply through the tool, regardless if the tool is in radial, axial or in an inclined position. Accuracy-killing changes between various machines is avoided.
Thanks to very high feed forces and high power also at low speed drills with large diameter can be used with optimum performance. A single look into the speed-power-diagram or the speed-torque-diagram shows the difference...
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TOP GAUGE AF
Anti Crash Gauging Finger wuth Quick Release and Restoring functions
Features:
The TOP GAUGE AF finger with break away anti crash systems, patented by Balance Systems, satisfies every
possible application and requirement pertaining to BS systems gauges.
The TOP GAUGE AF can also be
applied to the systems manufactured by other suppliers, either new or already operative.
The release and quick restoring system
characteristics of the TOP GAUGE AF, allow the operator to restore the finger without employing any tool and
ensure sub-micrometric repeatability
Advantages:
> No machine down time due to the breaking of gauge’s components in case of accidental crash
> No down time for gauge finger restore
> Eliminates all expenses related to gauging heads, fingers and pins spare parts
> No compromise on the accuracy
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Features:
» Handling of two LVDT transducers, for continuous and interrupted surfaces gauging.
» Compact size.
» Bench and built-in versions.
» Application customisation by the user through the set-up of:
- Gauging formulas;
- Arms ratio for self-learning;
- Metric or British measurement units.
» Analogue indicator for the continuous measurement
display, with x1 and x10 automatic scale change.
» Digital I/O, SINK or SOURCE type, for the connection to CNC/PLC.
» The operator's panel provided with sensitive waterproof sandwich keyboard allows:
- Setting the three gauging thresholds for the output contact;
- Setting the delay of cycle start input contact and zero quota output contact;
- Setting the zero correction value (offset);
- Selection of the reading of individual transducers for the mechanical manual zeroing;
- Measure electronic, manual and automatic zeroing.
» Memory and LEDs test performed at start-up.
Advantages:
» Accurate.
» Simply to configure and to programme.
» Can be integrated in any architecture both in a new machine or in an already operating machine.
» Comfortable to use.
» Tough and reliable.
» Affordable.
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Features:
Resolution: 0.1 µm
Linearity: +/- 1 µm (Diameter)
Linearity: +/- 0.5 µm (Position)
Standard gauge fingers for measure of diameters from 5 mm to 90 mm.
Watertight.
Measure of smooth or interrupted surfaces.
Gauge slides driven by air or oil.
Fine adjustment on slide.
Wearproof fulcrums.
Advantages:
Accurate.
Sturdy, suitable for installation on grinders.
Fits pre-, in-, and post-process applications.
Quick set-up and retooling.
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Features:
Overall dimension: 20x40x76 mm.
Measuring range: up to 12,5 mm
Repeatability: < 0,05 µm.
Connection to the electronics through cables long up to 30 m
Memory chip for process optimization.
Pneumatic recoil.
Quick manual retooling of the fingers.
Wide range of fixed or manually adjustable supports.
Fingers available with breakaway pin.
Advantages:
COMPATIBILITY
Fits all measurement applications related to:
- diameter
- position
on new or operating machines
No limits of installation due to the loss of the signal.
ACCURACY
Within the measuring range:
- sub micron, through automatic calibration on the master for every measure.
- micron, through automatic calibration on one master only for all measures.
PRODUCTIVITY
No manual retooling within the measuring range.
Quick manual retooling for adjustment to a new family of pieces.
Prevention from machine breakdown due to accidental impacts.
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SP 374
• to mount to a lathe or grinding machine
• for wet grinding operation with piping installed and special electrics
• for use with grinding belts or polishing wheels
• brushing, deburring, grinding, polishing, buffing, satin finishing
• for all lathe and grinding machines suitable
• pressure controlled grinding head
Technical Data:
Beltdimension: 2.500 x 150 mm
Spindle drive: 5,5 kW or 7,5 KW, 1.500 U/min
Cutting speed: 32 m/sec.
Contact wheel dimension:
dia 400 mm x max.150 mm wide
Belt guard with dust funnel for dry operation
Contact wheel: pressure controlled
by pneumatic cylinder
Contact wheel positioning by spindle
Weight: approx. 150 kg
Dimensions:
hight 1.900 mm x width 630 mm x long 900 mm
Voltage: Standard 400 V optional other voltage
Color: RAL 7032
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These belt grinding attachements can be mounted to any lathe or stone grinding machine. They are easy to operate and reliable in operation
Technische Daten:
Applications:
Surface improvements prior to plating, descaling, deburring, superfinishing, finishing for surface checking by ultrasonic, removing surface defects, decorative grinding and polishing, microfinish surface, satin finishing, chrome finishing, improving corrosion resistance, removing of coatings ...
Workpiece and parts:
Tubes, bars, pipe, profiles for furniture industry, decorative stainless, shop interior, engine components, axles, precision engine parts, paper tubes, fiber and kevlar tubes, golf shafts, stainless tube, heat element, door handle, peeled bar, hydraulic cylinder rod, telescopic cylinders, chrome bar, steel bar, boiler tube, rods ...
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SP 380
• to mount to a lathe or grinding machine
• for wet grinding operation with piping installed and special
electrics
• for use with grinding belts or
polishing wheels
• brushing, deburring, grinding,
polishing, buffing, satin finishing
• free belt grinding system installed
• for all lathe and grinding machines suitable
• fixed grinding head
• optional pressure controlled servo slides available
Technical Data:
Beltdimension: 3.500 x 150 mm
Spindle drive: 11 KW optional more , 1.500 U/min
Cutting speed: 32 m/sec.
Contact wheel dimension:
dia 400 mm x max.150 mm wide
Belt guard with dust funnel for dry operation
Weight: approx. 350 kg
Dimensions:
hight 1.900 mm x width 900 mm x long 750 mm
Voltage: Standard 400 V optional other voltage
Color: RAL 7032
motorized slide for large diameter adjustment
• manual positioning by push button or automatic by sensor drive
• additional pressure controlled quick lift system for the station
• grinding pressure adjustable
• slide movement 230 mm optional more
• slide dimension 700 mm long x 100 mm hight x 400 mm width
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APOLLO 13
DIAMETER OF APPLIABLE END-MILLS:
4-13 FOR 2 FLUTED AND 6-13 FOR 4 FLUTED END-MILLS
APPLIABLE SHAFT DIAMETER OF END-MILLS:
4-6-8-10-12
AXIAL ANGLES:
1 PRIMARY CUTTING ANGLE 6º
2 RELIEVE ANGLE 20º
3 END GASH 30º
Whetstone grinding wheel:
CBN 170 FOR HSS (DIA 170 FOR CARBIDE)
VOLTAGE:
+ -10% 220V AC 50/60HZ
ENGINE POWER:
100W - 7200 RPM
DIMENSIONS: 220x2220x200
WEIGHT: 4.8 KG
EQUIPMENT:
5 HOLDER TUBES
RING SUPPORT FOR 2 AND 4 FLUTED END-MILLS
ALLEN WRENCH 3 mm
ALLEN WRENCH 2.5 mm
BRUSH
CABLE CONNECTION
APOLLO 22
DIAMETER OF APPLIABLE END-MILLS:
12-22
APPLIABLE SHAFT DIAMETER OF END-MILLS:
12-16-20
AXIAL ANGLES:
1 PRIMARY CUTTING ANGLE 6º
2 RELIEVE ANGLE 20º
3 END GASH 35º
Whetstone grinding wheel:
CBN 270 FOR HSS (DIA 270 FOR CARBIDE)
VOLTAGE:
220V AC 50/60HZ + - 10%
ENGINE POWER:
300W - 6900 RPM
DIMENSIONS: 300x300x280
WEIGHT: 12 KG
EQUIPMENT:
3 HOLDER TUBES
RING SUPPORT FOR 2 AND 4 FLUTED END-MILLS
ALLEN WRENCH 3 mm
ALLEN WRENCH 2.5 mm
BRUSH
CABLE CONNECTION
1 Fast (only 2 minutes) in implementation.
2 No need any professional knowledge, anyone can use it.
3 Machine favorite of the head. You can reuse the end-mills.
4 Saving, increase profits, increase effectiveness of the production.
5 Saves time, money, material and end-mills.
(APL-13 edges up to 1500 pieces with the same grinding wheel)
(APL-22 edges up to 1300 pieces with the same grinding wheel)
6 Increase the life time of the end-mill (wearing nothing more than 0.2 mm)
7 You can reuse the end-mill 8 to 9 times.
8 10 times more precise than hand-sharpening
9 Applicable to 2 and 4 fluted end-mills of HSS and carbide.
10 Simple, compact, portable and secure.
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Quickly sharpen a wide range of end mills. Renew endmills up to 1" in diameter and 6" flute length. Easily sharpen long flute end mills. The easy-pull handle allows precise control of the air-bearing spindle. You can pull and rotate the spindle the full length of the end mill without the necessity of re-positioning your hand. Increase your production. A sharp end mill will allow maximum machining rates as well as generating less heat in the process. Fewer burrs will be created, reducing the time necessary for finishing processes.
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The Haro Slabline is a range of grinders capable of grinding very large tools as slab mills. Oversized tools both in dimension as in weight can be totally or partially grinded on this machine with accuracy that can exceed industry standards.
Featuring 1100 to 3200 mm longitudinal strokes, the Haro Slabline can manage 4 to 5 axis and is implementing the KAPP technology: a unique point of grinding is served by one wheel addressing all angles while only the work piece is moved across the grinding area.
Changing heavy tools is optimized by a special positioning system with sensitive fingers assisting the operator in piece manipulation.
The mechanical stability is ensured by the large and solid machine bed made of a narrow structure cast iron. The frame design eliminates vibrations and integrates a path for cooling liquids.
The Slabline is a unique and unsurpassed grinder in both accuracy and capability of processing oversized tools.
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Special big-sized gear couplings, equipped with fixed or telescopic intermediate shaft, called “mill spindles”.
These couplings can transmit very high torques with working angles reaching up to 2.5°. They are installed in the main drives (gearbox-rolls) of the mill stands for steel and other metals. Further information is contained in Maina catalogue 197/C.
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Spindle drive - conventional design
MSD 2 speed gearbox
The MSD two speed gearboxes are used in conventional design applications where the motor and the gearbox are mounted outside of the headstock.
According to this design, the spindle is driven by belts, silent chain, or gearing.
Rated output torque up to : 4400 Nm
Input speed up to : 8000 tr/mn
Reduction ratio : 1 to 4.9
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The JAURE spindle coupling are designed to fulfil the requirements of transmitting the maximum torque possible while operating at a specific angle of misalignment between driving and driven equipment.
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AP Series automatic polishers are designed for time saving purposes, when it is requested the preparation of a certain number of metallographic samples simultaneously or, where the large number of samples justifies the choice of an automatic machine.
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High Speed Cutting and Jig Grinding with very high precision in one machine
Simple programming of the machining cycles for jig grinding
Grinding technology fully integrated (contact measurement of the abrasive pin, dressing spindle, grinding oil, CO2 extinguishing system etc.)
High precision of machine due to combined use of linear motors and absolutely friction-free hydrostatic guides in all axes
Maximum feed rate and acceleration limited to achieve highest possible precision
Outstanding damping characteristics due to hydrostatic system oil film in all axes
Friction-free counterbalance in the Z-axis
Extremely rigid machine construction, 11 t weight
Three-point support, damping machine feet
Precise control of all temperatures in the machine, including the cooling water, the oil for the hydrostatics and the oil for the machining, cooling of motors and secondary magnetic elements, extra cooling housing for spindle
Cabin completely closed, includes noise reduction and large windows with security glass, loading with crane possible
Infrared touch probe for work piece set up and 3D measurement of the contour
Chip disposal via 2 spiral conveyors into chip box behind the machine
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AE TRANSDUCERS
Acoustic emission transducers
Features:
Standalone type for external mount on the case of the machine.
Cylindrical or ring type with no-contact collector for external mount on the rotating spindle.
Cylindrical type with no-contact collector for internal mount in the rotating spindle.
Advantages:
Optimize the grinding processes solving the following applications:
- Gap elimination
- Wheel crash and integrity control
- Dressing cycle control
- Wheel dressing with diamond-coated disc
- Machine zero determination
- Part position detection
- Overstock distribution
- Overstock completeness checking
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Using acoustic technology to detect subtle changes in the sounds produced during grinding, these systems produce extremely precise feed rate control when the wheel is touching the part or the dresser.
Acoustic systems are particularly useful for preventing collisions and detecting machine and tool abnormalities, chipped grinding wheels and dresser faults.
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HSM CARDBOARD SHREDDERS
Cardboard recycling for despatching and warehouse areas
HSM Profi Pack 400 and 425 are the ideal solution for all despatching and warehouse areas. They instantly convert bulky used cardboard containers of goods delivered into an all-purpose and first of all free packaging material.
> Cutting and perforation in one cycle meaning time-consuming pre-cutting of cardboard no longer required
> The hardened cutting rollers, made from a single piece of metal, are completely resistant to damage from paper clips and other soft metal items
> The special geometry of the cutting rollers guarantees even, optimum padding of the material
> Specially hardened perforating rollers and sturdy bearing plates guarantee reliable padding without bending, twisting or catching in the cutting unit - thus extending service life and saving subsequent costs
> The sturdy housing made of sheet steel has been specially designed for the rigours of use at the despatching area
> The practical measuring scale allows you to quickly measure the width of material you require
> A generously proportioned supporting table ensures comfortable and simple operation
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he Easypack Shredder™ box shredder trims surplus cardboard boxes of any size, and up to 15 mm total thickness, automatically without the need for pre-cutting. The ruggedly constructed machine is mounted on castors, for ease of positioning, and has an easily cleaned stainless steel finish. A powerful motor provides high speed cushion production.
* High volume output 6 cubic metres per hour
* Lattice structure makes strong, resilient pads
* Highly environmentally friendly
* Cost effective and efficient
* Fully recyclable
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Solid, high-quality pellets are an important precondition for reliable and meaningful XRF analysis. With the PP 40, RETSCH offers a pellet press which presses a wide range of materials such as slag, ores, minerals and cement to strong pellets with a smooth surface.
The PP 40 features an individual pressure force regulation in the range of 50 to 400 kN. Besides controlling the pressure force, it also determines build-up, maintenance and release of force during pressing. This reduces the inner tensions of the sample and ensures that even difficult materials are pressed perfectly.
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Advantages :
This patented design for the automatic mill and press brings new possibilities to the field of automatic pressed pellet sample preparation.
It still has the traditional advantages over manual preparation namely: improved repeatability, higher frequency, better working environment (less dust and noise), less risk of sample cross contamination, better work conditions for the laboratory staff (no need to carry, empty and clean heavy grinding vessels).
Technological innovations : higher grinding efficiency, shorter grinding times, higher fineness (100% < 20 microns), better cleaning of the bowl, complete boric acid sample encapsulation (resistance without the necessity of having a steel ring and a binding agent).
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Application : System to push waste in a crusher
Location : Environment Industry
Serapid standard product in use: Linklift 100
Thrust force (N): 20000
Speed (mm/s): 25
Stroke (mm): 3000
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LAND offers a system capable of monitoring the entire coal handling process including applications such as coal storage and transportation as well as the actual grinding.
The early detection of a coal fire is vital to the safe and efficient operation of any plant. LAND has a range of coal fire detection systems based upon the best monitoring technology available.
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Increased productivity
need not mean heavy investments in new machines.
3Refix is remarkably simple way to lay a solid foundation from which to view the future with confidence – tool up without indication and cut your production costs!
3Refix technology is based on a modular hole pattern with 100x100 mm pitch and 20 mm diameter reference holes. The reference tables have clearly-marked reference holes – A1, A2, B1, B2 etc – and every accessory has two 20 mm diameter holes, which pick up the references from the table. The R0-hole gives the X/Y-position and the R1-hole gives the angle relative to the axes of the machine. This makes it possible to set up the workpiece without the need for alignment and gauging afterwards. So 3Refix accessories provide an unmistakable and fixed position with known references.
The accessories in the 3Refix range usually have a reference height of 30 mm, among other things to allow machining straight through the workpiece. The design also allows a flush pot to be pushed in under the workpiece during EDM machining.
The full effect of 3Refix technology is attained by consistent application with general systemization and standardization of all machine tables and accessories. System 3R can supply reference tables for practically all types and sizes of machines – reference tables that give a distinct interface between machine table and auxiliary tool.
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HSRG 377 High Speed Roll Grinding
Ausstattung der HSRG 377 High Speed Roll Grinding
Workpiece diameter 60 - 500 mm optional up to 800 mm
Workpiece lenght up to 16000 mm
Workpiece weight up to 5000 kg
Hydraulic driven rolls for workpiece rotation
Roller guide is adjustable for different diameters
Grinding or the workpiece clockwise or in reverse direction
Belt grinding heads 11 kW - 22 kW for heavy stock removal
Grinding head pressure controlled in single or double head design
Free belt grinding system with additional 3 roll system
Belt tension pressure controlled
Belt dimension 150 x 3500 mm
Grinding and finishing pressure pneumatic adjusted
Siemens controls
Wet grinding system with paper filter system
Optional process control system
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