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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
Other machining operations can be performed with the Leonard system, like Boring, Milling or Drilling operations. The different working units can be Combined on a column with rotating base ("B" Axis) or on different Pallets to be manually or automatically installed in the carriage.
The Leonard lathe can be supplied with different type of Steady rests according to the work piece and the required machining.On demand different accessories are available like the work piece probe, the tool probe and the Automatic tool changer.
Safop has developed some special system for the measuring of high sophisticated work pieces like the turbine rotors. The Run Out Measurement System and Blade Measurement System are used with success by the main producers of this type of work pieces.
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Drilling
Machining with coolant supply through the tool, regardless if the tool is in radial, axial or in an inclined position. Accuracy-killing changes between various machines is avoided.
Thanks to very high feed forces and high power also at low speed drills with large diameter can be used with optimum performance. A single look into the speed-power-diagram or the speed-torque-diagram shows the difference...
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T-holder
TaeguTec has improved upon its own ISO compliant T-holder style clamping system to provide enhanced stability and clamping forces due to its improved mounting an clamping system design. TaeguTec has changed the shape of the clamp to prevent unexpected breakages and it has increased the shim size to stabilise insert mounting. These new measures provide exceptional tool life.
The T-holder will replace many kinds of conventional clamping holders, such as lever lock and multi lock clamping system. Many types of insert can be mounted upon the T-holder as opposed to using conventional holders.
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Rated the best collet chuck on the market.
- Balanced to 18,000 RPM @ G2.5
- 0.0001" runout from shank to collet pocket.
- Inspection report included with each holder detailing accuracy and balance.
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High accuracy toolholder featuring one action double clamping , with strong and positive clamping , with strong and positive clamping power requiring few parts
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Choose from a variety of toolholders, boring bars, cartridges, or modular systems to maximize lathe productivity.
Cartridges
Available in large range of lead angle geometries and various insert styles. Completely interchangeable in any bar, head, or tooling block manufactured to ANSI or ISO standards
Interchangeable Head Boring System
Composite, De-Vibrator, and Tunable bars perfect for machining at extended lengths without chatter, increased metal removal rates, and high precision.
KM Micro
Versatile, economical, and quick, this system is Kennametal proprietary, and it can be used to hold the conventional turning, threading, and grooving inserts. Available in shank sizes 16mm and below.
Kendex (for ID and OD machining)
Top clamp and MTS: These two systems provide the optimum pressure and additional chip wear protection for Kendex inserts.
Kenloc Combination Toolholder (for ID and OD machining)
The widely used combination holder with top clamp and pin has the largest range of sizes for all your Kenloc insert applications.
Screw On (for ID and OD machining)
Ideal for profiling and small part applications, these holders are popular for their precision, wide range of lead angles, and performance
Top Notch Turning (for ID and OD machining)
Robustness is the key: This system has been specifically engineered for cast iron machining applications.
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Toolholders
Improved Performance
. Greater Stability - allows higher feed rates without vibration
. Greater Accuracy - reliable clamping helps maintain close tolerances
. More Secure - new clamp feature grips the insert in two directions downward and back to pocket wall
. Easy Change Out - only one key required to change inserts
. Tolerances - less scrap with reduced measuring cuts required
. Flexibility - reduce inventory stock with total interchangeability of clamps and shims
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The BPTF rotary index linear tables permit any type of milling and turning operation:
» Lathe bed of up to 4500mm diameter and 102Kw power.
» Continuously revolving rotary tables, 360,000 positions.
» Highly resistant tables with positioning precision.
» Rotation and hydrostatic linear displacement.
» Double tandem drive configuration.
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The TRT series.
The TRT (Turning Rotary Table) series is designed for vertical lathes and gantry type machines for milling and boring. Within the range, the design can be adapted according to each application and can be delivered either as an integrated axis, stand alone variation or as a sliding unit. For positioning and milling, an excellent quality of control is reached through the master-slave configuration. Also available are linear axes specially constructed and perfectly adapted to individual applications.
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Rotary table for turning, milling, indexing
Application fields
Aerospace, Aircraft, Commercial vehicles, Energy, General mechanical machining, Heavy duty machines, Naval, Oil, Wind generators
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TILTING TABLE
Table specially designed to tilt vertically or horizontally at 90°C, any parts and more specifically paper or metallic coils. In most of cases, one plate is plain and the other one is equipped with a "V" shape plate. This equipment is useful for any kind of load whatever its shape : cylindrical, cubic,...to be assembled, maintained, checked....
Main options : manual blocking device or hydraulic to maintain load, powered rotating plate, manual or powered travels on rails, hot deep galvanization, metallic wiremesh protection around the perimeter of the tilting table, radio-controls....
FOR ANY SPECIFIC REQUEST, WHATEVER THE TILTING CAPACITY, CONSULT US.
Fields of application :
Any kind of parts or equipments requiring to be tilted in a production, assembling or packing processing line.
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T2K offers two lines of spin window solutions, each designed to match your specific needs based on machining application and environment.
The Visiport series, with their high torque electric motors, are ideal for even the harshest tooling environments where coolant flow is constant and chip bombardment is heavy.
For light to medium tooling environments, with intermittent coolant spray and chip debris, the light weight pneumatic DiscAir series make a great fit.
No matter which T2K spin window you choose, all offer:
Easy Installation. T2K spin windows can be mounted to any new machine window. Bond them to pol carbonate, multi-layered, or reinforced glass windows.
Full Visibility. No other solution offers as large a field of view as spin window systems. Retrofit a spin window to your new polycarbonate window to preserve your ability to see into the machine indefinitely. See what you've been missing.
Uncompromising Safety. With the device mounted completely inside the machine cabin and without holes required in the machine tool window, T2K spin windows are the first truly safe spin window design for lathes.
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Chuck guard (large diameter)
- Lifting assistant through gas jacks.
- Electrical safety interlocking.
- Key adjustment mode.
- Nitryl rubber guard.
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