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Laser precision drilling in XXL
The LASERTEC 130 PowerDrill sets innovative standards for drilling of large turbine components. Large, annular components for combustion chambers and after-burners, or even turbine vanes for industrial gas turbines can be machined fast and efficiently. The two highly dynamic torque motors in the component rotary axis and in the laser head ensure short machining times with precision. Trepanning is possible with high cutting speeds due to the excellent machine dynamics. A new programming system for combustion chambers and similar components delivers fast and easy generation of complex machining programs. A new collision prevention system offers maximum protection during the setup of programs with the regidity required for a high speed manufacturing process.
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Winbros’ Delta Laser machine has been designed to accommodate large components up to 1.9m in diameter, 500mm in height and up to 500Kg in weight. The Delta system can be configured to allow fitting of the most suitable Laser for the application, the four laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* Drilling of combustors, and large components
* Heidenhain control system and PC process controller
* Breakthrough detection system
* Contact probing
* Laser scanning / mapping
* Capacitive height sensing
* Quick change nozzle system
* Crash protection system
* Advanced programming interface (LFE)
* 3D Cutting of various components
* Percussion drilling
* Trepanning
* Drilling on the fly
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"On-the-fly" laser drilling system for tablets or capsules. Integrated vision systems provides 100% process validation. Flexible systems allows for a large range of tablet dimensions to be drilled with little to no changeover between sizes.
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Application Materials
Steel Aluminum Diamond Ceramics Copper PCB Laminates Plastics Many others
Advantages
Excellent Process Control
No Tool Wear
Increased Throughput
Sub-micron Drilling
Fast and Repeatable Production
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General description
Application: Drilling vapor tap holes in nylon aerosol spray valves.
Features: Designed for high-speed precision on-the-fly drilling, this system is built around a 75 watt CO2 laser. It was integrated into the customer's existing production line and drills the valves at the rate of 40,000 per hour.
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Winbros’ GL-1 machine has been designed to accommodate the drilling of large combustors and similar type components. The GL1-A can be configured to allow fitting of the most suitable Laser for the application, the four laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* 5 axis system
* Fanuc control system
* PC process controller
* Trunnion system
* Percussion drilling
* Drilling on the fly
* Trepanning
* Laser scanning / mapping
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ND-T Series
A Twin Drilling Machine of a new trend created by Hitachi
Hole drilling accuracy of ±0.008mm (on the Hitachi-specific conditions) achieved
ND-Q Series
350,000 min-1 Spindles (exclusively for φ2mm shank drills)
Suitable for precision fine diameter of φ50-100µm
Significant improvement of Productivity by Hovering drill
ND-S Series
One CNC capable of simultaneous drilling different-design PWBs. Capable of High accuracy drilling to the pattern by Vision system
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LASER DRILLING makes it possible to machine both very small and precise holes in a variety of shapes and orientations in a wide variety of materials, including difficult-to-machine aerospace alloys. These holes can be tapered or shaped to enhance the amount and direction of air or liquid flowing through them. The drilling of holes in aerospace/turbine engine parts generally serves to enhance the cooling characteristics of the part. These holes can be drilled at extreme angles to the surface. Hundreds or thousands of cooling holes can be drilled in one part with a single set up in cylindrical or unusually shaped parts. A high power pulsed Nd:YAG laser is normally used, although a CO2 laser can be used with non-metallic parts. Processing is accomplished through either percussion drilling or trepanning. In the laser drilling process, high power density is accomplished by using a high power laser and a focused spot size of 0.05 mm (0.002") to 0.75 mm (0.030").
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The ML10 Gold Standard laser represents the ultimate in calibration for machine tools, co-ordinate measuring machines (CMMs) and other position and motion critical systems. In combination with the extremely accurate EC10 environmental compensation unit, the system boasts ±0.7 ppm linear measurement accuracy.
The ML10 Gold Standard system can improve performance through targeted maintenance and can correct linear positioning errors using error compensation.
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The MCV-2002 “Two interferometers operating at the same time” utilizes a dual beam laser head module to accomplish simultaneous linear and angular (pitch or yaw, straightness, flatness) calibration of axes on machine tools, CMMs, or X-Y tables as well as surface plates. The software enables the operator to automatically collect linear and angular positions simultaneously or angular data on the fly in accordance with various industry standards. Material temperature, air temperature and air pressure variations are automatically compensated. linear measurement range of 33-feet (10-m) with 1 microinch (10nm) resolution, and an angular measurement range of 16-feet (5-m) with 0.2-arcsec angular resolution. Optional ranges up to 200-feet (60-m) linear and 100-feet (30-m) angular are also available upon request..
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Versatile system for geometrical measurements. Thoroughly proven reliability and user-friendly design make it easy for you to measure almost anything. Simply add laser transmitters and other accessories to suit your purposes.
Typical applications: Straightness, flatness, squareness, parallelism and spindle direction in machine tools, mechanical constructions, etc.
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And' Sistem of Linear Calibration Compact for measures of movement and calibration of blots tools, CMM or tables XY. The Software allows the operator to collect automatically the data of linear positioning in agreement with the several international Standards comprised ISO, VDI and automatic B5.Compensazione ASTHMA of Temp. Material, Temp. and Pressio_ of Air. Field 15m (opzione50m). Precision 1ìm/m (1ppm
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Preco Cross Web Series laser systems utilize high speed directed beam technology to create contour and cross web scoring and perforating at web speeds up to 457 m/minute (1500 feet/minute) depending on print repair distance and film type.
Cross-Web systems provide scoring and micro-perforating of materials in the cross-web direction. This processing provides easy-open/easy-tear capability on materials for vertical form, fill and seal machines. Contour systems produce continuous scoring in a non-linear pattern along a web direction.
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Marking, Surface treatments
- Wide range of materials: Metals, Plastics, …
- Tremendous lifetime with an MTBF of 20.000 hrs
- Air cooled
- High speed
- High accuracy
- No consumables
- No tool wear
Laser systems from Lasea are especially designed for a quick and easy integration into customer specific environments.
Benefit from our many years of experience in customized laser solutions for the industry. We deliver fast, flexible, and reliable systems for your application.
The laser sources integrated in the FL systems are maintenance-free MOPFA and Q-switched pulsed Ytterbium fiber lasers. They deliver a high power 1.064nm laser beam focused to a spot size of a few microns. Their near diffraction-limited beam can mark, drill or process a wide range of materials.
While industrial lasers have seen revolutionary improvements in their conception and performances in the last few years, the technology related to beam deflection has remained the same since more than 20 years. Lasea’s scanners use a new technology with very low power consumption, heat generation, and weight, therefore reducing stabilization times and thermal drifts, and offering much higher acceleration ramps and speeds.
The FL system is managed by Lasea’s control software KYLA.
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Marking, Welding, Cutting
- Wide range of materials: Glass, wood, carton, plastics …
- Tremendous lifetime with an MTBF of 20.000 hrs
- Air cooled
- High speed
- High accuracy
- No consumables
- No tool wear
Laser systems from Lasea are especially designed for a quick and easy integration into customer specific environments.
Benefit from our many years of experience in customized laser solutions for the industry. We deliver fast, flexible, and reliable systems for your application.
The laser sources integrated in the CL systems are maintenance-free modulated CO2 lasers. They deliver a high power 10.600nm laser beam focused to a spot size of a few hundreds of microns. Their near diffraction-limited beam can mark, engrave, weld or cut a wide range of materials.
While industrial lasers have seen revolutionary improvements in their conception and performances in the last few years, the technology related to beam deflection has remained the same since more than 20 years. Lasea’s scanners use a new technology with very low power consumption, heat generation, and weight, therefore reducing stabilization times and thermal drifts, and offering much higher acceleration ramps and speeds.
The CL system is managed by Lasea’s control software KYLA.
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