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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
Other machining operations can be performed with the Leonard system, like Boring, Milling or Drilling operations. The different working units can be Combined on a column with rotating base ("B" Axis) or on different Pallets to be manually or automatically installed in the carriage.
The Leonard lathe can be supplied with different type of Steady rests according to the work piece and the required machining.On demand different accessories are available like the work piece probe, the tool probe and the Automatic tool changer.
Safop has developed some special system for the measuring of high sophisticated work pieces like the turbine rotors. The Run Out Measurement System and Blade Measurement System are used with success by the main producers of this type of work pieces.
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Drilling
Machining with coolant supply through the tool, regardless if the tool is in radial, axial or in an inclined position. Accuracy-killing changes between various machines is avoided.
Thanks to very high feed forces and high power also at low speed drills with large diameter can be used with optimum performance. A single look into the speed-power-diagram or the speed-torque-diagram shows the difference...
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Hardinge is proud to offer The Bridgeport EZ Vision Automated CNC Mill. EZ Vision is a 2 or 3 axis control that comes factory-fit (not retrofit) with power feeds on the Series I Standard Mill. The control is easier to operate than a conventional CNC, and far more productive than manual machining. The 2D contouring capability lets you machine angles and radii without a rotary table. It offers tremendous time-savings on repetitive work like bolt hole circles. Batches, and "one-off" jobs go faster and setup time on repeat batches is greatly reduced. A 3rd axis option is available to further enhance the machine's productivity.
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Our most popular Knee Mill, combining the patented MillSlide® with our Centurion control, is one of the largest and most powerful Knee Mills in its class!
Oversized 4.125" quill with #40 taper
7.5 HP spindle with back gear
Patented MillSlide® construction offers a robust solution to Z axis travel without compromising manual quill operation
Fully programmable direct drive spindle offers higher spindle speeds, smoother operation and lower maintenance costs
Adjustable ram increases machine "throat" offering large machine capabilities at a small machine price
Rigid tapping available as an option
DRO operation in manual mode
Conversational programming
"Skill Level Select" software
Manual teach
Ground ball screw construction
True encoder positioning feedback
Graphic program verification
One event MDI canned cycles
Knee mills with ball screw driven quill designs are obsolete. Knee mills are for environments needing maximum flexibility. The Milltronics knee mills are simply the most exceptional knee mills ever marketed. The Milltronics patented Millslideâ redefines versatility, rigidity, and operator friendliness, and is the most innovative vertical axis solution ever invented for the knee mill. Simply stated, the Partner VK2, VKM3 and heavy duty VKM4 knee mills with the MillSlideâ are undoubtedly the very best toolroom milling machines in the world. Combined with a unique CNC system with exceptional value at low cost, we are sure you will come to the same conclusion.
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Stress Relieved and Annealed GA50 Meehanite Castings
Rigid Honeycomb Wall Column Construction
AC Inverter Spindle Drive
High Torque 8:1 Back Gear
Micrometer Stop for Quick Depth Setting of Quill
Halogen Work Lamp
Automatic Lubrication System
Double Lock Device for Axes
Precision Ground Table Surface
Hardened & Ground Way Surfaces with Turcite B
Dovetail Way Surface for X Axis
Square Box Ways for Y Axis and Knee
Internal Knee Rapid Feed Motor
Adjustable Double Nut Design for Minimal Backlash
Chrome Plated Precision Ground Quill
Induction Hardened & Ground Splined Spindle Shaft
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Special big-sized gear couplings, equipped with fixed or telescopic intermediate shaft, called “mill spindles”.
These couplings can transmit very high torques with working angles reaching up to 2.5°. They are installed in the main drives (gearbox-rolls) of the mill stands for steel and other metals. Further information is contained in Maina catalogue 197/C.
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Spindle drive - conventional design
MSD 2 speed gearbox
The MSD two speed gearboxes are used in conventional design applications where the motor and the gearbox are mounted outside of the headstock.
According to this design, the spindle is driven by belts, silent chain, or gearing.
Rated output torque up to : 4400 Nm
Input speed up to : 8000 tr/mn
Reduction ratio : 1 to 4.9
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The JAURE spindle coupling are designed to fulfil the requirements of transmitting the maximum torque possible while operating at a specific angle of misalignment between driving and driven equipment.
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APOLLO 13
DIAMETER OF APPLIABLE END-MILLS:
4-13 FOR 2 FLUTED AND 6-13 FOR 4 FLUTED END-MILLS
APPLIABLE SHAFT DIAMETER OF END-MILLS:
4-6-8-10-12
AXIAL ANGLES:
1 PRIMARY CUTTING ANGLE 6º
2 RELIEVE ANGLE 20º
3 END GASH 30º
Whetstone grinding wheel:
CBN 170 FOR HSS (DIA 170 FOR CARBIDE)
VOLTAGE:
+ -10% 220V AC 50/60HZ
ENGINE POWER:
100W - 7200 RPM
DIMENSIONS: 220x2220x200
WEIGHT: 4.8 KG
EQUIPMENT:
5 HOLDER TUBES
RING SUPPORT FOR 2 AND 4 FLUTED END-MILLS
ALLEN WRENCH 3 mm
ALLEN WRENCH 2.5 mm
BRUSH
CABLE CONNECTION
APOLLO 22
DIAMETER OF APPLIABLE END-MILLS:
12-22
APPLIABLE SHAFT DIAMETER OF END-MILLS:
12-16-20
AXIAL ANGLES:
1 PRIMARY CUTTING ANGLE 6º
2 RELIEVE ANGLE 20º
3 END GASH 35º
Whetstone grinding wheel:
CBN 270 FOR HSS (DIA 270 FOR CARBIDE)
VOLTAGE:
220V AC 50/60HZ + - 10%
ENGINE POWER:
300W - 6900 RPM
DIMENSIONS: 300x300x280
WEIGHT: 12 KG
EQUIPMENT:
3 HOLDER TUBES
RING SUPPORT FOR 2 AND 4 FLUTED END-MILLS
ALLEN WRENCH 3 mm
ALLEN WRENCH 2.5 mm
BRUSH
CABLE CONNECTION
1 Fast (only 2 minutes) in implementation.
2 No need any professional knowledge, anyone can use it.
3 Machine favorite of the head. You can reuse the end-mills.
4 Saving, increase profits, increase effectiveness of the production.
5 Saves time, money, material and end-mills.
(APL-13 edges up to 1500 pieces with the same grinding wheel)
(APL-22 edges up to 1300 pieces with the same grinding wheel)
6 Increase the life time of the end-mill (wearing nothing more than 0.2 mm)
7 You can reuse the end-mill 8 to 9 times.
8 10 times more precise than hand-sharpening
9 Applicable to 2 and 4 fluted end-mills of HSS and carbide.
10 Simple, compact, portable and secure.
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Quickly sharpen a wide range of end mills. Renew endmills up to 1" in diameter and 6" flute length. Easily sharpen long flute end mills. The easy-pull handle allows precise control of the air-bearing spindle. You can pull and rotate the spindle the full length of the end mill without the necessity of re-positioning your hand. Increase your production. A sharp end mill will allow maximum machining rates as well as generating less heat in the process. Fewer burrs will be created, reducing the time necessary for finishing processes.
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S0 and S0E
For single lip cutters and much more!
- Powerful drive
- Integrated wheel dressing unit
- Precise grinding spindle
- Versatile swivelling and setting options
- Optional: 1:20 microscope to drastically cut setting time
- Solid machine design for long-time precision
- Dust protection hood as standard feature for easy vacuum cleaner connection (integrated dust extraction for the S0E)
- Bench-type or floor-type version
- Great variety of accessories
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LAND offers a system capable of monitoring the entire coal handling process including applications such as coal storage and transportation as well as the actual grinding.
The early detection of a coal fire is vital to the safe and efficient operation of any plant. LAND has a range of coal fire detection systems based upon the best monitoring technology available.
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LAND offers a system capable of monitoring the entire coal handling process including applications such as coal storage and transportation as well as the actual grinding.
The early detection of a coal fire is vital to the safe and efficient operation of any plant. LAND has a range of coal fire detection systems based upon the best monitoring technology available.
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Contrary to popular belief, tensile strength is not the only parameter used to judge a palm oil mill chain. In fact it is NOT even the most important parameter. A more important feature, called WEAR RESISTANCE is more critical when a palm oil mill chain is to be selected.
WHY?
Because safety factor has been taken into consideration at design stage and when a chain is selected, it means that the tensile strength of the chain meets that of the design value. So there is no necessity to use a chain with much higher tensile strength than the design value.
On the other hand, the understanding of WEAR RESISTANCE is more complex. First of all, it does not have a unit of measurement (such as KN, kgf or lbf in tensile strength). The measurement is simply chain elongation measured in terms of percentage of elongation (amount of elongation to the original chain length expressed in percentage). So the smaller percentage means a better chain used in the same period of time. Generally, a conveyor chain needs replacement when it reaches 2 % elongation. The most important measurement is therefore how long before a chain reaches its life span of 2 % elongation.
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These belt grinding attachements can be mounted to any lathe or stone grinding machine. They are easy to operate and reliable in operation
Technische Daten:
Applications:
Surface improvements prior to plating, descaling, deburring, superfinishing, finishing for surface checking by ultrasonic, removing surface defects, decorative grinding and polishing, microfinish surface, satin finishing, chrome finishing, improving corrosion resistance, removing of coatings ...
Workpiece and parts:
Tubes, bars, pipe, profiles for furniture industry, decorative stainless, shop interior, engine components, axles, precision engine parts, paper tubes, fiber and kevlar tubes, golf shafts, stainless tube, heat element, door handle, peeled bar, hydraulic cylinder rod, telescopic cylinders, chrome bar, steel bar, boiler tube, rods ...
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Twiflex VMS-DP Mill Brake Stand. One of four units supplied to Metso Minerals for use at the Telfer Mine, Australia. The two units combined produce 16Million NM of brake torque!
The VMS-DP Mill Brake brakes will be installed on SAG (semi-autogenous grinding) Mills used for the extraction of copper and gold from virgin rock. Fresh ore is continually conveyed into the mills that are pre-charged with various sizes of steel balls, crushing the rock when the mill rotates. The ore is crushed until small enough to pass through the openings in the discharge grates. The material is then conveyed to a secondary Ball Mill for fine grinding.
The brakes which are used for emer-gency stopping and holding have been designed specifically for this application and will be the largest that Twiflex has ever manufactured. The VMS-DP caliper is approximately the size of an office desk and weighs approximately 2 metric tonnes. Each brake produces 768kN of braking force, 4-6 calipers provide braking to each mill flange.
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Increased productivity
need not mean heavy investments in new machines.
3Refix is remarkably simple way to lay a solid foundation from which to view the future with confidence – tool up without indication and cut your production costs!
3Refix technology is based on a modular hole pattern with 100x100 mm pitch and 20 mm diameter reference holes. The reference tables have clearly-marked reference holes – A1, A2, B1, B2 etc – and every accessory has two 20 mm diameter holes, which pick up the references from the table. The R0-hole gives the X/Y-position and the R1-hole gives the angle relative to the axes of the machine. This makes it possible to set up the workpiece without the need for alignment and gauging afterwards. So 3Refix accessories provide an unmistakable and fixed position with known references.
The accessories in the 3Refix range usually have a reference height of 30 mm, among other things to allow machining straight through the workpiece. The design also allows a flush pot to be pushed in under the workpiece during EDM machining.
The full effect of 3Refix technology is attained by consistent application with general systemization and standardization of all machine tables and accessories. System 3R can supply reference tables for practically all types and sizes of machines – reference tables that give a distinct interface between machine table and auxiliary tool.
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