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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
Other machining operations can be performed with the Leonard system, like Boring, Milling or Drilling operations. The different working units can be Combined on a column with rotating base ("B" Axis) or on different Pallets to be manually or automatically installed in the carriage.
The Leonard lathe can be supplied with different type of Steady rests according to the work piece and the required machining.On demand different accessories are available like the work piece probe, the tool probe and the Automatic tool changer.
Safop has developed some special system for the measuring of high sophisticated work pieces like the turbine rotors. The Run Out Measurement System and Blade Measurement System are used with success by the main producers of this type of work pieces.
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Drilling
Machining with coolant supply through the tool, regardless if the tool is in radial, axial or in an inclined position. Accuracy-killing changes between various machines is avoided.
Thanks to very high feed forces and high power also at low speed drills with large diameter can be used with optimum performance. A single look into the speed-power-diagram or the speed-torque-diagram shows the difference...
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Stress Relieved and Annealed GA50 Meehanite Castings
Rigid Honeycomb Wall Column Construction
AC Inverter Spindle Drive
High Torque 8:1 Back Gear
Micrometer Stop for Quick Depth Setting of Quill
Halogen Work Lamp
Automatic Lubrication System
Double Lock Device for Axes
Precision Ground Table Surface
Hardened & Ground Way Surfaces with Turcite B
Dovetail Way Surface for X Axis
Square Box Ways for Y Axis and Knee
Internal Knee Rapid Feed Motor
Adjustable Double Nut Design for Minimal Backlash
Chrome Plated Precision Ground Quill
Induction Hardened & Ground Splined Spindle Shaft
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Hardinge is proud to offer The Bridgeport EZ Vision Automated CNC Mill. EZ Vision is a 2 or 3 axis control that comes factory-fit (not retrofit) with power feeds on the Series I Standard Mill. The control is easier to operate than a conventional CNC, and far more productive than manual machining. The 2D contouring capability lets you machine angles and radii without a rotary table. It offers tremendous time-savings on repetitive work like bolt hole circles. Batches, and "one-off" jobs go faster and setup time on repeat batches is greatly reduced. A 3rd axis option is available to further enhance the machine's productivity.
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Our most popular Knee Mill, combining the patented MillSlide® with our Centurion control, is one of the largest and most powerful Knee Mills in its class!
Oversized 4.125" quill with #40 taper
7.5 HP spindle with back gear
Patented MillSlide® construction offers a robust solution to Z axis travel without compromising manual quill operation
Fully programmable direct drive spindle offers higher spindle speeds, smoother operation and lower maintenance costs
Adjustable ram increases machine "throat" offering large machine capabilities at a small machine price
Rigid tapping available as an option
DRO operation in manual mode
Conversational programming
"Skill Level Select" software
Manual teach
Ground ball screw construction
True encoder positioning feedback
Graphic program verification
One event MDI canned cycles
Knee mills with ball screw driven quill designs are obsolete. Knee mills are for environments needing maximum flexibility. The Milltronics knee mills are simply the most exceptional knee mills ever marketed. The Milltronics patented Millslideâ redefines versatility, rigidity, and operator friendliness, and is the most innovative vertical axis solution ever invented for the knee mill. Simply stated, the Partner VK2, VKM3 and heavy duty VKM4 knee mills with the MillSlideâ are undoubtedly the very best toolroom milling machines in the world. Combined with a unique CNC system with exceptional value at low cost, we are sure you will come to the same conclusion.
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