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We designed a CNC drill press for thermal drilling and cutting applications.
Main characteristics are: Sturdy spindle, Motor power, Stability and pricing.
MACHINE
Machine: FD-005016
DRILL RANGE
From 2.0mm to 25.4mm
TECHNICAL INFO
400 - 3.000 Rpm.
4.0 kW Motor Power
15.000 N. Axial Force
200 mm. Spindle Travel
MT4 Spindle Taper
LxWxH: 1060x600x2290 mm.
Weight: 700 kg.
Multi-step programming
Rapid Feedrate: 6.000 mm/min
Max Formdrill diam. : 25.4 mm.
Max Cutting tool diam. : 30.0 mm.
Ideal solution for Formdrill thermal drilling or standard cutting applications!
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Laser precision drilling in XXL
The LASERTEC 130 PowerDrill sets innovative standards for drilling of large turbine components. Large, annular components for combustion chambers and after-burners, or even turbine vanes for industrial gas turbines can be machined fast and efficiently. The two highly dynamic torque motors in the component rotary axis and in the laser head ensure short machining times with precision. Trepanning is possible with high cutting speeds due to the excellent machine dynamics. A new programming system for combustion chambers and similar components delivers fast and easy generation of complex machining programs. A new collision prevention system offers maximum protection during the setup of programs with the regidity required for a high speed manufacturing process.
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Winbros’ Delta Laser machine has been designed to accommodate large components up to 1.9m in diameter, 500mm in height and up to 500Kg in weight. The Delta system can be configured to allow fitting of the most suitable Laser for the application, the four laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* Drilling of combustors, and large components
* Heidenhain control system and PC process controller
* Breakthrough detection system
* Contact probing
* Laser scanning / mapping
* Capacitive height sensing
* Quick change nozzle system
* Crash protection system
* Advanced programming interface (LFE)
* 3D Cutting of various components
* Percussion drilling
* Trepanning
* Drilling on the fly
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V600 Drilling System
The V600 drilling system is suitable for structural steel fabricators with a limited floor space. The operator loads the drilling table with several profiles behind each other, after which the horizontal drilling unit provides one or more profiles with the programmed hole pattern. By drilling holes through both flanges/sides or by rotating a profile it is possible to drill the material on all sides. Besides drilling the machine can also carry out thread tapping. A vertical hydraulic clamp, which clamps the product to the table during drilling, is fixed at the front of the drilling cabin. For tool changing, the drilling unit is provided with an automatic tool changers. After replacing a drill the length of the new tool is automatically measured and before starting the drilling process the web and flange height will be measured automatically. The holes in the flanges can be positioned with regard to the centre of the measured flange height or the actual web height.
Operating range
Min./max. height: 35 - 1.050 mm
VDH 1000 Drilling unit
Number: 1
HSS drill diameter: 8 - 40 mm
Carbide drill diameter: 13 - 32 mm
Thread tapping: M8 - M24
Spindle RPM: stepless 100 – 2.500 rpm
Lubrication: internal cooling air/oil
Holder: SK40
Automatic tool changer: VTC 5/40, 1 x 5 positions
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HYDRAULIC PUNCHING MACHINE PK 30 COMPLETE WITH PROGRAMMABLE MOTORIZED LENGTH STOPS.
Working with programmable continuous cycle or single cycle as preferred. Adjustable stroke and lockings on “Brushless” motors of the reference squares. Punch pause time adjustment on continuous cycle.
Once the machine has been programmed and set in automatic mode, the operator keeps the sheet of metal resting against the two motor-operated length stops and gives the start command using the pedal or push-button. The machine then punches automatically, moving the length stops until the end of the punching cycle is reached. The machine has a semiautomatic cycle and a manual cycle, in which the axes are moved be pressing the buttons.
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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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This drilling line utilizes a unique floor space saving concept that eliminates the need to integrate entry and exit roller conveyors to and from the drilling system. The resulting small footprint makes the machine ideally suited for fabricating facilities where shop space is reduced. The horizontal, single-spindle drilling unit is mounted on a platform that travels along the full length of a support table; a rack and pinion driving and measuring system ensures accurate positioning in the X axis.
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TURNMILL is a range of specialised milling lathes for large crankshafts, motor rotors, turbine rotors, rolls, etc. It is the ideal for machining any rolling part which need to be milled, drilled, and/or tapped.
Fitted with a drilling-turning- tapping unit and a shear to carry out large rough lathe machining runs.
> Turning-drilling-milling unit.
The turning-drilling-milling unit with temperature stabilisation, using it B axis enables all machining operations to be carried out at any angle with respect to the work piece.
The angular head is designed for turning, drilling and milling operations. On turning operations, the tool support is positioned and blocked hydraulically. In addition, axis B can be positioned each 1º. The angular head offers the option of incorporating measurement systems which permit the use of the TURNMILL as a measuring machine
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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Drilling
Machining with coolant supply through the tool, regardless if the tool is in radial, axial or in an inclined position. Accuracy-killing changes between various machines is avoided.
Thanks to very high feed forces and high power also at low speed drills with large diameter can be used with optimum performance. A single look into the speed-power-diagram or the speed-torque-diagram shows the difference...
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CNC PRO is a small machining center concentrating to drilling and tapping work.
Its size is 750mm(W) x 1,150mm(L) and can be installed in a narrow space.
Features:
- Permits close lay-out without any side space between machines.
- Realize 0.4 sec. tool to tool and 0.9 sec. chip to chip time.
- No pnewmatic or hydraulic power is required for driving the machine.
- Operational pannel system is easily attached or removed
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OMAX Intelli-MAX® Software:
OMAX Intelli-MAX Software Suite makes it easy to create precision parts faster and at a lower cost. It speeds up cutting, increases precision, and lowers operating cost by automatically optimizing the tool path better than any other abrasive system.
The OMAX Intelli-MAX Software Suite includes Layout, a specialized CAD package; Make, the user-friendly controller software; and the OIR (OMAX Interactive Reference), which allow users to optimize our state-of-the-art controller. It also includes a tutorial that will take you from design concept to final product. Watch the video below and listen to our software engineer discuss the easy of use.
* Easy-to-use: The OMAX software is designed so that a beginner, or infrequent user, can quickly make high quality parts with minimal effort. It is designed not to limit the advanced user by providing many customization options for advanced features to include within the system.
* Fast Programming: Programming is fast because the CAD program, OMAX Layout, is customized for the task. It provides the tools that you need, when and where you need them.
* Fast Cutting: Cutting is fast because OMAX Make, the abrasivejet controller, was developed from scratch specifically to address the needs of speed and precision for abrasive waterjet machining.
* Flexible: While the Intelli-MAX Software Suite includes a CAD program, OMAX software engineers build the program to interface with virtually any CAD/CAM system available on the market today.
* Superior results: OMAX's relentless dedication in keeping its patented control technology as the market leader is evidenced with the release of OMAX Generation 3 cutting model.
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ProNest is MTC Software’s premier nesting software solution. It reflects MTC Software’s commitment to solutions that are not only powerful, but easy to learn and use. ProNest has an intuitive interface that allows even the most inexperienced user to get the most from the application with ease. Operational readiness is typically reached within a few hours, a fraction of the time to learn alternative systems. The program offers many optional software modules, including automatic nesting, chain cutting, bridge cutting, remnant nesting, 3D PIPE development, 3D CAD import functionality and much more. With the power to manage the most demanding nesting and programming applications, including oxyfuel, plasma, waterjet, laser, and combination punch, ProNest is Power Made Simple!
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MDSI's feature product, OpenCNC® software, is a production-proven, unbundled, software CNC control built on an open architecture. Open architecture enables manufacturers to integrate off-the-shelf hardware and software technologies to achieve flexible and agile world-class manufacturing. Unlike proprietary CNC controls, OpenCNC requires no proprietary hardware or motion control cards. Combining a soft CNC and soft PLC in a single application, OpenCNC is well suited for new equipment as well as machine control replacements.
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MORI automatic programming for machining center MORI-APM
MORI-APM are application systems which let you create machining programs easily on your PC. Programming time can be dramatically reduced, thanks to the easy operation which just requires you to follow instructions on the screen and enter information about the product's shape.
Its functions, data and operability are fully compatible with the conversational automatic programming system of the MAPPS II/III operating systems. The conversational programs can also be centrally managed.
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TURBOSOFT NT:
Powerful CAM System for the CNC programming of 5- & 6-axis milling applications on turbine blades, blisks, impellers and extruders.
- Airfoil specific geometry elements
- Roughing and finishing strategies directly applicable on geometry elements
- Automatic elimination of turbine blade specific critical milling operations such as hearts, flanks, platforms, plunging etc.
- Integrated Postprocessor with application specific cutting path optimization
- Automatic continous blank size adaption
- Operating System Windows NT
- Adaptive Milling & custom functions optional
TURBOSOFT plus:
Specialized CAM System for the CNC programming of 5-axis milling applications on airfoils.
- Airfoil specific geometry elements
- Roughing and finishing strategies directly applicable on geometry elements
- Automatic elimination of turbine blade specific critical milling operations such as hearts, flanks, platforms, plunging etc.
- Integrated Postprocessor with application specific cutting path optimization
- Automatic continous blank size adaption
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SICAM Jump [CUT]®
DESCRIPTION
A programming system for cutting sheet metal.
An integrated system for the two-dimensional design of articles, managing the article library, and performing manual, semiautomatic and automatic nesting operations.
Cutting technology for laser, plasma, oxygen lance and water jet machines with automatic technological parameter, cutting line and work rule management for all the different kinds of technology specified.
Design exchange interface from/to other Cad packages.
FEATURES
SICAM Jump [CUT] consists of the following modules:
- two-dimensional design
- DXF interface (reading and writing)
- DWG interface (reading and writing)
- automatic, manual and interactive nesting
- automatic and manual technology
- automatic common cutting
- automatic and manual micro-joint operation
- bridge operation
- multi-head machine operation with automatic packing
- cutting parameter tables
- editing at any time during programming
- piece library
- metal sheet library
- job library
- warehouse management (with bar code reading option)
- management of metal sheets of any size
- order management
- personalized print layouts
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OFFLINE INTEGRATION FOR LASER CUTTING
CADMAN-L 3D provides fully automatic, semi-automatic or manual offline programming including nesting, optimization of cutting and machine parameters. This software allows the user to configure the type and value lead-in/lead-out for different contours depending on the material and thickness to be processed.
Flexible lead-in/lead-outs
Automatic selection from various types of micro-joints
Advanced common line cutting
Collision avoidance and automatic cutting sequence
Skeleton cutting and utilization of sheet remnants
Complete flexibility to manually or semi-automatically cut and nest laser parts
Automatic time and cost reporting
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OFFLINE INTEGRATION FOR PUNCHING
CADMAN-P 3D offers a range of sophisticated functions for programming CNC turret punch presses. Punch sequencing and tool selection automaticallly consider turret configuration, stations sizes and features to optimize the punching process. CADMAN-P 3D provides full support for all standard and advanced punching functions, including Multi-Tools, standard and special punches and tools for forming, embossing, tapping, stamping and rolling.
Automatic punch selection, assignment and turret loading
Optimization of tool changes and punch sequencing
Complete support for complex punching
Powerful database control of punches and dies, Multi-Tools and turrets
Extensive parametric punch and die library
Common and non-common line punching
Automatic sheet repositioning
Automatic time and cost reporting
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ARIANNA CNC supplied by Ficep represents the ultimate innovation among the control units for CNC machines used on simple 2 controlled axis machines up to more than 40 controlled axis machines.
ARIANNA is an extremely easy and intuitive software, thanks to the user-friendliness of Windows and to the graphics which has been dedicated exclusively for the steel construction, ARIANNA can be easily used even by inexperienced users.
The set-up through visual windows is really effective and errorproof.
The programming of nesting and multing for drilled plates and for steel construction beams is extremely simple and intelligible.
The M.M.I (Man Machine Interface) ARIANNA is the same on all Ficep CNC machines, this enables operators and maintenance people of a steel construction workshop where machines of different type are installed, to understand the use and programming independently from the typology of the machines.
Moreover it is understood that ARIANNA can be interfaced with the most modern CAD systems (Structural Steel CAD 3D) for the steel construction industry, such as BOCAD, X-STEEL, STRUCAD, SCIA, DESIGNDATA, PROSTEEL, etc.
Furthermore, thanks to the CAM (Computer Aided Manufacturing) and MIS (ultimate Management Information System for steelwork fabricators) software packages supplied by our sister-company STEEL PROJECTS, the software ARIANNA can be interfaced with CAD such as AUTOCAD importing formats like DXF and DWG, apart from the most recognized format DSTV (Deutscher Stahlbau-Verband).
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Features
- User Interface
Genesis uses the same user interface as other Radan 08 products. The screen below shows the interface and a typical sheet layout for the current part.
- Output
Machine set-up, tooling lists, nest graphics, part identification and most importantly the machine program are all automatically produced directly from the nest schedule.
- Automatic Nest Schedule
Automatic program creation following input into the nest schedule of part number / kit number, quantity required and priority to determine which components are the most urgent.
- Manual 'bump' nesting
The 'bump nesting module allows parts to be placed onto the sheet from a nesting schedule. Parts always jump to position nearest the cursor. Moving the cursor causes the parts to track around the shape of parts already on the sheet until the desired position is selected.
- Data Translation Wizard
The Data Translation Wizard automatically translates single or multiple DXF and DWG formats.
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Radpunch brings advanced punch press CNC programming to the Radan family. Combining sophisticated technology with unrivalled ease-of-use, Radpunch delivers maximum productivity for your engineering staff and machine tools.
Radpunch supports most machine tools available worldwide today and integrates seamlessly with Radprofile to provide a comprehensive solution for combination machines such as punch/laser or punch/plasma.
Now Radpunch is even easier to use than ever. The revised user interface and graphics display simplifies operation and enhancements to the manufacturing database means that more information about your production processes is captured by the system for use in future programs.
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