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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
Other machining operations can be performed with the Leonard system, like Boring, Milling or Drilling operations. The different working units can be Combined on a column with rotating base ("B" Axis) or on different Pallets to be manually or automatically installed in the carriage.
The Leonard lathe can be supplied with different type of Steady rests according to the work piece and the required machining.On demand different accessories are available like the work piece probe, the tool probe and the Automatic tool changer.
Safop has developed some special system for the measuring of high sophisticated work pieces like the turbine rotors. The Run Out Measurement System and Blade Measurement System are used with success by the main producers of this type of work pieces.
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Drilling
Machining with coolant supply through the tool, regardless if the tool is in radial, axial or in an inclined position. Accuracy-killing changes between various machines is avoided.
Thanks to very high feed forces and high power also at low speed drills with large diameter can be used with optimum performance. A single look into the speed-power-diagram or the speed-torque-diagram shows the difference...
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The Atritor Dryer-Pulveriser has been in continuous manufacture for 80 years. It has a quite unique design with pulverising occurring predominantly by attrition. The mill is a very compact air-swept flash dryer and temperature differentials of over 500° C ensure high evaporative capacity and thermal efficiency.
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The Mikro-LGM long gap mill assures superior product quality and peak operational efficiency. Built upon the strength of Hosokawa's unparalleled experience in size reduction, thermal processing and classification, the Mikro-LGM long gap mill is designed to meet the exacting demands of a wide variety of industrial applications.
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The plants are characterized by an enormous flexibility. By means of individual adaptation of the inlet air conditions which can be adjusted section-wise, the weir adjustment for optimization of the retention time distribution and the integrated filter concept, particles can be formulated exactly according to the customer's demands.
In order to meet the requirements of the EC Directive 94/9 (ATEX 95), the continuous fluidized bed plants can be equipped with certified explosion suppression systems according to the available product data and depending on the risk assessment for dust explosions.
The GMP design allows simple and quick cleaning, especially as WIP systems for automatic cleaning can be integrated.
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LABORATORY FLUID BED SYSTEMS
The higher your requirements to be met in the fields of drying, granulation and coating/layering, the more you profit from the OYSTAR HÜTTLIN fluid bed technology. The spraying system of the three-component nozzle guarantees an optimum mixture and a homogeneous coating. The patented process gas distributor blade Diskjet prevents adhesion of the product and offers the best conditions for reliable and reproducible processes.
Regardless which size of fluid bed you require the unique advantages of Oystar Hüttlin laboratory fluid bed systems are identical to the production fluid bed systems. This bears the advantage of precise scale up calculations using the Oystar Hüttlin developed software NexStep.
MYCROLAB
Laboratory fluid bed for batch sizes ranging from 0.05 to 1 kg
* Process filters with various types of filter materials and cleaning by means of compressed air
* Filling manually or by pneumatic suction. Manual discharging
* Optional data transfer to and recording on external PC with MycrOP software
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LABORATORY FLUID BED SYSTEMS
The higher your requirements to be met in the fields of drying, granulation and coating/layering, the more you profit from the OYSTAR HÜTTLIN fluid bed technology. The spraying system of the three-component nozzle guarantees an optimum mixture and a homogeneous coating. The patented process gas distributor blade Diskjet prevents adhesion of the product and offers the best conditions for reliable and reproducible processes.
Regardless which size of fluid bed you require the unique advantages of Oystar Hüttlin laboratory fluid bed systems are identical to the production fluid bed systems. This bears the advantage of precise scale up calculations using the Oystar Hüttlin developed software NexStep.
UNILAB
Laboratory Fluid Bed for batch sizes ranging from 0.2 to 6 kg
* Mobile unit with operating panel
* Process air equipment and circuit cabinet with integrated PLC for separate installation
* Diskjet
* Three-component spray nozzle
* Dynamic filter
* Pneumatic discharge system
* Top-spray - optional
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LABORATORY FLUID BED SYSTEMS
The higher your requirements to be met in the fields of drying, granulation and coating/layering, the more you profit from the OYSTAR HÜTTLIN fluid bed technology. The spraying system of the three-component nozzle guarantees an optimum mixture and a homogeneous coating. The patented process gas distributor blade Diskjet prevents adhesion of the product and offers the best conditions for reliable and reproducible processes.
Regardless which size of fluid bed you require the unique advantages of Oystar Hüttlin laboratory fluid bed systems are identical to the production fluid bed systems. This bears the advantage of precise scale up calculations using the Oystar Hüttlin developed software NexStep.
PILOTLAB
Pilot Fluid Bed for batch sizes ranging from 4 to 50 kg
* 10 bar shock-resistant as standard
* Process air equipment and circuit cabinet with integrated PLC for separate installation
* Diskjet
* Three-component spray nozzle
* Dynamic filter
* Pneumatic and gravimetric charging
* Pneumatic discharging
* Top-spray - optional
* UltraClean - optional
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Special big-sized gear couplings, equipped with fixed or telescopic intermediate shaft, called “mill spindles”.
These couplings can transmit very high torques with working angles reaching up to 2.5°. They are installed in the main drives (gearbox-rolls) of the mill stands for steel and other metals. Further information is contained in Maina catalogue 197/C.
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Spindle drive - conventional design
MSD 2 speed gearbox
The MSD two speed gearboxes are used in conventional design applications where the motor and the gearbox are mounted outside of the headstock.
According to this design, the spindle is driven by belts, silent chain, or gearing.
Rated output torque up to : 4400 Nm
Input speed up to : 8000 tr/mn
Reduction ratio : 1 to 4.9
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The JAURE spindle coupling are designed to fulfil the requirements of transmitting the maximum torque possible while operating at a specific angle of misalignment between driving and driven equipment.
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Hardinge is proud to offer The Bridgeport EZ Vision Automated CNC Mill. EZ Vision is a 2 or 3 axis control that comes factory-fit (not retrofit) with power feeds on the Series I Standard Mill. The control is easier to operate than a conventional CNC, and far more productive than manual machining. The 2D contouring capability lets you machine angles and radii without a rotary table. It offers tremendous time-savings on repetitive work like bolt hole circles. Batches, and "one-off" jobs go faster and setup time on repeat batches is greatly reduced. A 3rd axis option is available to further enhance the machine's productivity.
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Our most popular Knee Mill, combining the patented MillSlide® with our Centurion control, is one of the largest and most powerful Knee Mills in its class!
Oversized 4.125" quill with #40 taper
7.5 HP spindle with back gear
Patented MillSlide® construction offers a robust solution to Z axis travel without compromising manual quill operation
Fully programmable direct drive spindle offers higher spindle speeds, smoother operation and lower maintenance costs
Adjustable ram increases machine "throat" offering large machine capabilities at a small machine price
Rigid tapping available as an option
DRO operation in manual mode
Conversational programming
"Skill Level Select" software
Manual teach
Ground ball screw construction
True encoder positioning feedback
Graphic program verification
One event MDI canned cycles
Knee mills with ball screw driven quill designs are obsolete. Knee mills are for environments needing maximum flexibility. The Milltronics knee mills are simply the most exceptional knee mills ever marketed. The Milltronics patented Millslideâ redefines versatility, rigidity, and operator friendliness, and is the most innovative vertical axis solution ever invented for the knee mill. Simply stated, the Partner VK2, VKM3 and heavy duty VKM4 knee mills with the MillSlideâ are undoubtedly the very best toolroom milling machines in the world. Combined with a unique CNC system with exceptional value at low cost, we are sure you will come to the same conclusion.
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Stress Relieved and Annealed GA50 Meehanite Castings
Rigid Honeycomb Wall Column Construction
AC Inverter Spindle Drive
High Torque 8:1 Back Gear
Micrometer Stop for Quick Depth Setting of Quill
Halogen Work Lamp
Automatic Lubrication System
Double Lock Device for Axes
Precision Ground Table Surface
Hardened & Ground Way Surfaces with Turcite B
Dovetail Way Surface for X Axis
Square Box Ways for Y Axis and Knee
Internal Knee Rapid Feed Motor
Adjustable Double Nut Design for Minimal Backlash
Chrome Plated Precision Ground Quill
Induction Hardened & Ground Splined Spindle Shaft
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Features:
Overall dimension: 20x40x76 mm.
Measuring range: up to 12,5 mm
Repeatability: < 0,05 µm.
Connection to the electronics through cables long up to 30 m
Memory chip for process optimization.
Pneumatic recoil.
Quick manual retooling of the fingers.
Wide range of fixed or manually adjustable supports.
Fingers available with breakaway pin.
Advantages:
COMPATIBILITY
Fits all measurement applications related to:
- diameter
- position
on new or operating machines
No limits of installation due to the loss of the signal.
ACCURACY
Within the measuring range:
- sub micron, through automatic calibration on the master for every measure.
- micron, through automatic calibration on one master only for all measures.
PRODUCTIVITY
No manual retooling within the measuring range.
Quick manual retooling for adjustment to a new family of pieces.
Prevention from machine breakdown due to accidental impacts.
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Features:
» Handling of two LVDT transducers, for continuous and interrupted surfaces gauging.
» Compact size.
» Bench and built-in versions.
» Application customisation by the user through the set-up of:
- Gauging formulas;
- Arms ratio for self-learning;
- Metric or British measurement units.
» Analogue indicator for the continuous measurement
display, with x1 and x10 automatic scale change.
» Digital I/O, SINK or SOURCE type, for the connection to CNC/PLC.
» The operator's panel provided with sensitive waterproof sandwich keyboard allows:
- Setting the three gauging thresholds for the output contact;
- Setting the delay of cycle start input contact and zero quota output contact;
- Setting the zero correction value (offset);
- Selection of the reading of individual transducers for the mechanical manual zeroing;
- Measure electronic, manual and automatic zeroing.
» Memory and LEDs test performed at start-up.
Advantages:
» Accurate.
» Simply to configure and to programme.
» Can be integrated in any architecture both in a new machine or in an already operating machine.
» Comfortable to use.
» Tough and reliable.
» Affordable.
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Features:
Resolution: 0.1 µm
Linearity: +/- 1 µm (Diameter)
Linearity: +/- 0.5 µm (Position)
Standard gauge fingers for measure of diameters from 5 mm to 90 mm.
Watertight.
Measure of smooth or interrupted surfaces.
Gauge slides driven by air or oil.
Fine adjustment on slide.
Wearproof fulcrums.
Advantages:
Accurate.
Sturdy, suitable for installation on grinders.
Fits pre-, in-, and post-process applications.
Quick set-up and retooling.
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AP Series automatic polishers are designed for time saving purposes, when it is requested the preparation of a certain number of metallographic samples simultaneously or, where the large number of samples justifies the choice of an automatic machine.
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High Speed Cutting and Jig Grinding with very high precision in one machine
Simple programming of the machining cycles for jig grinding
Grinding technology fully integrated (contact measurement of the abrasive pin, dressing spindle, grinding oil, CO2 extinguishing system etc.)
High precision of machine due to combined use of linear motors and absolutely friction-free hydrostatic guides in all axes
Maximum feed rate and acceleration limited to achieve highest possible precision
Outstanding damping characteristics due to hydrostatic system oil film in all axes
Friction-free counterbalance in the Z-axis
Extremely rigid machine construction, 11 t weight
Three-point support, damping machine feet
Precise control of all temperatures in the machine, including the cooling water, the oil for the hydrostatics and the oil for the machining, cooling of motors and secondary magnetic elements, extra cooling housing for spindle
Cabin completely closed, includes noise reduction and large windows with security glass, loading with crane possible
Infrared touch probe for work piece set up and 3D measurement of the contour
Chip disposal via 2 spiral conveyors into chip box behind the machine
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It represents an ideal equipment for the agglomeration, granulation and mixing of food, chemical and pharmaceutical powders. It is successfully used in the additivation ( flavouring, colouring, etc.) and encapsulation of mixtures or powdery products thanks to the proved uniformity and homogeneity of its fluid-bed process. Its use is suitable for thermosensitive products. It is available in several construction materials.
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OYSTAR Hüttlin fluid bed systems have a modular design. The base devices are designed as heavy-duty 10 bar or 12 bar excess pressure lines and can be adjusted using various different options.
Depending on the application required the Oystar Hüttlin fluid bed system can be configurated as:
HD Hüttlin dryer
HDG Hüttlin dryer granulator
HDGC Hüttlin dryer granulator coater
OYSTAR Hüttlin concept solutions mark a clear move away from the conventional technology of the past almost 40 years. The different detailed solutions such as the Diskjet, the spraying system, the dynamic filter and the gas analysis for organic processes involve major process advantages that greatly benefit the user.
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APOLLO 13
DIAMETER OF APPLIABLE END-MILLS:
4-13 FOR 2 FLUTED AND 6-13 FOR 4 FLUTED END-MILLS
APPLIABLE SHAFT DIAMETER OF END-MILLS:
4-6-8-10-12
AXIAL ANGLES:
1 PRIMARY CUTTING ANGLE 6º
2 RELIEVE ANGLE 20º
3 END GASH 30º
Whetstone grinding wheel:
CBN 170 FOR HSS (DIA 170 FOR CARBIDE)
VOLTAGE:
+ -10% 220V AC 50/60HZ
ENGINE POWER:
100W - 7200 RPM
DIMENSIONS: 220x2220x200
WEIGHT: 4.8 KG
EQUIPMENT:
5 HOLDER TUBES
RING SUPPORT FOR 2 AND 4 FLUTED END-MILLS
ALLEN WRENCH 3 mm
ALLEN WRENCH 2.5 mm
BRUSH
CABLE CONNECTION
APOLLO 22
DIAMETER OF APPLIABLE END-MILLS:
12-22
APPLIABLE SHAFT DIAMETER OF END-MILLS:
12-16-20
AXIAL ANGLES:
1 PRIMARY CUTTING ANGLE 6º
2 RELIEVE ANGLE 20º
3 END GASH 35º
Whetstone grinding wheel:
CBN 270 FOR HSS (DIA 270 FOR CARBIDE)
VOLTAGE:
220V AC 50/60HZ + - 10%
ENGINE POWER:
300W - 6900 RPM
DIMENSIONS: 300x300x280
WEIGHT: 12 KG
EQUIPMENT:
3 HOLDER TUBES
RING SUPPORT FOR 2 AND 4 FLUTED END-MILLS
ALLEN WRENCH 3 mm
ALLEN WRENCH 2.5 mm
BRUSH
CABLE CONNECTION
1 Fast (only 2 minutes) in implementation.
2 No need any professional knowledge, anyone can use it.
3 Machine favorite of the head. You can reuse the end-mills.
4 Saving, increase profits, increase effectiveness of the production.
5 Saves time, money, material and end-mills.
(APL-13 edges up to 1500 pieces with the same grinding wheel)
(APL-22 edges up to 1300 pieces with the same grinding wheel)
6 Increase the life time of the end-mill (wearing nothing more than 0.2 mm)
7 You can reuse the end-mill 8 to 9 times.
8 10 times more precise than hand-sharpening
9 Applicable to 2 and 4 fluted end-mills of HSS and carbide.
10 Simple, compact, portable and secure.
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Quickly sharpen a wide range of end mills. Renew endmills up to 1" in diameter and 6" flute length. Easily sharpen long flute end mills. The easy-pull handle allows precise control of the air-bearing spindle. You can pull and rotate the spindle the full length of the end mill without the necessity of re-positioning your hand. Increase your production. A sharp end mill will allow maximum machining rates as well as generating less heat in the process. Fewer burrs will be created, reducing the time necessary for finishing processes.
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