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Robust and structurally balanced, providing excellent rigidity and thermal and mechanical stability-all resulting in improved accuracy, finish and tool life. The compact GX 480 DT drill/tap center offers exceptional and unprecedented speeds and feeds for high productivity
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Machines:Standard andSpecial
Using the above products, Zagar is noted for the many special machines, designed, built and supplied to industry world wide. Using developed principles, Zagar has constructed many machines that are a cornerstone of the manufacturing industry.
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STANDARD EQUIPMENT
OPTIONS
SNT 2 base - Micrometric feed box - Coolant unit (pump and tank) - 24 V illuminating attachment - Standard electrical tapping attachment - Intermediate table - Distance spindle / table + 100 mm - Quill powerfeed box ( 0,1 mm/t ) - Security switch/chuck guard - Vices and attachments
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STANDARD EQUIPMENT
OPTIONS
SNT3 base - Coolant unit - 24V illuminating attachment - Electrical tapping attachment - Quill powerfeed box 0,1 mm/t - Raising column - Intermidiate table - Micrometric feed box - 1PH motor - 3PH motor - Chuck guard security - Attachments - 2 speeds motor
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Application:
Threaded insert with bores is a self-tapping fastener for the creation of wear-free, vibration-resistant screw joints with high loading capacity in materials with low shearing strength. It is suitable for installation in the following materials: Aluminum and aluminum alloys; magnesium alloys; Duroplastics, thermoplastics(with the exception of rubber-soft thermoplastics < 100 Shore A).
The head serves as a support for electrical contacts, for simultaneous fixture of several parts; when stress is applied against the head, the pull-through force is significantly increased
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The Foamsert is a special version of the Trisert and has a very coarse truncated external thread form. Like the Trisert it has three equidistant cutting flutes over the length of the external form and it is this unique combination that makes the Foamsert ideally suited for use in structural foam materials, laminated chipboards, medium density fibre board and certain types of glass reinforced plastics.
Continuous product development has led to a headed version of the Foamsert providing all the benefits of the headed Trisert in an expanded range of materials. This innovative new design adds a significant degree of versatility to the existing inserts for plastics. Both the Double Ended and Reduced Headed versions are installed using a reversible driving mechanism.
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The Tappex Trisert range of brass self-tapping inserts includes three primary designs: Double Ended, Reduced Headed, and Regular Headed variants, to solve most application problems in thermoset and thermoplastic grades including the latest engineering plastic alloys. The concept of the design is to provide a reliable and efficient post-mould production process, where the installation torque can be controlled and monitored for increased reliability.
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The bush with its cutting slot is a self-tapping attaching part which ensures screwed assemblies for high loads, without wear in case of frequency disassembly of the screw and resisting vibrations in materials with low shearing strength:
light alloys
cast iron, brass, bronze,
non-ferrous metals,
plastics,
laminates, hard woods,
chipboard panels.
Material:
Cemented steel
quenched, zinc plated
yellow bichromate treated
S 250
U-Z36Pb3 brass
Stainless steel
18.9
Other dimensions and materials on request.
Tolerances on tapping 6H over the full length ± 0.2 mm.
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... see all the products in the category
Inserts
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Extracting machines automati to us Arcofast series
The Arcofast is an extracting machine automatic rifle to lateral positioning (operating or opposite side), for the pieces withdrawal of money pressofusi and their drainage by means of lateral ribaltamento of 90°.
Composed from arm of withdrawal of money, mounted on adjustable support of support, to commando electrical worker for the movements of income and escape, with programmabile preapproach. The commando is always pneumatic, instead, for the functions of taken, extraction centers them. Pneumatic commando for the functions of taken, extraction centers them, ribaltamento and warehouse pieces. Drive with electric motor to alternating current set in action from inverter. Suit of control panel, cables connection electrical workers, device of control prelevamento pieces with predisposed support to receive 6 sensors (the ns. supply comprises of series n. 2 sensors). The version Arcofast 3 is in a position to serving presse from 140 to 560 ton.
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Automatic sprayers model PLUS
The PLUS model is created to serve die-casting machines from 400 to 2500 ton. Buold with brushless motors (on both horizontal and vertical axis) it is able to move the 2 axis at the same time in order to allow entries, internal movements and exits from the dies at very high speed (up to 1,2 m/s). In order to satisfy the different needs of any foundry we have created several models where the difference is basically the vertical stroke (1000 mm, 1300 mm, 1500 mm, 1750 mm, 1900 mm) and of course the horizontal axis. The spraying head is equipped with 7 nozzles fixed platen + 7 nozzles movable platen for the smallest model up to more than 40 nozzles fixed platen 40 nozzles movable platen for the biggest model. On demand it permits to use a spraying head divided into 3 working bands independently programmable with double solenoid valves (one for mixing and two for blow) for spraying of a first lubricant. The easy programming of times, speeds and positions is guaranteed by a microprocessor Siemens S7 and a control panel equipped with dies memory.
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To provide our customers completely integrated production cells, IDRA has established strong partnerships with the main foundry automation suppliers.
For extraction of castings Idra cooperates with ABB and uses the IRB series Robots, also for programming and diagnostic. These are completely integrated in the die casting cell so as to have only one reliable production system.
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The LX/L series die lubricator with 1 or 2 axis, assures precise and accurate spraying for easy extraction of castings.
Modular standard lubrication head with adjustable width to adapt to the shape of the casting. On request, lubrication heads of other brands can be mounted.
Spraying cycles are automatically adjusted to any changes made to the program and stored on flash eprom. The Lubricator is supplied with standard functions easy to customize.
Equipped with Siemens S7 Control for flexible and efficient management, as well as a TOUCH-SCREEN operator panel to store all programs on flash eprom.
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Die spotting press / try-out press
* 4-column presses (HTP)
* 4-column presses (HS4-W)
* Hyd. double-sided presses (HD-W)
Pressing force: 630–25.000 kN
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DESCRIPTION
The press BV or MIL is used for splitting, adjusting, maintenance and try-out operations on dies and moulds (thermoplastics, die casting, thermosetting, rubber and blanking) and it is possible to inject special waxes, at low pressure, into the mould.
CONSTRUCTION
The very sturdy structure consists of a welded and normalized steel basement and cast iron base-plate.
The lower plate is idraulically extensible and therefore it makes easier the carrying-out of the mould loading and unloading. Furthermore it makes possible to draw the die or mould lower part out of the press by carrying-out the treatments in effortless work position.
The upper plate slides vertically by hydraulic actuation on the four guide columns and can be overturned by 360° way it is possible to put the upper part of the die or mould upper part in effortless work position. The upper plate clamping in the exact horizontal positioning will be given by four hydraulic actuated locating pegs.
CONTROL PANEL
Each button on the control panel is marked with a clear function. The sequence of movements is controlled by PLC-SIEMENS S7 to prevent any mistake of the operator.
MACHINE CONTROLS
Pre-programmed SIEMENS S7- electronic controls.
ADVANTAGE
- Digital control of the parallelism
- Digital monitoring of stroke
- Digital monitoring and setting of pressure
- Self-learning system for recording of mould stroke
- Multi-languages diagnostic error search
- Management of all press functions
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REIS try-out and spotting presses guarantee perfect dies prior to production run. High quality, precision and economic efficiency of our spotting presses offer decisive advantages for any tool and die maker. REIS spotting presses reduce the production costs for a die and also result in reduction of fixed costs.
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Threading
* Dependable heavy duty machines for maximum up-time, superior quality threads and minimal threading time.
* Industry’s widest selection of hand and power threading equipment.
* Manual “hammer” type chuck and “auto-chuck” models.
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VAS M 16-63
For metric threadng DIN/EN 60423 of electrical conduit pipes up to M&·. Also valid for gas pipe threading (DIN 2999/BSPT or NPT) up to 2" (dies are required). Ligth and compact, weighing only 46 Kg.
Efficient cutting, reaming and threading operations.
Universal single-phase 680 W motor, insulated according to VDE/EEC standards
40 RPM without load and 27 RPM with load. Easily replaceable brushes. Automatic and adjustable lubrication inside the ratchet threader, directly over the dies. Self-locking jaws, whitch are easily replaceable.
The threading machine M63 includes: automatic ratchet theader, 2 set of dies (M16-40 and M40-63) 3 legs, 1 cutting oil container, and a set of assembly tools.
Size: 590x375x395 mm.
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The Hot Tap Tool is the most precise and economical way to tap through 2", 3", 4", or 6" branch saddles. This tool can be used with the No. 2LC, No. 2CU, No. 14, or the No. 28CU fusion machines in combination with the Sidewinder. The gland is customized to meet the user's material of choice. The user does not have to do any compatibility fusion in the tool make-up. Main line contamination is eliminated by containing continuous chips in the cutter, ahead of the coupon, then retracting them out of the main. Tool components are butt fused together, eliminating the need for safety chains. The gland fitting of the tool includes a packing seal for safety, ensuring no leakage around the cutter drive shaft, and a test valve. The McElroy Hot Tap Tool is long enough to meet or exceed ASTM standards for squeeze off dimensions or it can be used with a ball valve.
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Landis Thread and Form Rolling program includes:
Thread rolling heads, rolls, consumables and spares
Machine rolls
Replacement rolls - all makes
Along with our range of standard items shown on our site, we can produce a number of special products for your application.
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Landis Reamer Program
Landis Reamers for reaming, chamfering, and facing come in four basic styles - solid, detachable blade, insert blade and composite. The style supplied will depend upon the operation to be performed and the type of Landis die head in which it will be used. They can be identified by a symbol number stamped or etched on one of the flutes of the solid and composite reamers and on each one of the blades of detachable and insert blade-type reamers.
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Create stronger threads faster with better finishes using Landis CNC Thread Rolling Tools. Compact in size, with a small working envelope, they’re ideal for large and small lot production on automatics and CNC machines. Landis CNC Thread Rolling Tools are designed for thread sizes from #0 to 5/8" and material hardness to 24 Rockwell C.
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DESCRIPTION
The die-splitter is used for splitting, adjusting, maintenance and try-out operations on progressive and transfer dies such an blanking, die casting, etc.
Easy and safe maintenance for the operator
The platens of the die-splitter are provided with 2 large cavities that allow the operator to reach the lower part of the die-half, allowing rapid assembly and disassembly of the various parts of the dies.
COSNTRUCTION
The sturdy structure consists of a welded and normalized steel base, columns and platens.
The lower plate travels on rails away the columns for clear and open loading and unloading. At the ends of the rails is a 90 degree tilting option that tilts the lower die section to a vertical position for easy access to the front and back. After the die is loaded, the plate positions it self between the columns on return travel by mechanical locking, to ensure precision opening and closing of the die halves and repeatability.
As the upper plate slides vertically by hydraulic actuation on the four guide columns and rotates 360 degrees by reduction gears, it is possible to put the upper die half in any work position to carry out the working operations. Clamping of the upper plate in the exact horizontal position is performed using four hydraulically actuated locating pins.
CONTROL PANEL
Each button on the control panel is marked with a clear function. Having the sequence of movements controlled by the PLC prevents operator mistakes.
Manufactured in accordance with CE and North America standards.
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