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The SmartTech Moderate capacity Air Dryers feature an all digital control with an easy - to- read four line backlit LED display. System pressure, Line Pressure, Air Flow, Air Temperature, Humidity, and Water Temperature are continuously displayed and can be placed in a HOLD mode for accurate adjustments. A Help menu is available for troubleshooting.
Key features
- Output capacities of 5,500, 11,000 and 16,500 SCFD
- 10% Greater output capacity than other manufacturers products
- Utilizes updated ST Series fully field repairable water sealed compressor
- Built-in interface for ATS-300 Transfer and Control System
- Solid State controls and diagnostic system
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Cleaning Systems: ultrasonic cleaning tanks, single or two-stage cascade immersion and spray-rinsing tanks, hot air dryers, vacuum dryers, centrifugal dryers, solvent dryers, ultrasonic degreasing machines, spray-cleaning machines.
Ultrasonics: piezoelectric and magnetostrictive ultrasonic generators, flanged or bulkhead mount submersible transducers. Available work frequencies from 19 to 70 kHz. Modular construction of the piezoelectric units allow to supply a generator also with different frequencies.
Automation: 2 or 3 axes handling systems with load capacity up to 250 kg, LIFT-Systems for vertical automation, feed and exit belt conveyors.
Water treatment: water deionising units, water treatment systems, ultra-filtration units, vacuum evaporators, reverse osmosis systems.
Painting: automatic spray-painting booth for small components.
NDT: Automatic FPI Dye-Pen, wash and developer systems.
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Continuous hot air dryer CD25-600
Hot air dryer for removing surface moisture and condensation from non-hygroscopic materials. Designed for mounting directly on the processing machine and available with hopper sizes from 25 to 600 litres. Can also serve as a floor-mounted drying system in combination with drying hoppers from 30-4000 litres.
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Spiroflux manufactures and markets its own products in the fields of drying and the desiccation.
With the range of drier TSX, we chose technologies of quality: stainless hopper, insulates double skin, regulator PID... etc
The heating elements and the temperature probes are manufactured by our head office VULCANIC.
Generators of dry air DSX
are the subject of a Spiroflux patent by their original principle of production of air and regeneration uninterrupted.
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Bella Dryers and Coolers
Series 506
Bella Series 506 dryers and coolers by Dynamic Air Inc. offer a new method of drying or cooling powders, granulates and filter cakes. The dryer can be used for drying, mixing, spraying, agglomerating and cooling in the same unit without additional equipment or costs. Operation is extremely efficient because air flows around material while it is suspended in the weightless zone of the mixer. This maximizes the total surface which is exposed to the air, increasing the desired effect. The drying process will go through an adiabatic evaporation with thermal efficiency at about 80 percent. Only small air volumes are required compared with other fluidizing dryers.
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ACI Air knife Systems are a cleaning, drying and cooling device used in both manufacturing and other processes. By creating a high intensity, balanced sheet of laminar airflow across the entire length of a component, an air knife has the ability to clean, dry or cool components, webs and conveyors..
The number of manufacturing applications suitable for air knives is bewildering. Typically they are used for cleaning, drying and cooling any type of surface ranging from cans and bottles to textiles and extrusions.
Examples:
• Removing residue water from bottles and cans prior to product labelling, ink jet coding and packing operations.
• In conveying systems air knives are used on continuously produced parts or products. In the Cement Industry ACI air knives can be used to remove dust and gravel from the conveyor. Rubber extrusion used in making seals for car doors and windows require a dip in hot salt potassium nitrate to give it a gloss. An air knife can be used to blow off the excess salt to restore the gloss.
• They can be used to remove viscous contaminants from a surface. Cutting oil used in the production of threaded metal rods can be blown away by an air knife.
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ITW Vortec's Curtain Transvectors are air amplifiers, which use a small amount of compressed air to produce a strong, high velocity, laminar sheet of air. Ionizing versions of the air knives effectively neutralize static while providing a powerful blowoff to remove accumulated dust, scrap, particles and contaminants on surfaces and finished products. The airflow delivers positive and negative ions to the surface to kill static cling to improve cleaning. Available for a broad range of manufacturing operations, the Curtain Transvectors efficiently handle high-speed drying applications and clean wide areas such as wood panels, laminates, sheets, films and other large objects or flat surfaces. The patented design significantly outperforms similar products in reduced noise levels and providing excellent uniformity of airflow. Compact and easy to install, Curtain Transvectors have no moving parts, provide instant on/off, and are offered in various lengths. Stainless steel models are available, ideal for applications where purity, high temperature or corrosive environments are concerned.
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Nex Flow™ air blade™ air knives are superior to competitive units for the following reasons:
- All our air knives are full flow which means they can be put end to end for continuous flow and takes up less space in tight areas. Even one competitor's so-called full-flow standard answer to our Nex Flow™ standard air blade air knife is not nearly as efficient as ours by their own published values and is only a small, flimsy version in comparison.
- All our air knives come with a stainless steel shim to maintain the gap for the compressed air to exit. Many companies use plastic shims which may be "squeezed" for uneven flow but more important, no matter how clean you make the compressed air line, the plastic will wear. Plastic shims is one of the biggest complaints customers have with air knives - Nex Flow™ however uses stainless steel shims as a standard in all air knives.
- Easy mounting. Some air knife designs are difficult to mount requiring them to be taken apart, often effecting flow and making the job of mounting more difficult. All Nex Flow™ air knives have convenient mounting holes.
- All Nex Flow™ aluminum air knives are anodized while many competitors do virtually nothing to the aluminum for protection. In fact, if you want any better protection they try to get you to by more costly stainless steel when simple anodizing is less costy and already "standard" with Nex Flow™.
- Flexibility in connections. Except for the very short lengths, both standard and X-stream™ versions have compressed air ports at the ends and the back for flexible choice in air input.
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ACI Air knife Systems are a cleaning, drying and cooling device used in both manufacturing and other processes. By creating a high intensity, balanced sheet of laminar airflow across the entire length of a component, an air knife has the ability to clean, dry or cool components, webs and conveyors..
The number of manufacturing applications suitable for air knives is bewildering. Typically they are used for cleaning, drying and cooling any type of surface ranging from cans and bottles to textiles and extrusions.
Examples:
• Removing residue water from bottles and cans prior to product labelling, ink jet coding and packing operations.
• In conveying systems air knives are used on continuously produced parts or products. In the Cement Industry ACI air knives can be used to remove dust and gravel from the conveyor. Rubber extrusion used in making seals for car doors and windows require a dip in hot salt potassium nitrate to give it a gloss. An air knife can be used to blow off the excess salt to restore the gloss.
• They can be used to remove viscous contaminants from a surface. Cutting oil used in the production of threaded metal rods can be blown away by an air knife.
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DESCRIPTION:
Hot air generators for carrying out drying processes at a low temperature.
There are two products ranges: MM-H and MM-HR
MM-H SERIES
Specially conceived for drying processes in which a big air volume and a thermal difference not superior to approximately 30ºC is needed.
MM-HR SERIES
It is similar to MM-H series, but the air aspiration is placed on the opposite site of the air outlet.
The equipments can be made in 3 positions according to the installation that must be carried out.
The main features are:
-Heating gas oil, natural gas or liquefied petroleum gases operation.
-Combustion oven with a performance of 90%
-Centrifugal fans statically and dynamically calibrated for their proper operation.
-Tubular structure painted with black-coloured priming.
-Insulated sandwich panels painted in the oven with RAL 7035 grey colour.
-Working thermostat and security thermostat or limiter.
-Electric panel according to European rules.
-Fastening hooks for an easy transport.
-Base equipment prepared for being connected to air distribution pipes.
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ECOSTAR INDUSTRIAL AND PORTABLE HOT AIR GENERATORS
Production as per DIN 4787-4788 and European standards
CE and other certificates
- Low emission values
- Silent operation
- Superior Design
- High efficiency
- High technology
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By removing excess moisture from product, Key's Air Knife improves plant efficiency, reduces operating costs, and enhances product quality. The Air Knife features an over-line double air plenum with remote high velocity blower that provides both primary and secondary air curtains to strip moisture from product. The product momentarily stops as it flows to the primary air curtain, where it rolls, then proceeds forward for the final pass through the air curtain.
Common Product Applications
- Beans-green, wax, lima
- Berries, cranberries
- Broccoli, cauliflower
- Carrots
- Corn
- French fry strips
- Peaches, pears
- Peas-green, snap
- Vegetables
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Paxton has designed and manufactured custom dryer blower systems for industry since the 1950's. Many of today's standard industry practices for "precision drying" and air knife design were pioneered here at Paxton.
Following are some of the key factors we consider in the design of your Air Knife system:
- The Air Knife system's objective(s).
- Direction of material flow and posture of the material: Horizontal / Vertical / Inclined
- Product temperature.
- Speed of the line.
- Arrangement of product or material on conveyor, i.e., single file, rows, etc.
- Dimensions of product(s) involved.
- Description of surfaces, including cavities and difficult areas.
- Conveyor dimensions .
- Temperature limitations, and heat sensitivity of materials.
- Drying requirement, and whether product is to be treated (dry, stripped, cleaned).
- Types of fluids involved (wash, rinse, treatments, coatings, acids, plating or printing).
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• Blower/air knife systems engineered and “Guaranteed” for each application
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Rotary air knife and nozzle system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote.
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WindJet Air Knife Packages, complete with knives, regenerative blowers and package accessories, can be configured to your exact specifications. We also offer WindJet (Low Flow Air Knives that use compressed air.
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• Blower/air knife systems engineered and "Guaranteed" for each application
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic compact Blowers 3-50 Hp (2.2 - 37 kW)
• Sonic Rotary air knife and nozzle system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min)
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product
change over.
• Products are CE Registered with IEC Motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote
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Paxton's technical design team is second to none. We will expertly design the optimum system for your needs, and will provide a quotation for a complete Air Knife system with Paxton blowers, ready for installation.
Following are some of the key factors we consider
in the design of your Air Knife system:
The Air Knife system's objective(s).
Direction of material flow and posture of the material: Horizontal / Vertical / Inclined
Product temperature.
Speed of the line.
Arrangement of product or material on conveyor, i.e., single file, rows, etc.
Dimensions of product(s) involved.
Description of surfaces, including cavities and difficult areas.
Conveyor dimensions.
Temperature limitations, and heat sensitivity of materials.
Drying requirement, and whether product is to be treated (dry, stripped, cleaned).
Types of fluids involved (wash, rinse, treatments,
coatings, acids, plating or printing).
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AIR KNIFE KITS & AIR KNIVES FROM SECOMAK
Secomak have been producing solutions for industrial process drying and cleaning for over 80 years. During this time, we have developed the expertise, technology and products to solve almost any problem in this field.
Air knife kits
• For a wide range of industrial applications.
• Designed to ease installation, and requiring the minimum of maintenance.
• Offer lower eEnergy costs when compared with alternative methods of drying. Our systems can start paying for themselves within a matter of months.
• Available as an air knife kit for simple installation.
• Site survey and assistance available.
• Air Knives are available cut to size.
Testing Demonstration and test facilities
With a fully equipped demonstration facility we have all the equipment necessary to evaluate your process requirements. Process evaluations can be carried out on single or multiple products, and process specifications developed in conjunction with our customers. We also undertake site surveys and on site process optimisation.
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• Blower/air knife systems engineered and “Guaranteed” for each application.
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Rotary air knife and nozzle system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote
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|
• Blower/air knife systems engineered and “Guaranteed” for each application.
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Rotary air knife and nozzle system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote.
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|
• Blower/air knife systems engineered and “Guaranteed” for each application.
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Rotary air knife and nozzle system (patent pending)
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote
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The ACI air knives of Almeco replace the traditional compressed air systems for blow drying.
The air knives are more efficient and more economic than compressed air. the compact set-up makes it possible to fit the air knives into any existing system/production line.
The main advantages of the air knives:
- low energy consumption
- safe: pressure below 0.25 bar
- limited maintenance
- efficient for both small and big pieces
The air knives have repeatedly proven their worth and their rapid return-on-investment in the food industry, automotive industry, ...
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The air knives are used on the production lines to eliminate quickly and economically the impurities or moisture from the products manufactured and treated on these lines. One still often uses the compressed air for this purpose. Among all the uses of the compressed air, most ineffective is however blowing. Few users realize of the high power consumption and the exorbitant cost of the compressed air.
The air knives have important advantages in comparison with other systems of drying:
- Optimized Energy consumption
- Reduction of the maintenance costs
- Easy Installation thanks to their compact construction
There exist several system requirements of drying ACI, according to the product to be dried. This flexibility makes it possible to use the systems of drying in the most various sectors:
- Industries of bottling and racking
- Agribusiness industry
- Auto industry
- For the drying of lengthened or extruded products
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The Usifroid SMH Series Compact Range of freeze-dryers incorporates the best available performance and features you would expect from standard size production class systems in a cost effective and compact design.
The SMH Series have been designed and manufactured in partnership with the pharmaceutical, biochemical, biotechnology and life science market to guarantee perfect control of your production cycles and is perfect for your clinical trials and production size batches.
Built to the latest cGMP / cGAMP standards, the compact single skid-mounted systems have been designed with minimum required floor space and service / maintenance in mind to ensure quick and easy installation and system startup.
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The Usifroid SMH Series Compact Range of freeze-dryers incorporates the best available performance and features you would expect from standard size production class systems in a cost effective and compact design.
The SMH Series have been designed and manufactured in partnership with the pharmaceutical, biochemical, biotechnology and life science market to guarantee perfect control of your production cycles and is perfect for your clinical trials and production size batches.
Built to the latest cGMP / cGAMP standards, the compact single skid-mounted systems have been designed with minimum required floor space and service / maintenance in mind to ensure quick and easy installation and system startup.
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The Usifroid SMH Series Compact Range of freeze-dryers incorporates the best available performance and features you would expect from standard size production class systems in a cost effective and compact design.
The SMH Series have been designed and manufactured in partnership with the pharmaceutical, biochemical, biotechnology and life science market to guarantee perfect control of your production cycles and is perfect for your clinical trials and production size batches.
Built to the latest cGMP / cGAMP standards, the compact single skid-mounted systems have been designed with minimum required floor space and service / maintenance in mind to ensure quick and easy installation and system startup.
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By combining experiment and technological innovation, Usifroid improves its research freeze-dryer by proposing the PL45.
The research freeze-dryers are manufactured to adapt to all the environments while at the same time keeping in mind that the unit must fit easily into the space available in the plant room. Indeed, the compact unit is mounted on wheels. Its robust design and the completions are examined in depth.
The components accessibility ensures quick and easy maintenance. In contrast with its size, its features are far to be reduced. These characteristics make the PL45, the ideal freeze-dryer for the R&D.
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To meet the great variety of needs from its customers, USIFROID has designed its production-scale freeze-dryers following the modular concept: each machine is an assembly of pre-validated modules which are based on proven technologies and designs.
Freeze-dryers have been divided into different parts, for which standard modules have been developed:
- Chamber and shelves
- Condenser
- Stoppering system
- Refrigeration system
- Vacuum system
- Electrical panel and control system
Using fully integrated computer aided design, the whole freeze-dryer is rapidly defined. This way, USIFROID can build in minimum time a reliable freeze-dryer which fully matches the customer's requirements.
The modular range SMH is also the best solution to accommodate specific layout arrangements while maintaining an easy access for the maintenance.
In addition to those standards modules, some applications may require specific development related to the lyophilisation process, or to the environment of the freeze-dryer. Based on its modular range of products, USIFROID can propose fully engineered solutions to match special requirements.
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