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ITW Vortec's Curtain Transvectors are air amplifiers, which use a small amount of compressed air to produce a strong, high velocity, laminar sheet of air. Ionizing versions of the air knives effectively neutralize static while providing a powerful blowoff to remove accumulated dust, scrap, particles and contaminants on surfaces and finished products. The airflow delivers positive and negative ions to the surface to kill static cling to improve cleaning. Available for a broad range of manufacturing operations, the Curtain Transvectors efficiently handle high-speed drying applications and clean wide areas such as wood panels, laminates, sheets, films and other large objects or flat surfaces. The patented design significantly outperforms similar products in reduced noise levels and providing excellent uniformity of airflow. Compact and easy to install, Curtain Transvectors have no moving parts, provide instant on/off, and are offered in various lengths. Stainless steel models are available, ideal for applications where purity, high temperature or corrosive environments are concerned.
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Nex Flow™ air blade™ air knives are superior to competitive units for the following reasons:
- All our air knives are full flow which means they can be put end to end for continuous flow and takes up less space in tight areas. Even one competitor's so-called full-flow standard answer to our Nex Flow™ standard air blade air knife is not nearly as efficient as ours by their own published values and is only a small, flimsy version in comparison.
- All our air knives come with a stainless steel shim to maintain the gap for the compressed air to exit. Many companies use plastic shims which may be "squeezed" for uneven flow but more important, no matter how clean you make the compressed air line, the plastic will wear. Plastic shims is one of the biggest complaints customers have with air knives - Nex Flow™ however uses stainless steel shims as a standard in all air knives.
- Easy mounting. Some air knife designs are difficult to mount requiring them to be taken apart, often effecting flow and making the job of mounting more difficult. All Nex Flow™ air knives have convenient mounting holes.
- All Nex Flow™ aluminum air knives are anodized while many competitors do virtually nothing to the aluminum for protection. In fact, if you want any better protection they try to get you to by more costly stainless steel when simple anodizing is less costy and already "standard" with Nex Flow™.
- Flexibility in connections. Except for the very short lengths, both standard and X-stream™ versions have compressed air ports at the ends and the back for flexible choice in air input.
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Air Wipe Blow-Off System - Ring-Blade™:
Air Wipe Blow-Off System - Ring-Blade™ from Nex Flow™ is easy to mount and maintain and reduces both compressed air consumption and noise levels.
It produces a "laminar" flow of air along its 360º angle using the "Coanda" effect which "entrains" a large volume of air from the surrounding area along with the small amount of compressed air from the Ring-Blade™ air-saver wiper-blade to produce an output flow up to 30 times.
Air Wipe Blow-Off System - Ring-Blade™ pay back on compressed air savings can be as soon as a few weeks in some applications when compared to nozzle "rings" or simple annular slots used by other air wiping systems.
Blow-off, cool & clean items like pipe, cable, wire and hose with the Air Wipe Blow-Off System Ring-Blade™ from Nex Flow.
Air Wipe Blow-Off System - Ring-Blade™ Features:
- System is made of coated aluminum to provide even air flow 360º around the part.
- Designed as two pieces hinged together to open and close around the part.
- Instant on-off with no moving parts, no electricity or explosion hazard.
Air Wipe Blow-Off System - Ring-Blade™ Benifits:
- Even blow off around the part, light in weight and compact.
- Easy to install and maintain and allows removal of a continuous piece.
- Reduced compressed air use for energy savings plus lower noise levels.
- Maintenance free with output easily controlled, safe to use.
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ACI Air knife Systems are a cleaning, drying and cooling device used in both manufacturing and other processes. By creating a high intensity, balanced sheet of laminar airflow across the entire length of a component, an air knife has the ability to clean, dry or cool components, webs and conveyors..
The number of manufacturing applications suitable for air knives is bewildering. Typically they are used for cleaning, drying and cooling any type of surface ranging from cans and bottles to textiles and extrusions.
Examples:
• Removing residue water from bottles and cans prior to product labelling, ink jet coding and packing operations.
• In conveying systems air knives are used on continuously produced parts or products. In the Cement Industry ACI air knives can be used to remove dust and gravel from the conveyor. Rubber extrusion used in making seals for car doors and windows require a dip in hot salt potassium nitrate to give it a gloss. An air knife can be used to blow off the excess salt to restore the gloss.
• They can be used to remove viscous contaminants from a surface. Cutting oil used in the production of threaded metal rods can be blown away by an air knife.
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By removing excess moisture from product, Key's Air Knife improves plant efficiency, reduces operating costs, and enhances product quality. The Air Knife features an over-line double air plenum with remote high velocity blower that provides both primary and secondary air curtains to strip moisture from product. The product momentarily stops as it flows to the primary air curtain, where it rolls, then proceeds forward for the final pass through the air curtain.
Common Product Applications
- Beans-green, wax, lima
- Berries, cranberries
- Broccoli, cauliflower
- Carrots
- Corn
- French fry strips
- Peaches, pears
- Peas-green, snap
- Vegetables
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Paxton has designed and manufactured custom dryer blower systems for industry since the 1950's. Many of today's standard industry practices for "precision drying" and air knife design were pioneered here at Paxton.
Following are some of the key factors we consider in the design of your Air Knife system:
- The Air Knife system's objective(s).
- Direction of material flow and posture of the material: Horizontal / Vertical / Inclined
- Product temperature.
- Speed of the line.
- Arrangement of product or material on conveyor, i.e., single file, rows, etc.
- Dimensions of product(s) involved.
- Description of surfaces, including cavities and difficult areas.
- Conveyor dimensions .
- Temperature limitations, and heat sensitivity of materials.
- Drying requirement, and whether product is to be treated (dry, stripped, cleaned).
- Types of fluids involved (wash, rinse, treatments, coatings, acids, plating or printing).
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• Blower/air knife systems engineered and “Guaranteed” for each application
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Rotary air knife and nozzle system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote.
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WindJet Air Knife Packages, complete with knives, regenerative blowers and package accessories, can be configured to your exact specifications. We also offer WindJet (Low Flow Air Knives that use compressed air.
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The ACI air knives of Almeco replace the traditional compressed air systems for blow drying.
The air knives are more efficient and more economic than compressed air. the compact set-up makes it possible to fit the air knives into any existing system/production line.
The main advantages of the air knives:
- low energy consumption
- safe: pressure below 0.25 bar
- limited maintenance
- efficient for both small and big pieces
The air knives have repeatedly proven their worth and their rapid return-on-investment in the food industry, automotive industry, ...
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ACI Air knife Systems are a cleaning, drying and cooling device used in both manufacturing and other processes. By creating a high intensity, balanced sheet of laminar airflow across the entire length of a component, an air knife has the ability to clean, dry or cool components, webs and conveyors..
The number of manufacturing applications suitable for air knives is bewildering. Typically they are used for cleaning, drying and cooling any type of surface ranging from cans and bottles to textiles and extrusions.
Examples:
• Removing residue water from bottles and cans prior to product labelling, ink jet coding and packing operations.
• In conveying systems air knives are used on continuously produced parts or products. In the Cement Industry ACI air knives can be used to remove dust and gravel from the conveyor. Rubber extrusion used in making seals for car doors and windows require a dip in hot salt potassium nitrate to give it a gloss. An air knife can be used to blow off the excess salt to restore the gloss.
• They can be used to remove viscous contaminants from a surface. Cutting oil used in the production of threaded metal rods can be blown away by an air knife.
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• Blower/air knife systems engineered and "Guaranteed" for each application
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic compact Blowers 3-50 Hp (2.2 - 37 kW)
• Sonic Rotary air knife and nozzle system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min)
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product
change over.
• Products are CE Registered with IEC Motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote
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Paxton's technical design team is second to none. We will expertly design the optimum system for your needs, and will provide a quotation for a complete Air Knife system with Paxton blowers, ready for installation.
Following are some of the key factors we consider
in the design of your Air Knife system:
The Air Knife system's objective(s).
Direction of material flow and posture of the material: Horizontal / Vertical / Inclined
Product temperature.
Speed of the line.
Arrangement of product or material on conveyor, i.e., single file, rows, etc.
Dimensions of product(s) involved.
Description of surfaces, including cavities and difficult areas.
Conveyor dimensions.
Temperature limitations, and heat sensitivity of materials.
Drying requirement, and whether product is to be treated (dry, stripped, cleaned).
Types of fluids involved (wash, rinse, treatments,
coatings, acids, plating or printing).
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AIR KNIFE KITS & AIR KNIVES FROM SECOMAK
Secomak have been producing solutions for industrial process drying and cleaning for over 80 years. During this time, we have developed the expertise, technology and products to solve almost any problem in this field.
Air knife kits
• For a wide range of industrial applications.
• Designed to ease installation, and requiring the minimum of maintenance.
• Offer lower eEnergy costs when compared with alternative methods of drying. Our systems can start paying for themselves within a matter of months.
• Available as an air knife kit for simple installation.
• Site survey and assistance available.
• Air Knives are available cut to size.
Testing Demonstration and test facilities
With a fully equipped demonstration facility we have all the equipment necessary to evaluate your process requirements. Process evaluations can be carried out on single or multiple products, and process specifications developed in conjunction with our customers. We also undertake site surveys and on site process optimisation.
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• Blower/air knife systems engineered and “Guaranteed” for each application.
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Rotary air knife and nozzle system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote
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|
• Blower/air knife systems engineered and “Guaranteed” for each application.
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Rotary air knife and nozzle system (patent pending)
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote.
|
|
• Blower/air knife systems engineered and “Guaranteed” for each application.
• Air knives from 2" to 198" (5 to 502 cm) long, powered by Sonic Compact Blowers 3-50 Hp (2.2 to 37 kW).
• Sonic Variable Temperature blowers (patent pending) deliver up to 200°F air temperatures without heaters
• Air Knife velocities up to 40,000 FPM (12,100 m/min).
• 75% Reduction in electrical use versus compressed air.
• Sonic Rotary air knife and nozzle system (patent pending)
• Air cleanliness from 10 micron down to 0.1 (HEPA/ULPA).
• Blower & air knife enclosures.
• Quick release brackets for easy installation and product change over.
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order.
• Fill out the on-line questionnaire for a quote
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The air knives are used on the production lines to eliminate quickly and economically the impurities or moisture from the products manufactured and treated on these lines. One still often uses the compressed air for this purpose. Among all the uses of the compressed air, most ineffective is however blowing. Few users realize of the high power consumption and the exorbitant cost of the compressed air.
The air knives have important advantages in comparison with other systems of drying:
- Optimized Energy consumption
- Reduction of the maintenance costs
- Easy Installation thanks to their compact construction
There exist several system requirements of drying ACI, according to the product to be dried. This flexibility makes it possible to use the systems of drying in the most various sectors:
- Industries of bottling and racking
- Agribusiness industry
- Auto industry
- For the drying of lengthened or extruded products
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• Blower and air knife systems custom designed to cool conveyorized products down to ambient temperatures
• Let us know the starting and ending temperatures and throughput rates
• Eliminate expensive compressed air and reduce energy usage by 75%
• Products are CE Registered with IEC Motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order
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WALL HOT AIR GENERATOR "GS"
GS-060
DESCRIPTION:
Farming hot air generator completely autonomous with heating gas oil, natural gas or liquefied petroleum gases (butane gas, propane gas) operation.
These equipments function is that one of heating the environmental air by means of the thermal energy produced by the equipment.
The produced heat is driven to the premises that must be conditioned by means of two centrifugal fans.
The combustion products are extracted through a chimney in order to ensure that the driven hot air is exempt of smokes and bad smells.
The main features are the following ones:
-Heating gas oil, natural gas or liquefied petroleum gases operation.
-Closet made with galvanised sheet, covered with polyester dust and dried in the oven at 200ºC.
-Combustion oven designed for obtaining a performance of 92%.
-Electronic control with a display of the temperature driven to the premises.
-Environmental thermostat with a five-meter hose included in the equipment.
-Double deflection air impulsion grid.
-There is the possibility of coupling a digital time-programmer in order to start the equipment up and stop it automatically according to users’ necessities.
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