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FMK25 cassette filter
The FMK25 range of reverse jet cassette filters was developed for continuous operation in industrial process filtration and dust collection applications – incorporating the long established easily maintained Dantherm pocket fabric filter cassette.
Key features
• Tough galvanised steel construction
• Weatherproof for exposed locations
• Integral pre-separation chamber
• All maintenance from unit front
• Independently tested (FMKZ) with ATEX compliant features for explosive dusts
• Efficient cross flow / down flow inlet air pattern
• Wide range of integral or remote fans
Typical dust control and process applications
• Bulk materials handling – conveying, screening, sieving, mixing, bin/silo venting
• Building materials manufacture and distribution
• Chemical, plastics and pharmaceutical powders
• Processes with light or medium dust loading
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Welding fume filter systems for almost every type of industrial fume extraction problem. Portable, stationary or/and as central system.
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Modu-Kleen
Bin Vent/Dust Collector
Series 250
Vent and Collect Dust in Any Contained Vessel
The Modu-Kleen bin vent/dust collector is designed to vent bins, storage silos, mixers, blenders, pneumatic conveying systems of any type, or any other device or process that must contain or control dust particles. It can meet the most stringent air pollution codes. The Modu-Kleen is controlled by solid state electronics, and is self-cleaning for minimum maintenance.
Built as an integral part of the bag cage, the cone jet diffuser directs a shock wave of air down the entire length of the bag during the cleaning cycle. This shock wave improves the Modu-Kleen's efficiency when compared to other venturi type dust collectors that direct the shock wave over only a portion of the bag. The filter bags are cleaned one row at a time, so the Modu-Kleen Series 250 can operate continuously. There is no need to shut down for cleaning.
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Flowtron AC Series
Self-Cleaning Cartridge Air Cleaners
Quiet, Efficient Operation
The Flowtron Air Cleaner is packed with design features that go straight to the bottom line. The film-laminated media is state-of-the-art for collecting fine dust in heavy concentrations from a wide range of welding, grinding, and finishing operations. The large capacity dust filters clean thoroughly off-line for the lowest cost per pound of collected dust, and the low-speed backward inclined blower reduces the energy cost of moving the air.
SRR Self-Cleaning System
As compressed air reaches near-sonic velocity exiting from our Sonic Resonating Rapper, its whipping motion raps the inside of the cartridge, dislodging even the material deeply packed into the pleats.
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Modular filter units are fastened to each others, thus the demanded air capacity is obtained. Operated on surface filtration principle. Different filters which are selected according to inquiry are homogenously cleaned by pressured air as automatically.The units filter the dust and emulsions as collecting.
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Designed specifically for dry applications, the CSV Series line of Cartridge Dust Fume collectors provide cost effective and efficient control of dry dust, fume and smoke contaminants as individual or as more complex combined forms. A number of design specific features are incorporated in these self-cleaning systems to provide system design flexibility and enhance system performance with reduced unit maintenance on dry applications.
AER Borne Environmental Systems CSV Series Cartridge Systems Vertical dust fume collection systems are modular, heavy duty, industrial systems designed to provide efficient, cost effective control of dry dust, fume and smoke contaminants generated from a variety of manufacturing and process applications. The CSV series collection systems are provided with self-cleaning, timer controlled, high energy, pulse-jet filter cleaning to minimize system maintenance and reduce filter replacement and are typically utilized for control of light to severe, heavy concentrations of dry contaminants. CSV series collectors are available in a variety of source capture configurations for control of contaminants at the their source.
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GENERAL INFORMATION
The Airex Industries line of cartridge type dust collectors offer extremely efficient economical systems due to the continuous venturi assisted reverse pulse jet cleaning system. The system allows on line cleaning without significant loading thus maintaining constant internal static pressure levels.
ADVANTAGES
- VERTICAL CARTRIDGE DESIGN: Unlike the horizontal cartridge design where you can lose up to 30% of the effective filtering surface, Airex Industries DCCH series of dust collectors maintain a 100% of their filtration area in time.
- FAST, SIMPLE AND SAFE CARTRIDGE REPLACEMENT: The entire replacement of the set of cartridges is done from outside the dust collector and requires no tools. This way the worker is not exposed to the dust; The cartridge is provided with a rectangular adapter that simplifies the manipulation of the cartridge, and eliminates installation errors.
- CONTINUOUS OPERATION: Unlike some other types of dust collectors, such as the shaker the cartridge dust collector doesn't have to stop its operations in order to remove or clean away the dust particles from its filters.
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Dust Collectors
Dry shop pollutants are a major cause of increased equipment and facility maintenance costs. The Airflow Systems full line of cartridge filter dust collectors and media filter, dust collection systems effectively capture welding smoke, fumes, dust, and other airborne contaminants before they reach open work areas. The Airflow Systems industrial dust collectors product line includes portable units for single-station dust collection applications and multi-station dust collectors up to 6900 CFM.
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Multi-Purpose Dust Collection for Industry
The Filter 1 Pulsatron PFV Series of Dust Collectors utilize high efficiency cartridge filters to provide effective collection of a broad range of dust particles and contaminates, such as wood, composites, plastic, dry powder, metals, toner, and cement. Operations include grinding, sanding, foundry, welding, fabrication, blasting, metallizing, and powder coating. The Pulsatron is designed for customization to unique applications. It is available in configurations of variable dimensions, number of cartridges, and optional features to effectively clean particulates ranging in type, size, and loading amount.
The vertical orientation of the cartridge in the Pulsatron PFV allows the dust to be blown off and fall directly into the hopper. Power-pulse reverse-jet cleaning, backflushing the filters with short bursts of compressed air, operates on a solid state controller to provide automatic cleaning. The unit is available with optional backward inclined direct drive blowers for quiet, efficient operation.
Features
- High efficiency cartridge filters vertically oriented for effective dust removal
- Automatic power-pulse reverse-jet cleaning for continuous duty, uninterrupted filtration
- 3 phase TEFC motor on rubber vibration mounts
- Welded heavy-gauge steel construction with industrial epoxy gulf blue coating
Options
- Various Filter Medias to Fit the Application: 80/20 Blends, Spun Bond Polyester, Phenolic or PTFE Coated, Fire Resistant, High Temperature, Metal Impregnated
- Magnetic Motor Starters
- Hopper Slide Gate
- HEPA or CARBON Safety Afterfilters with Visible/Audible Alarms
- Backward Inclined Direct Drive Blower
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The EuroJet is a cartridge dust collector, which consists of powder-coat finished elements. The cartridges are exchanged upstream of the filters. The cartridges are mounted by bayonet fasteners. Models are available with an integrated fan .
Special features:
- Compact design for space savings
- MultiPuls filter cartridges
- Filter exchange takes place by simple replacement of the filter bellows
Technical Data:
- Volume flow: 2,000 ... 24,000 m/h
- Filtration rating: BIA L, M and H
- Maximum operating temperature: 60 C
- Relative humidity range: 20 ... 90 %
- Supply voltage for the valvese: 24 VDC
Application:
Suction filtration of all types of dry dust, from coarse to submicron sizes, as encountered in silo ventilation, materials conveying, mechanical processing, and postfiltering
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Dust Collection
Safe-Air Modules Features:
Heavy-duty construction, 12-guage mild steel finish industrial blue.
Factory assembled module includes:
-High effifiency cartridge filters with spring locking mechanism
-Air solenoid valves
-High velocity venturi for efficient operation
-Inspection panel with hardware
-Direct drive blower and motor 208, 230/460, 60-hz, 3 PH
3-Pin timer board solid-state 115V factory adjusted at
100-milli-seconds on time, and a 10 second duration off time between pulses
Custom Designs Available
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High efficiency cartridge dedusting filters Self-cleaning by compressed air
PULSATRON COMPACT
Polluted air enters the filter through a pre-chamber which enables separation of the biggest particles; the flow then goes through the cartridges depositing the contaminant outside, while clean air is discharged from filter head. An electronic sequential cycle provides for cartridge cleaning with compressed air. The wide filtering surface of each cartridge allows a reduced volume of the equipment. This means that Pulsatron Compact filters, unlike traditional bag filters, can be installed also inside areas near pollution sources.
APPLICATIONS
Sandblasting
Deburring
Welding fumes
Cement
Handling of dusty materials
Grinding
Dry processing on machines
Chemical processing
Epoxy painting
Pharmaceutical processing
Plastic material processing
Asbestos
Coal
Soot
Silo breathing
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Smooth operation, easy maintenance, and robust design %u2013 these are the advantages of STAFIL dust extractors. With an efficient automatic cleaning device and modern filter media you can forget about dust problems.
Further pros:
- Flexible interior:
Employing STAFIL high performance filter cartridges can be applied as well as so called surface separators (tubes); this way STAFIL can be adapted to changing requirements during continuous operation.
- Compact design:
All filters from the STAFIL series have been designed space-saving in order to fit in perfectly into the production environment. Especially the STAFIL 72 series convinces through performance and capacity: it is one of the smallest and most efficient industrial dust extractors with a pneumatic cleaning device in the market.
- Low consumption of energy and compressed air:
All STAFIL filters are equipped with optimized fan units, consuming very little energy, as well as a pneumatic cleaning device with a low consumption of compressed air. So operating costs can be maintained low without risking a loss of capacity.
- Easy and low maintenance:
Maintenance and replacement of filter elements is simple and without problems. Employing high performance filter elements, STAFIL ensures long operation times.
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PleatJet II Horizontal Dust Collector
The Specially engineered Opti-Pulse venturi pulse system maximizes energy release provides more uniform dust release. Cleans all of the cartridge, including the hard-to-clean cartridge dust collector tops which are not cleaned by conventional pulse systems. Plus, the PleatJet II is loaded with standard features that you would pay extra for with other dust collectors.
- Optimal cartridge cleaning: Opti-Pulse venturi cleaning system; MP-404 timer with "Clean-On-Demand" module
- Long service life: All welded (one piece) construction; Heavy duty cartridge support
- An exact fit to your needs: Modular design offers a multitude of configurations; Accommodates low head room
- Easy maintenance: Notools quick release doors; Uses industry standard cartridge dust collector filters; Cleaning system accessible from grade
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Pulse Jet Cartridge Collectors
U.S. Air Filtration cartridge collectors offer significant advantages for many different applications. Each pulse jet dust collector is custom-engineered to a specific pressure or vacuum. Our cartridge collectors feature high efficiencies that are particularly important for applications involving toxic dusts or where air is being re-circulated. A cartridge collector is quite compact relative to the amount of airflow passing through them because of the large amount of media contained in each cartridge.
Cartridge collectors present minimal safety risks to workers changing the elements because they do not have to enter the collector to remove the filters. They remain in an outside "fresh air" environment, where their lungs, skin, and clothing have very little contact with dust inside the collector. Pulsejet bags cartridges can be replaced quickly, and workers are not exposed to the dusts. U.S. Air Filtration collectors and cartridges are engineered to work together as an integrated system. With 14 collector lines and 12 proprietary filter cartridges, U.S. Air Filtration can design a dust collection solution for your exact needs.
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The AQE 8000 is an external unit that offers up to 5700 cfm of air flow. These dust collectors utilize a pulse jet cleaning system that increases filter life and service interval making it an ideal choice for heavy dust loading applications. Standard photohelic controller minimizes compressed air requirement while monitoring filter life. Constructed of 7, 11, and 12 gauge mild steel, then painted with a durable powder coat finish. Options for this commercial air cleaner include customized blower packages, filter cartridges, silencer, outlet dampers and more.
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With the MAHLE rotation air nozzle and the multijet nozzle, there are two optimized cleaning units available for star-pleated filter elements.
The special technical details of these components are the result of years of practical experience and extensive development experiments.
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The MCB Series of cartridge dust collectors effectively remove fine airborne dusts while providing workers space for unrestricted movement to perform industrial processes. Available as 3, 6 or 9 modules, the MCB cartridge collector can be used alone or in combination with a containment booth.
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This model has been designed exclusively to suck the dust resulting from the dry-sanding of primers and fillers. This exhauster must be installed on a wall. It is provided with a 6m. long arm complete with service station mod.
The operation of the vacuum turbines is completely dry. They are noiseless and require limited maintenance. The motor unit is a compact construction: motor and impeller are directly coupled, enclosed and provided with external surface ventilation. The filter cleaning system is completely automatic with programmable times. Dust collection tank easily extractable. The machine structure is in steel coated by epoxy enamel.
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This jet dust collector is a self-contained overhead cartridge system for use in source capture or ambient applications. Pulse jet cleaning system increases filter life and service interval making it ideal for heavy dust loading applications. Available options for this jet dust collector include 11' and 14' arms, hood mounted halogen light, source capture plenums, dust hopper, drum mounting kit, silencer and many more.
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SCA and SCB cartridge dust collectors capture hazardous contaminants from welding processes. Installed above the plant floor, these ceiling-mount units ensure clean air without taking up valuable floor space. This cartridge collector offers a choice of ambient air collection (SCA) as well as source capture (SCB).
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High efficiency cyclones with three filter choices. Top models for metal grinding (fiberglass replacement filters); Center models - "C" for combination coarse and light dust (single bag); Lower models - "T" for combination coarse and very fine dust (24 filter tubes). "D1" indicates 1 storage drum, "D2" indicates 2 drums. Many more models available. Request bulletin 736.
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Cyclones are frequently used as product receivers, as pre-cleaners to high efficiency fabric-type dust collectors, or simply as independent collectors for coarse dust.
ADVANTAGES
- Stable pressure drop for a given gas flow
- Constant efficiency for a given particulate condition
- No moving parts; no replaceable filters, robust construction
- Ability to handle extremely high dust concentrations
- High temperature and pressure capability
- Low capital investment and maintenance costs
- Compact (in most applications)
APPLICATIONS
- Chemical Products
- Plastics & Rubbers
- Pharmaceuticals
- Food Industry
- Metal Work
- Peat moss
- Sandblast
- Concrete dust
- Carbon black
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CYCLONE COLLECTORS
Materials of Construction:
- Carbon Steels
- AR Plate
- Stainless Steel
- Aluminum
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The High Efficiency Cyclone Separator / Dust Collector
The Filter 1 Cyclotron combines a long tapered cone, a high velocity inlet, and a large internal helix to easily separate from the air stream all moderate size particles, such as saw dust chips and particles from metal grinding.The Cyclotron fans are positioned on the clean air side of the cyclone and are direct drive for low maintenence. In addition, the fans have backward inclined blower wheels for high efficiency and low noise operation. Optional Safety After Filters ensure that even the smallest particles are captured. Standard filter material for the after-filters is 16-ounce seared, felted polyester, designed to hold large dust particles to the outer edges, thus forming a filter cake which heightens filtering efficiency and facilitates easy removal.
Features
- Long, Tapered Cone
- High Velocity Inlet
- Large Internal Helix
- Heavy-Gauge Steel Construction with Industrial Blue Enamel Coating
- Direct Drive Backward Inclined Blower
Options
- Safety After Filters: Bags Fitted for 55-Gallon Drums
- Removable Galvenized Panels for Weather Exposure
- Drop Out Bins Built to Your Specifications
- Rotary Valves
- Spark Resistant Construction
- Radial Blower Wheels
- Sprinkler Heads
- Explosion Vents (Silencers)
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Cyclones have been re-designed and improved. Top cyclones can reach 97% settling efficiency as measured in Qatar Plant. Pressure drop of preheater is minimised.
Lower cyclones are equipped with segmented dip tubes which better resist to chemical wear at high temperatures. Efficient tilt valves and splash boxes participate to the stable behaviour of the Fives FCB cyclones preheater.
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Cyclone Dust Collectors are the most basic dust collectors
suitable for the collection of not-so-fine dusts.
The advantages are:
- If the process generates sparks, no problems because there is no combustible item such as filters, etc.
- If the dust/ chips are hot, it can handle safely
- There are no consumable items such as filters
- The operating cost is low
- No need to clean filters
- Low maintenance
- Very reliable
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MCA Multi- Cyclone
The MCA is a range of seven multi-cylone separators designed particularly for high temperature applications. Gas flows up to 63,000 m3/h are possible with up to 60 modules.
Key features
* Robust fully welded steel construction
* Collection efficiency up to 97%
* 7 sizes with capacities from 2,800 to 63,000 m3/h
* Temperature tolerance up to 300 deg.C
* Optional thermal insulation
* Wide range of accessories
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Cyclones effectively remove large to moderate-size particles from the air stream for recovery or for disposal. Used alone or in conjunction with another dust collector or after-filter, a cyclone separates coarse contaminants from fine, non-visible particles, and exhausts clean air.
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