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The ten After Filter-Exhauster combinations are designed to capture dust particles as small as 0.3 microns using cotton sateen cloth filter tubes as the filter media. Equipped with top mounted Exhausters which pull contaminated air to the filter tubes, releasing clean air into the work area, where permitted, or into the atmosphere. They are completely weatherproofed for outdoor applications, when equipped with vent cover. Recommended Exhauster sizes and specifications are to be found in the chart below. Electrically operated, manually controlled shakers are standard on the FT 40S, FT 140S, FT 64S, and FT 164S series, Optional on FT 24S Series.
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This model has been designed for filtering exlusively the dust resulting from the dry-sanding of primers and fillers. They can be easily applied to existing systems. Structure in steel coated by epoxy enamel.
They are equipped with:
- electric board complete with timer for the selection of the filter cleaning times
- equipment to check the pressure inside and outside the filter
- filter-regulator group for the compressed air
- rotating system for the filter pneumatic cleaning
- dust collection tank with easily extractable nylon bag.
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TubeJet® Pulse Jet Dust Collectors
Sly TubeJet® dust collectors offer on-line cleaning with a steady pressure drop. Bag changes are exceptionally easy with our "no tools required " design. We offer a full range of baghouse designs and media choices to solve the toughest pollution control problems involving high temperatures, pressures and corrosives. Capacities to 200,000+ CFM.
TubeJet pulse jet dust collectors and baghouses are easy to install. They come complete with a factory installed timer with conduit and wired solenoids, and factory installed air header and pulse valves complete with tubing. Rugged construction is standard. All-welded baghouses fabrications for operation to ±20" WG (rectangular models); 11 gauge, 12 vertical wire cages are standard. TubeJet collectors are Sly's most versatile line of baghouses.
All baghouses are available with a wide variety of special features:
- special bag diameters
- special nozzles and fittings
- alloy construction
- custom hopper configurations
- special support structures
- custom inlets
- broken bag detectors, temperature sensors
- internal polishing
- custom outlet ducts and stacks
- special paints (zinc chromate, epoxies, color matching)
- explosion protection
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The SDC Series of shaker-style dust collectors effectively capture airborne pollutants at the source, as well as clean their own filter media upon shutdown. Ideal for intermittent industrial processes like bin ventilation, grinding, packaging and sanding, the SDC shaker dust collector is easy to install and arrives with everything necessary to begin eliminating dust. The compact SDC takes up very little factory space and can be situated indoors or outside.
The SDC provides energy savings by self-cleaning the filter media without using compressed air. Upon shutdown, SDC dust collectors automatically shake the filter media free of dust. Additionally, routine inspections and filter change outs are quick and tool free.
Nominal airflow ranges between 280 CFM and 8,232 CFM.
Features & Benefits
Automatic Cleaning—Eliminates need for costly compressed air with filter shaking system to dislodge the dust cake.
Powder-Coated Finish—All components have electrostatically applied paint to prevent fading and chalking.
Flexible Filter Inserts—Keeps bags open to optimize airflow and assist in shaking off dust during cleaning cycles.
TEFC Motor–Suitable for indoor and outdoor service.
Cam-Action Locking Bars—Facilitates fast, simple and tool-free filter installation and replacement.
Heavy-Duty Construction—Designed to meet Seismic Zone 4 and 100 mph wind load structural rating.
High-Efficiency Filter Bags—Remove up to 99+% of general industrial dust by weight and provide longer filter life.
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Assuring air quality in an industrial manufacturing environment can be a significant challenge. International Surface Preparation offers a wide range of dust collection equipment either to replace old or obsolete collectors on OEM wheel or air blast equipment or as stand-alone systems to service a new dust source.
Our line includes:
- Cartridge Dust Collection Systems
- Bag Collectors
- Source Capture Hoods
- Grinding Benches and Booths
- Replacement Bags and Cartridges for a wide range of brands
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DC series
Collector made by stainless steel, powered by ChuanFan's RB and HTB series blowers. Both cyclone and bag-type collectors' design were adopted. Economically, mobility, and conveniently!
Suitable for sand spraying, grinding, sawing and other kind of processing. Also for collecting grain, pellet, stamping waste, and ... etc.
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The DCCM series is Airex Industries' answer to situations that only demand the temporary use of a dust collector such as during field work. They are referred to as mobile dust collectors. The mobile dust collector is essentially a DCC Series dust collector on wheels.
The DCCM series of dust collectors come assembled on a trailer which have a hook [subject to changes depending on the size and weight of the dust collector] for towing as well as adjustable support legs for stabilisation when the system isn't in transit.
The Airex Industries line of cartridge type dust collectors offer extremely efficient economical systems due to the continuous venturi assisted reverse pulse jet cleaning system. The system allows on line cleaning without significant loading thus maintaining constant internal static pressure levels.
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Cyclones Direct Drive
AGET "push-through" high efficiency cyclones for all but the most abrasive materials have been serving industry throughout the US and Canada for over 40 years. Dust storage can be in an attached bin, 55 gallon drums or hoppers up to six cubic yard capacity. Suitable stands are available. Pull-through units are also recommended for abrasive applications and protective linings are options on both styles. For more models and sizes request bulletin 736.
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Designed specifically for wet applications, the M Series line of Media Filter collectors provide cost effective and efficient control of mist, dust, fume, smoke and gas/vapor contaminants as individual or as more complex combined forms. A number of design specific features are incorporated in these systems to improve cabinet sealing and enhance system performance with reduced unit maintenance on wet applications. Using modular design, units 18,000 CFM, 24,000 CFM and larger are available.
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Uncomplicated, robust and easy maintenance %u2013 and all at extremely low operating costs. Especially with problematic and potentially explosive dusts (e.g. organic dusts like flour), CLAROFIL is working safely and reliably. The filter sludge is thoroughly discharged employing automatic sediment excavators. Thanks to the generously sized revision opening, the case interior is easily accessible and easy to maintain. The CLAROFIL advantages in detail:
- Meeting manifold requirements:
Due to a wide ranging accessories program the CLAROFIL application is nearly unlimited (e.g. exterior installation would be possible employing heating elements).
- More economic than post-combustion:
As CLAROFIL consumes very little water as washing liquid no high energy costs arise from the thermal after treatment of problematic crude gases. With the automatic ride control system for the water intake only little washing liquid is required.
- Made of stainless steel:
As one of the few filters in the market CLAROFIL is made entirely out of stainless steel. Therefore it has a high resistance against corrosive crude gas loads and is protected against corrosion.
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Baghouse Dust Collection
When it comes to selecting equipment to manage air quality, you need a number of alternatives that can achieve the desired result. Our air filtration systems can be designed to meet the dust collection needs of most any situation. Over the years we've repeatedly been challenged by our customers to solve impossible situations. With our years of experience and state-of-the art capabilities, we can meet your needs.
Cleaning Technologies
- Pulse-jet (high, medium and low pressure).
- Intermittent or continuous service.
- Single or multiple compartments.
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CAMCORP ’s cartridge filters come in two styles
- Pleated Bags (spun bonded polyester) and Cellulose Cartridge (paper based) media.
CAMCORP has the experience to help you select the appropriate cartridge for any given application as well as select the appropriate filter configuration.
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AirWall Dust Collection Equipment has been designed for the capture and control of airborne contaminants.
EXTREMELY LOW OPERATING COSTS
- The AirWall provides a lower cost of operation. All standard packages will include an electric motor, starter, and easy to use cleaning controls.
- Our patented and very large area inlet enables the unit to operate with less air flow resistance.
- The low horsepower motors required by the system will minimize your energy costs by as much as 40 - 50%, compared to the horsepower required by most other equipment.
- The unique front baffle design creates lower filter resistance to extend the life and efficiency of these filters while minimizing your filter replacement costs.
- You will experience a fast and effective return on investment. Lower energy costs, reduced repair bills, and fewer filter replacements will produce a shorter payback period.
- A Five year limited warranty is also available.
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Pneumatic Conveying Filtration & Separation :: Pressure Receivers, Bin Vent Dust Collector
- Filter Options include: Bags and cages or cartridges
- Reverse Pulse Jet Cleaning of Filters
- Side Removal or Top Removal of Filter Bag Models
- Side Removal of Cartridge Models
- Carbon Steel Models, 304 Stainless Steel and 316 Stainless Steel :
- Standard models include: 10 gauge tube sheet, 12 gauge bag housing section ,12 gauge hopper, 4" dia. compressed air header, bag access door assembly, solenoids, timer box, differential pressure gauge and discharge to suit application.
- Collectors are designed for +/- 20" WG Pressure
- SCFM of dry, clean, and oil free air @ 80-90 PSIG
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Baghouse Filters
Increasing demand for a cleaner environment and requirements for lower particulate emissions from the manufacturing processes, result in baghouse air filters being widely used in resource industries. In principle, baghouses are industrial-sized vacuum cleaners. The difference between a baghouse and a household vacuum is the need to continuously remove dust while the baghouse is in operation.
The cleaning mechanisms have been developed over the past 50 years. Early developments used shaker and reverse air systems, while newer baghouse designs use a PulseJet cleaning system (using compressed air) or a High-Energy PulseAir system (using a displacement blower) for cleaning air. Side-by-side comparisons prove baghouses using High-Energy PulseAir are more efficient, deliver the cleanest results and prolong bag life.
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TP type bag filters
The TRIPULS bag filter is a space-saving filter that still provides optimum performance.The complete filter element (filter medium plus frame), specially designed for the TRIPULS filter, allows optimum deformation of the filtering medium during the cleaning of the filter, comparable that undergone by a TP.
Each filter element includes three injection tubes. Their design and the resulting features (high flow and a big difference in cleaning pressure), combined with the special TRIPULS filter element, guarantee maximum filtration for low compressed air consumption.
These qualities, added to the compact construction, with the possibility of the horizontal or vertical assembly of the filtering elements, make the TRIPULS an ideal solution for many dust extraction problems, when the space available is restricted.
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Blasting Range - Dust Collector
The BMF dust collectors meet the most demanding environmental protection standards, and are appropriate for the most different applications that need retention of solid and dry particles such as, for example, on blasting machines or rooms, (powder) painting, plasma, crushing plants, foundries, cement, etc. They can even be employed to collect dusts that are dangerous to the health in accordance with the certification BIA, ZH 1/487 paragraph 2.
The filtering cartridges with elements in VILEDON® have an extraordinary capacity of retention, added to an excellent permeability to air, which makes it possible to use fans with lower pressures than other filtering elements, thus significantly reducing the power of the fans, as well as the noise level.
Another important advantage is the high useful life of these filtering elements, since it is a non-woven fabric, is features an excellent mechanical resistance and resistance to water. It can even be washed. They are highly resistant to chemical attacks and to corrosion and can be used at temperatures of up to 100ºC (depending on the composition of the gasses in question). In the majority of applications this element has a useful life approximately 15/20 times longer than the filter with elements in cellulose fiber.
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The ECO 2R is a compact, ceiling mounted dust collecting unit that can be powered using its own fan or may be connected to ducting for use in banks powered from a central point. It is intended for temporary airborne containment of fine powders during processing, after which they may be returned to the end product or discharged to a container for disposal. Applications include paint, toner or powdered dye blending, food and chemical blending.
The ECO 2R is a full featured cartridge dust collection unit with integral pulse cleaning. The dust collector hopper can be configured to hold dust for discharge into containment units for disposal or may be configured to simply discharge back into the device being ventilation. An example of this latter configuration is the temporary containment of fine powders during processing, after which they are returned to the end product and not necessarily considered a waste product. For theses applications, when the dust is dislodged from the cartridge filters during pulsing, it drops back down the capture inlet duct and into the process container at the conclusion of mixing to minimize product loss.
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Allied has built thousands of cyclones for various applications. Standard efficiency cyclones are used where baghouse filters are required to cope with emission standards. High efficiency cyclones are used as primary separators and air cleaning devices in many applications. High-pressure cyclones are used as receivers in pneumatic conveying systems. All cyclones have different design requirements and they are custom made for each application
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Cyclones use the effects of centrifugal force and gravity to separate particles in suspension in gas. The geometry of cyclones is a determining factor in obtaining high efficiency. Various physical properties such as: temperature, composition and viscosity of the gas, shape, granulometry, relative density of the particles, concentration of dust need to be taken into account when defining their efficiency.
To deal with special problems, we offer special constructions: apparatus for high pressure or high negative pressure, with protection against abrasion, with heating of the body
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The JETLINE® CH is a pocket filter with automatic compressed air pulse jet cleaning.
OPERATING PRINCIPLE
- The dust-laden air passes through the needlefelt pockets from the outside to the inside, depositing the dust on the outer face of the filter media.
- The clean air is then exhausted from the filter.
- Blowing a very short blast of compressed air into the filter pocket via the venturi cleans the filter media.
- The sudden change in shape of the pocket due to its rapid inflation causes the collected dust to fall off the filter media into the hopper.
- The electronic sequencer controls the cleaning cycle. The time of the impulse of compressed air is regulated to obtain the optimal cleaning cycle.
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Blasting Range - Wet Dust Collector
Designed to meet the most severe environmental standards, it is adequate for all applications in which the residue or the collected dust do not have to be kept dry, as well as for gasses. It is especially indicated for applications in which there is the risk of an explosion or that have wet particles, such as, for example, the aluminum dusts and the liquid paint residues.
Since it features an automatic residue discharging system, it is indicated for applications in which the volume of dust or residues is large. It is certainly the equipment with the lowest operational cost in existence on the market, since the filtering element is the water itself, which remains in a closed circuit, and is consumed only by evaporation or by absorption.
The collector is built in a welded structure that is coated with a highly corrosion resistant paint. The conveyor that removes the residues that settle, by drowning them in the dust collector, is built in stainless steel and is driven by a gear motor with permanent lubrication, which grants great durability to the assembly. In a few cases, such as for example, liquid paint residues, it is indispensable to add to the water products that cause the decanting. We always recommend adding anti-oxidants to the water. In some applications such as, for example, blasting it is indispensable.
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The Envirosystems LLC offers its Portable Airwall Container System (PACS) in a modular system that is self-contained. The dust collecting unit are pre-wired and plumbed to provide a rapid dust collecting solutions for a wide variety of industrial manufacturing applications.
Built into a standard ISO container, the PACS 10K will provide 10,000 CFM of air filtration with a filtration efficiency of over 99.9% down to 0.5 micron and it will do it within minutes of arrival on site. This unit can be operational within minutes of arrival by any standard form of intermodal ISO transportation method. A single point power plug connection and quick disconnect compressed air connection are all that are required to have the unit operational. To secure operation it is only necessary to unplug the power and air, close the doors and load back onto any standard form of intermodal transportation.
H-2 The PACS system,H-2 in conjunction with a customer supplied generator can be used for dust control at the openings of ships holds, in tunnel construction or maintenance and at disaster scenes. One Airwall model AW-100MDC, 10,000 CFM dust collection unit provides the dust filtration by pulling air into the front of the container through 8 ft. wide double doors.
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Features
Flow: from 2.000 to 19.000 m3/h.
Surface filtration: from 15 to 144 m2.
Industry of wood (chips, dust...).
Filter acicular felt sleeves.
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Features
Flow: from 3.500 to 46.000 m3/h.
Surface filtration: from 12 to 407 m2.
Filter felt sleeves.
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TITANIUM PREMIUM
Exist in version ATEX.
Flow: 1500 to 2800 m3/h
Carouches filter
Automatic Décolmatage
Mechanical engineering industry and different.
Metal filtration dust, stone in strong concentration.
Smoke of welding.
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Features
6 models:
- 5.000: from 3.000 to 5.000 m3/h.
- 6.000: from 4.000 to 6.000 m3/h.
- 9.000: from 6.000 to 9.000 m3/h.
- 13.000: from 9.000 to 13.000 m3/h.
- 22.000: from 1 3000 to 22.000 m3/h.
- 30.000: from 22.000 to 30.000 m3/h.
Filtration of the large particles (> 10 µm) and prefiltration
dust extractors.
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Clyde Materials Handling is a recognised leader in the vacuum cleaning space, through the use of its Sturtevant product range. The Sturtevant brand has been in operation for over 100 years and is widely viewed as the leading name for industrial mobile vacuum cleaners and centralised vacuum cleaning systems.
The Sturtevant brand has been deployed in many sectors of industry – from general housekeeping duties to highly specialised applications involving hazardous, abrasive, toxic and explosive materials.
The collection of these materials, both from day-to-day activities, spillages or product recovery can form a significant part of many organisations hygiene and maintenance costs and, in some circumstances, can present considerable health and safety or environmental issues if not managed effectively.
Clyde Materials Handling’s ‘Clyde Built’ solutions are known for their quality, durability, reliability, performance and lifetime usage. Clyde’s mobile solutions have capabilities to collect dry or wet substances, liquids or solids, through a range of vacuum cleaners.
Clyde provides mobile and centralised vacuum cleaning (CVC) solutions, and has also created customised solutions to meet individual and unique requirements.
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Extraction and filtration units for dust:
The arising of hazardous materials in the form of coarse dust,fine dust and floating particles is often unavoidable in working processes. Extraction and filter units clean the air directly at the workplace. Thus, hazardous effects on employees as well as machines can safely be prevented. The optional recirculation ventilation results in the cut of energy costs. The application-oriented solution result from long-time experiences.
The filter cartridge units of ULT AG are equipped with automatic cleanable filter cartridges. The stationary extraction facility is used for a single-place and central extraction, according to the size. The large filter surfaces enable maximum filter stand life.
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Very often the spot-suction alone is not enough to guarantee the conformity to the valid legal requirements for fume extraction and to avoid danger for your employees and your company.
Furthermore it is necessary to vent the room additionally, which is tried to be achieved by the “PUSH-PULL-System”.
The pollutants are being sucked on one side of the working area, filtered and the cleaned air is led backinto the area on the other side.
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