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The GBM is conceived as universal mixer for powders, fibres granules, liquid injection and reaction.
The GBM mixer includes a single mixing rotor. The mixing paddles are designed for high homogeneity and mixing efficiency. With a comprehensive choice of options, the GBM can be configured for many different processes including reaction mixing.
The mixing paddles rotate with variable speed. Froude numbers between 0.7 and 3.0 are reached. This mixer can therefore work in many different processes and working conditions.
The applications are the following:
Chemicals, Agro-Chemicals, Detergents, Plastics, Dyestuffs, Pigments, Plaster, Rubber, Glue, Food, Construction Chemicals, Industrial and Sewage Sludge.
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Measuring Mixers type 30/50/350
Simulate production realistically on a laboratory scale
Brabender® measuring mixers are interchangeable measuring heads which, in connection with a Plasti-Corder® Lab-Station or Plastograph®, serve for testing the processibility of thermoplastics, thermosets, elastomers, ceramic molding materials, fillers, pigments, and many other plastic and plastifiable materials under practice-oriented conditions, cost-effectively, reliably, with little expenditure of time and material.
The measuring mixers consist of a mixer backstand with gear unit and a detachable mixer bowl. In addition to the electronic safety systems, they are connected to the drive unit through a shear pin coupling protecting both mixer and drive unit from damage due to overload.
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Over 40 year's operational experience
Gear or belt drive options
Rugged, heavy duty design for extended service life
Mechanical seal is standard supply
Minimum maintenance requirements
Manufactured on modern computer controlled machining centers
Positive tank shut off device
Optional tank man way adaptors are available
High efficiency cast propeller
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Cut your mixing time by up to 90%
A Silverson high shear batch mixer doesn't simply mix, it emulsifies, homogenises, solubilises, suspends, disperses, disintegrates solids and accelerates reactions. Each mixer, with its precision engineered Silverson rotor/stator workhead, far outperforms conventional mixers, cutting processing times by up to 90%, improving quality, product consistency and process efficiency.
Features include:
• Interchangeable workheads for maximum versatility
• Capacities from 4 to 30,000 litres
• Minimum aeration
• Models for open or sealed pressure/vacuum vessels
• Mobile floor stands
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The Silverson AX range of High Shear Rotor/Stator mixers is designed to bridge the gap between laboratory scale mixing operations and larger production units. Ideal for pilot plants, research institutes and hospital pharmacies etc., AX models have a capacity of up to 50 litres, depending on product viscosity. A complete range of interchangeable workheads is available, allowing the user to match the unit’s mixing action to their process requirements. All AX range models can be supplied with a spring assisted adjustable bench stand.
The standard Model AXR is powered by a single phase motor, offering variable speed up to a maximum of 3500 rpm. All wetted parts are constructed in grade 316 stainless steel. The unit is finished in a tough, easy to clean, non-chip white nylon coating.
Increased power is offered by the AX3, which can be supplied with a range of 3 phase hoseproof, TEFV or ATEX approved Flameproof motors. With a maximum speed of up to 6000 rpm with an inverter, the higher rotor tip speed makes the AX3 suitable for more heavy-duty applications including particle size reduction.
The AX/AIR is powered by an intrinsically safe air motor, designed for use in flameproof areas. This 0.33 kW unit also offers variable speed up to a maximum of 3000 rpm.
The AXV has an inverted workhead, which draws materials downwards into the workhead from the surface of the mix. This was developed to overcome the problems traditionally experienced with light powders which tend to float or “raft”. The increased surface movement also makes the AXV suitable for some higher viscosity products.
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Application:
The 100 lb. blender is a light duty blender designed to
thoroughly blend the components for marble and onyx batch production.
Description:
The 100 lb. Blender features heavy -duty steel construction, a stainless steel mixing pot with a 100 lb. capacity, a heavy -duty stainless steel blade. The 100 lb. Blender is available in either single or three phase, and in 50 or 60 hertz.
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The concept of the DISA Turbine Sand Mixer SAM is based on extensive experience and systematic trials. It considers all the aspects of modern sand preparation techniques and it creates the conditions for a perfect mix with uniform properties: by full homogenization of the sand and effective integration of water, bonding clay and additives.
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State of the art core production demands mixers with optimum mixing intensity, high mixing performance, low binder consumption as well as low cleaning and maintenance requirements.
The KLEIN STATORMIX combines the best of the reliable KLEIN core sand mixers.
Here is what makes the STATORMIX stand out:
- high mixing intensity
- mixing rate matched to the core demand
- partial batches can be processed without loss in quality
- minimum adherance of residues to the mixer interior
- triple stage cleaning concept
- freely accessible mixer interior
- lowest wear
- only negligible sand residues in the mixer after discharge
- low energy consumption
- no heating up of the sand
- no loss of the solvents
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Batch Sand Mixers
Batch sand mixers are ideal for mixing core sand. All components are mounted onto a heavy-duty steel base that reduces noise and vibration. The mixing tub is fully lined to extend the life of the unit. The durable, yet simple, design provides extremely accurate and efficient sand mixing. Batch sand mixers are designed for easy installation, low maintenance and consistent results.
Vulcan Engineering Co. can supply a standard model batch sand mixer or can manufacture a mixer for your specific needs. Please contact us for more details and information.
Features
- High speed, zero retention mixer head
- Fixed position direct drive mixing chamber
- Three part pumping system
- Recirculating pumps
- Dual resin levels
- Powder feeder for black iron oxide with 5 cubic foot hopper
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Compact and amazingly versatile, benchtop MixMate can be used for virtually any mixing application. It accommodates micro test tubes, PCR plates, deepwell plates and MTPs. It features an integrated vortexing function and an operating concept that is as simple as it is intelligent.
2DMix-Control: uniquely fast and controlled mixing movement
Current findings show that rpm speed is not the only determining factor in efficiently mixing small volumes. More often, the perfect mixing process occurs when parameters such as speed, type of mixing movement (e.g., orbital) and the mixing radius are optimized to smoothly run together. Eppendorf has perfected how these parameters interact in MixMate, and we have named this feature 2DMix-Control.
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Silverson's line of laboratory mixers are suitable for the widest variety of applications - mixing, emulsifying, homogenising, disintegrating, dissolving - and will process volumes from as little as 1 ml up to 12 litres with an efficiency and flexibility unmatched by other machines.
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The Double Planetary Mixer includes two blades that rotate on their own axes, while they orbit the mix vessel on a common axis. The blades continuously advance along the periphery of the vessel, removing material from the vessel wall and transporting it to the interior. After one revolution the blades have passed through the entire vessel, after three revolutions most materials have been mixed and after only 36 revolutions, the blades have contacted virtually the entire batch.
Ross pioneered Change Can mixer design nearly 100 years ago. Today we offer many of our mixers including our PowerMix with this option, which can dramatically increase production in your plant. While one vessel is wheeled away for remote discharge and cleaning, another wheels into place to start the next batch immediately.
Ross Planetary Mixers have been the world's leader for the last 50 years. Today it still surpasses all others in both productivity and long-term reliability. With no packing glands or bearings in the product zone, contamination is virtually eliminated.
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Application:
The GS1500 vacuum mixer is designed to create solid surface material by evacuating air from the matrix during the blending process. Vacuum mixed materials can be fabricated to create seamless and durable products popular in today's kitchen and bath industry.
Description:
The GS1500 vacuum mixer includes the following features, heavy duty steel construction, stainless steel mixing pot with an approximate capacity of 325 lb., aluminum mixing vessel lid with replaceable seal, a heavy duty contoured stainless steel mixing blade, and a vacuum pump that requires no oil. The GS1500 vacuum mixer is available in three phase, 50 or 60 hz.
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The conical discontinuous mixer (CDM) intimately blends several powdery and/or granular products in an extremely short time whatever the proportions.
This batch mixer allows mixing powdery products with low proportions of liquids, even with the lightest powders.
The important differences of bulk density have no influence over the mixing quality.
Operating principle:
Once the mixer has been loaded, the mixing rotor progressively moves all the product and creates an internal recycling vortex phenomenon.
The mixer empties by gravity, by opening a hatch valve situated at the base of the cone.
In the case of difficult flowing products, the mixing rotor can be used as a de-vaulting device.
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Ploughshare® - Batch Mixer
Highest quality mixes
Short mixing times
Reproduceable batches
Gentle treatment of the product
Maximum availability
Low maintenance mixer concept
Easy accessibility to all inside parts of the mixer
Machine Type
Batch mixers operate on the hurling and whirling principle introduced by Lödige to mixing technology. Equipped with mixing elements which can be adapted to individual requirement, the mixes produced in these machines are of the highest quality.
Standard Configuration
Ploughshare® shovels rotate as mixing elements in special arrangement on the mixer shaft in a horizontal, cylindrical drum. The size, number and positioning, geometric shape and peripheral speed of the mixing elements are coordinated in such a way that they produce a three-dimensional movement of the components. The resultant turbulence in the mix, whereby all the product is constantly involved in the mixing process, prevents the formation of deadspots or low-movement zones in the mixing drum and ensures high speed, precision mixing. To prevent particles from being squashed against the drum wall, the mixing elements are specially shaped to lift product from the wall within the radial movement of the mix.
In some cases additional assistance for the mixing elements to obtain the desired mixing effect is required. Separately driven, high-speed choppers can be installed to disperse agglomerations and control granulation during the mixing process in coordination with the mixing elements.
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For the effective moulding sand preparation with guarantee
> capacity range 15 to 200 t/h
> integrated conditioning of moulding sand
> uniform, optimum moulding sand quality - in various production modes
A powerful and profitable batch-type sand mixer:
> almost simultaneous filling of the sand mixer with return sand and a controlled water addition
> rapid blending by a high-speed rotor and immediate start of the effective mixing phase
> specific feeding of additives.
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Foundries producing large volumes of castings on high-speed molding lines demand large volumes of prepared sand and maximum productivity from the sand plant. The Simpson Multi-Mull is specifically designed to provide large volumes of high-quality molding sand on a continuous basis and utilizes the same effective mulling technique as the Simpson Mix-Muller.
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The mixer or muller is rightly considered to be the pulsating heart of the sand plant. Obviously, it is the most important machine where ideal conditions of moulding sand are restored.
Over the years, the market has been invaded by the most various types of mixers: from the first mixers with scrapers to the actual intensive mixers. Today, a mixer must satisfy the following requirements:
a) Production of constant quality sand
b) High productivity
c) Reliability
d) Reduced maintenance.
In our opinion, to meet these requirements it is necessary to combine the activity of the mixer with a sand control which supervises its functions.
In fact, they are to be considered as two parts of the same system: arm and mind.
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Good core making begins with high quality core sand preparation. To meet the demands of modern core making facilities, Simpson Technologies has designed the new patented, CE certified CSM Series Core Sand Mixer. The new CSM Series is the most accurate, versatile and productive core sand preparation system available in the world today.
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In small to medium-sized sand systems or difficult mixing applications, versatility is critical. The Mix-Muller has been carefully designed and proportioned to achieve maximum performance, versatility and energy efficiency in these types of applications.
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The Mini-Mix is a small laboratory mixer used for testing small batches of product. The test results can be used for scaling up to larger mixer sizes. The Mini-Mix is ideally suited for applications such as: toners; pigments; metals; cosmetics; pharmaceuticals and chemicals.
The Mini Mix is available in three sizes (5, 10 & 20 liters) and features exchangeable containers.
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For closed-vessel applications.
Compatible with Nalgene carboys, culture vessels and other containers with sanitary flanges
Mix up to 400 L
Autoclavable in place
Non-cytotoxic materials meet FDA requirements Reversible rotation for up- or down-pumping experiments
LCD display and recording of scaleup parameters including speed, torque, impeller flow and time
Repeatable digital data entry via splash-proof keypad
Temperature probe included
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This is a kind of mixer which is produced for mixing powder products in laboratory environment. VARLIK Laboratory Mixers provides you to find correct results in your analyses because this is a smaller of your standard process horizontal powder mixer as well as in equivalent specifications.
VARLIK Laboratory Mixers are equipped with specifications for you to have easier operation at experiments.
Speed adjustment : Speed adjustment facility is on mixer as standard specification for you to find best mixing speed by a simple setting button.
Mixing blades : Mixing blades are made of Hardox metals which is high resistance against abrasion, in this way VARLIK Laboratory Mixers provide you always same mixing quality many years further.
Timer : You can easily set the mixing time and mixer is automatically stop at the end of set time.
Material feeding hopper : This hopper provides you to feed materials easily into mixer which it is in adequate volume for mixer capacity and designed as ergonomically. This hopper has simple fixing and disassembling facilities.
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The Dispermat® family of laboratory dissolvers includes instruments for applications, research and development, and quality assurance. They range from simple laboratory dissolvers to larger PC connected machines.
- Simple and quiet operation
- Durable design for long-term operation
- Cruise control for repeatable results - Keeps constant speed even when viscosity changes
Choose from a variety of different models depending on the application.
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Ploughshare®-Laboratory Mixer Typ L5/10/20
Guaranteed Lödige Quality
Attractive price
Functional design
Ideal for your product and process development
Table top or free standing
Variety of options
Machine Type
The new Laboratory Mixers of the L-series have a volume of 5, 10 or 20 l. The mixers of the very successful M-series were reworked and modernised according to the customer increasing requirements. The result is the new generation of Laboratory Mixers, which combine the reliable mixing quality with improved features and ergonomics. The use of proven standard parts allowed to reduce the price of the mixer - without compromising the proverbial Lödige quality.
Standard Configuration
Swiveling front plate
Stepless control of mixer shaft rotation speed
Control unit integrated into mixer housing
Table top design (optional mixer support)
Mixer and housing in stainless steel
Mixer completely assembled and tested
Ready for use
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PML (Planetary Mixer, low speed) and PMH (Planetary Mixer, high speed) planetary mixing and kneading machines operate according to the planetary system. They are used for thixotropic and high-viscosity products.
Temperature-sensitive products can be mixed gently with this system. Even powdered and very light components can be dispersed quickly in liquids, achieving an optimum fineness and distribution. To empty the mixing vessels NETZSCH supplies Container Press Outs.
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vacuum mixer: Speedycream
Three agitation groups:
- Two slow agitators: semi-anchor and planetary
- One satellite fast agitator with planetary movement of its rotation axis
Semi-anchor equipped with Teflon scrapers which can be easily disassembled.
Planetary agitator with properly shaped blades fit to generate a powerful and effective pumping action towards the fast agitator.
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Due to the Turbulent mixing mechanism, short mixing and short discharging times are achieved, without undue stress on the product.
The Turbulent Mixer can be completely automated.
Special devices, such as remote adjustable weirs and unique system for total discharge used in continuous mixing, increase the operating flexibility. Additional homogenizers extend the number of applications.
Applications
- Production of high-quality homogenous mixtures for mixing rations up to 100.000: 1 made from dry, pourable solid materials
- Mixing and dispersing of liquid-like up to pasty suspensions
- Granulation of small-grained materials
- Wetting and coating of bulk materials
- Dissolving of solid materials in suitable solvents
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Foundries are always striving to improve the quality and the precision of their products, as well as aiming for the continual reduction of costs. The quality of cores has a very important part to play in reaching these objectives.
PRIMAFOND is constantly researching the most simple and efficient solutions, making core sand preparation and distribution systems of various types and for several processes, either simple or complex, according to the customer's requirements.
For the sand and resin mix preparation, the best mixing and homogeneity are obtained with batch mixers. The batch mixers made by Primafond, model MER 50 - MER 100 - MER 150 - MER 200 are of a all-steel construction, with wear-resistant mixing components, which are replaceable.
One batch mixer MER can together with a distribution system, feed one or more core-shooter machines. The use of only one mixer for many core-shooters gives many advantages including a practical and efficient installation and savings in maintenance operations.
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Omega Foundry Machinery offers two series of high speed continuous sand mixers - the Spartan II Series and Spartan III Series. Eac seris combines rugged construction with innovative design features providing optimum mix quality for consistent mould and core production.
Spartan II Series key benefits include:
- Economic design
- Efficient mixing design
- Easy Maintenance
- Rugged construction
- 3-36 tonnes per hour capacity
Spartan III Series key benefits include:
- Excellent access to mixing chamber
- Increased mixer capacity
- Extremely robust design
- 3-100 tonnes per hour capacity
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