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APV Flex-Mix Liquiverter
The new mixing system for liquid applications.
With over 1,000 machines operating world-wide, APV’s highly acclaimed Liquiverter has been upgraded so that it is even better than before. It incorporates the following new and impressive features, and can now fulfil a wide range of mixing and dispersion applications with even greater efficiency:
* Highly efficient dispersion head for fast operation and improved end product quality
* Re-circulation pump as option
* Fully drainable for improved hygiene and minimum waste
* Direct drive reduces spare parts wear
* Flushed double mechanical shaft seal available in material of customers choice, depending on specific application
* Easy to maintain
Industry applications:
It can be used in an extensive range of applications within the processed food, dairy, beverage, healthcare, and other related hygienic industries.
Typical applications:
Newtonian/non Newtonian fluids
Solids / liquid dispersion (dry floating/settling solids)
Liquid / liquid dispersion (Miscible/immiscible liquids)
Typical operations include blending, mixing and dispersion of various ingredients. Such as mix preparation, incorporation of oils/fats, preparation of starch slurries, rehydration of powders, pigment dispersion, beverages and concentrate blending, and dissolution of dry material.
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Inline Mixers Cut your processing time by up to 90%
A Silverson high shear In-Line static mixer doesn't simply mix. It emulsifies, homogenises, solubilises, suspends, disperses and disintegrates solids. Each mixer, with its precision engineered Silverson rotor/stator workhead, far outperforms conventional mixers, cutting processing times by up to 90%, improving quality, product consistency and process efficiency.
Features include:
Interchangeable workheads for maximum versatility
Self-pumping throughputs from 19 to 189,500 liters/hour
Aeration-free
Product cannot bypass the precision rotor/stator workhead
Single and multi-stage units available
Easy to install. Easy to operate. Easy to clean
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Silverson offers a range of High Shear In-Line mixers developed for the disintegration & solubilisation of polymers into bitumen for the production of modified bitumens. The cylindrical body walls are jacketed for oil heating, ensuring that the product cannot cool & solidify inside machines.
Because processing products that solidify when cold requires thorough heat saturation before start-up, the machines ensure heat reaches all areas where residue accumulates.
Sealing is by means of a graphite/carbon fibre gland packing, designed for operation on bitumens. Standard mechanical shaft seals are available according to the application. Like all Silverson units, interchangeable stators can adapt the machine for varying processes.
Modified bitumen production Polymers & rubbers such as SBS, APP, PVC, EVA & Butyl are blended with bitumen primarily used in the production of road surfaces & roofing felts. The polymers modify bitumen to improve its physical stability, flexibility & resistance to extreme temperatures.
Some polymers such as SBS are more difficult to dissolve/disperse & require high shear to achieve a satisfactory mixing time. Silverson Jacketed In-Line mixers attain this. The bitumen/polymer mix is recycled through the Silverson In-Line mixer where the high shear rotor/stator workhead rapidly disintegrates the polymer pieces. This high shear action exposes constantly increasing areas of fresh polymer to the surrounding bitumen, reducing the process time.
Typical applications: Polymer modified bitumen (production of modified road bitumen & roofing felts), Bitumen emulsions, Underseals & waterproofing compounds, Bitumen cable insulation
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Greerco High Shear Pipeline Mixers offer a wide range of products for use in continuous inline homogenization, particle size reduction or dispersion.
The Greerco Pipeline Mixer series is engineered and proven to provide many years of dependable service. The design exceeds the high quality standards necessary to achieve optimal process results and withstand the rigors of difficult processes that require high shear mixing.
Available in industrial and sanitary models
Single or multi-stage heads for process customization
The robust stator design handles severe duty better than competitive designs that utilize screen technology
The entire process stream is directed through the mixing head, eliminating any chance of bypassing the shear zone
With over six decades of successful installations, the Pipeline Mixer has earned its reputation as an excellent solution for high shear applications
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YTRON-Z is a powerful unit for dispersing, desagglomerating, emulsifying, wet grinding and homogenising in a single pass. The reactor head of YTRON-Z houses up to three rotor/stator sets, carrying each 3 slotted rows of teeth with different slot widths to allow for adaptation to the specific application. Even shear sensitive products such as Yoghurt and sour cream are treated gently. This has lead to the development of the yoghurt STRETCHING ® process which revolutionised the process of yoghurt production.
The use of YTRON-Z for YTRONising of liquid products lead to results fully comparable to the products formerly processed via high pressure homogenisers, in some cases the results got even better at a significantly reduced production cost.
The use of special, shear intense tooling in continuous processing allows for production of emulsions (O/W und W/O) with a very fine particle size distribution or, in suspensions, an efficient wet milling or desagglomeration process. YTRON-Z is used in Food Processing, Chemical Production, Cosmetic Industry and Pharmaceutical Industry.
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YTRON-XC powder dispersing unit. It is used for dissolving / dispersing of large quantities of solids such as Sodium- and Potassium-Caseinates, Milk Powder, Starch, Sugar, Silicates, Pigments and actives. YTRON-XC is used widely for the production of base mixes and concentrates before spray drying, in three shift productions.
Powders and compounds with a tendency to form lumps are continously incorporated from a BigBag or silo and efficiently dispersed inLine. The motor power used for standard applications typically ranges between 5,5 kW and 15,00 kW . This indicates the efficiency of the YTRON. The quantity of powders incorporated is up to approx. 12.000 kg/h, depending on the powders used.
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A Silverson high shear In-Line mixer doesn't simply mix. It emulsifies, homogenises, solubilises, suspends, disperses and disintegrates solids. Each mixer, with its precision-engineered Silverson rotor/stator workhead, far outperforms conventional mixers, cutting processing times by up to 90%, improving quality, product consistency and process efficiency.
Silverson High Shear In-Line Mixers will:
Self-pump at throughputs from 15 to 200,000 litres/hour
Eliminate agglomerates and fish eyes
Create stable emulsions and suspensions
Reduce particle size
Rapidly dissolve solids
Accelerate reactions
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Within the same construction size all dispersing machines of the series 2000 are far reaching convertible. For example from an UTL to a DR-machine, or vice versa. Constant parameters for speed and geometry of the generator allow an exact scale up. All machines are suitable for CIP respectively SIP design, materials and quality of surfaces are in accordance to the recommendation of FDA and EHEDG.
Dispersing tools are interchangeable within one construction size. The drives can be adapted to the respective conditions such as quantities, power consumption, protection type or Ex-protection.
For working in the laboratory scale the Labor-Pilot is the right machine. It is a single-stage dispersing machine, which by means of different modules can be extended to a three-stage dispersing machine, a dispersing machines for mixing powdery materials into liquids or to a colloid mill.
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Continuous Ploughshare Mixer KM
Maximum homogeneity of the end product
Residence/mixing times between 25 and 60 seconds
Granulation processes within 3 - 6 minutes
Gentle treatment of products
Consistent reproduceability
Maximum availability
Low maintenance mixer concept
Machine Type
Continuous Ploughshare Mixers operate on the hurling and whirling principle introduced to mixing technology by Lödige. Equipped with mixing elements which can be adapted to individual requirements, this machine produces mixes of the highest quality.
Standard Configuration
The peripheral speed and geometric shape of ploughshare® shovels, rotating close to the wall of a horizontal, cylindrical drum, lift the mixing components from the product bed into the open mixing area and scoop material from the wall of the drum counteracting the centrifugal force. A fluid bed generated mechanically in this way, whereby all the product is constantly involved in the mixing process, ensures maximum mixing intensity at even the highest feed rates and shortest residence times. The specially shaped mixing elements ensure best product conveyance.
Choppers can be installed in the mixing drum as optional equipment to disperse agglomerates and provide controlled granulation during the mixing process.
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High shear emulsifiers or homogeneous pumps are a high-efficiency product integrating, emulsion, dissolution, refinery , disaggregation, homogenization ,and emulsification. The main parts are stators and rotors .At the centrifugal and fluid forces created by the rapid turning of the rotors, the stators exercise on the materials strong power shearing, centrifugal pressing, breaking, fluid friction, turbulent refining and the solid, fluid, and volatile materials are quickly refined, homogenized, disagree gated, and emulsified. The repeat of this process can result in stable and high-quality products.
Application areas:
Refined chemistry:
Pigment, dyestuff, plastic auxiliaries, textile auxiliaries, adhesives, resin dispersion, silicon oil dispersion, hot melt adhesive, sealing compound, glue, pulp, finishing agent, surface active agent, carbon black disperse, adhesive-proof agent, mold releasing agent, deforming agent, fluorine cleaning agent, polishing agent, leather auxiliaries, pigment paste, dispersion wax, bactericide, catalyze, coagulant.
Petrochemical
Lubricant, heavy oil dispersion, diesel oil dispersion, modified asphalt, catalyze, wax dispersion.
Biology & pharmaceuticals:
Injection, medical dispersion, medical paste, health product, mini-capsule dispersion, cell breaker.
Paint & ink:
printing ink, paint, dispersion paint, building coating, nanometer coating, photocureable coating, coating auxiliaries, carbon black disperse, glaze, Alta-mud.
Farm chemicals:
Pesticide, herbicide, medicinal butter, fertilizer, pesticide adjuvant.
Nanometer materials:
Disperse and depolymerization.
Foodstuff industry:
Juice, jam, ice-cream, milk product, food addictive, tea drink, chocolate, bean milk, essence.
Consumer chemistry:
Fluid detergent, face cream, lip paste, face foam, silicon oil dispersion, household essence, skin care products.
Paper making:
Pulp, adhesive, rosin disperse, auxiliaries, resin dispersion
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PREMIER
- Premium quality in-line labeling system
- Provides reliable 24/7 performance in the harshest environments
- Applies paper or clear film labels to a wide variety of oval, rectangular and cylindrical containers at speeds up to 400 ppm
- Non-proprietary Allen Bradley PLC control and color touch screen HMI (human machine interface)
- Up to 4 servo or stepper-driven applicators provide high speed labeling
- Encoder-based line speed compensation automatically synchronizes the labeler to the system's product handling
- Product changeovers are fast, accurate and repeatable with precision 4-axis head mounts
- All electronic components feature quick disconnect cabling
- Options may include zero-downtime crossover controls, vision system, bar code verification, hot stamp imprinter, low label, end-of-web, broken web detection, etc.
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LINE ADE linear labelling machine to apply self-adhesive labels on the bottom of PET food trays, on flow-packs, bags, carton and PET trays and cases. Production speed: up to 10,000 units/hour.
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Linear labeller model LINE ADE to apply a wrap or wrap-around label on cylindrical or shape bottles, for productions up to 10.000 bph.
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Linear labeler model LINE CA to apply a wrap-around label on cylindrical bottles, for productions up to 10.000 bpt
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Style 360 Repair Clamp
The Dresser® Style 360® repair clamp offers simplicity and ease of installation. Just wrap the clamp around the pipe, drop the bolts in place and tighten. It's that simple! Moreover, special one-inch long nuts allow the use of a standard deep socket wrench for complete tightening. In the popular 7.5 inch clamp width, there is also a third nut so
the middle nut can be used to pre-tighten the clamp.
Additionally, the smaller sized clamps feature a flexible band which means less holding force is required while tightening.
With the "360" clamp you can repair holes, breaks and splits in the pipeline. You can use it where pipe ends are separated, or where ends are deflected up to 4 degrees or 1/8 inch. Or you can join two pipes with a variation of 1/4 inch outside diameter.
Clamp features include a tapered gasket with a gridded design and the spanner is molded flush with the gasket to prevent "hang up." The "360" has a stainless band, lugs of rugged ductile iron and bolts of corrosion-resistant Dresserloy.
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Top Line BioPharm products are designed and built to meet the most stringent requirements of ultra-pure processing, including the ASME BPE 2002 specifications for dimension, surface finish and tolerance.
- Type 316L stainless steel
- Clamp or weld end connections
- Pin stamping of heat numbers and stainless steel grades
- High quality electropolishing or other finishes to suit your needs
Every Biopharm product is subjected to rigorous quality control inspections, then capped and shrink-wrapped to ensure safe storage and shipping.
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INTEGRA 4H
The line, incorporating a horizontal corner welding machine (FUSION 4H ) and a corner cleaning machine (TRIMMER 2A), provides an efficient combination of the two welding and cleaning processes which are made fully automatic thanks to their integration.
FUSION 4H
CNC 4-head horizontal corner welding machine in which all cycle variables (times, speeds, etc.) can be programmed and preset automatically in the machine.
COOLING BENCH
This bench allows interconnection between Fusion 4H and Trimmer 2A.
TRIMMER 2A
PVC right-angle corner cleaning machine of innovative design, features 2 interpolated axes, with optimized automatic cycle, able to recognize the current profile automatically.
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Axxair develops and produces in-line orbital welding machines for tubes. SATO-115 and 170 allow to make weldings for diameters from 12 to 170 mm and thicknesses from 1 to 3 mm (from 1 to 8 mm with bevelling).
SATO115: from ø 12 to 115 mm
SATO170: from ø 25,4 to 170 mm
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The Centromatic machines center and edge lenses of 10 to 300 mm in diameter – fast, reliable and precise.
The complementary tool geometry permits processing of complex lens shapes (i.e. not-rotatory symmetric contours as well as not round shapes) without tool change – with two spindles (option) even faster.
The Centromatic grows with your demands, extension is easy, because of the modular construction.
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The range of particularly wide machines TOTAL STATUS offers more than 60 models different in term from size (500 to 2000 mm), from equipment and environmental conditions. Certain models require a air-conditioned environment, others can evolve/move in a medium of workshop having variations in temperature of 15° and more. Capable of point-to-point measurements, with continuous scanning by contact or optics, machines TOTAL STATUS are equipped with powerful software PCMDIS common to all the range of the machines Hexagon Metrology.
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