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IBC Mixers
Mixing in Intermediary Bulk Containers (IBCs) can be a challenging task. With the restricted opening and problematic vessel geometry it is difficult to find a mixer which can operate efficiently in these containers. Conventional agitators can provide adequate in-tank movement at low viscosities, but they are generally less effective and can be difficult to clean.
The Silverson Ultramix is designed to provide solutions to challenges such as this. The small diameter dynamic mixing head provides vigorous in-tank mixing, even at higher viscosities, eliminating dead areas in square vessels. This also reduces power requirements and simplifies cleaning – the Ultramix is designed for CIP (Cleaning-in-Place) and complies with 3A, USDA and cGMP requirements.
To further enhance the capabilities of the Ultramix in this application Silverson has designed a mixing station for use with IBCs. The unit incorporates a number of safety features and is available as either a mobile model which can be moved between vessels, or a floor/wall mounted station for operation in a designated area. Various levels of automation are available from safety interlocked manual operation to fully automated systems.
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A container mixing unit is designed for a particular size of container and cannot mix any size of container. The closing cone of the container must be secured with a cover (screwed into the cone) prior to mixing. The operation of container mixing may be fully automated, included the positioning of the container in the mixing unit, and its removal.
Working Principle:
The optimal mixing conditions are:
- duration : approx. 10 min
- mixing batch : maximum 1000 kg of powder
- filling % : 60 % of the container volume
- Rotation : 8 – 10 RPM
- Container volume: 500 to 1500 lt
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EDUCTOR PRINCIPLES:
BEX eductors use a unique venturi design which enables smaller pumps to circulate large volumes of tank solution. The eductor will circulate four to five gallons of solution for each gallon pumped.
BEX eductors are used for mixing chemicals, suspending solids, adjusting pH, "sweeping" debris or sludge toward a filter intake and many other useful applications.
TYPICAL APPLICATIONS:
- Plating tanks
- Cleaning tanks
- Phosphating tanks
- E-coat tanks
- Fertilizer tanks
- Pulp tanks
- Sludge tanks
- Paint booths
- Anodizing tanks
- Cooling towers
- Decorative fountains, and more...!
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Eductors %u2014 These jet mixing eductors are placed in a vessel and fed by a recirculation line. The recirculated liquid sucks in surrounding liquid from the vessel, mixes with it, and is ejected. The ejected liquid promotes further mixing by forming a swirling flow inside the vessel
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JOGINDRA Container Mixer is specially designed for cold mixing process for all polymer powders or granules with colorants and or additives for concentrated master batches. The mixer is in two parts i.e. Mixer and Storage Hopper. Initially the mixing head is facing to ground and is in a position for lifting and clamping to Container and finally rotate to 180º for mixing. The cleaning time is reduced to a minimum. The mixing bowl is made of stainless steel with lockable system and gasket to prevent leakage during operation. The mixer ensures gentle product treatment and has shorter mixing times. PLC can be supplied on request.
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Coke unloading
Fives Solios takes into account the whole process of handling all raw materials at the inlet of the anodes plant, as well as storing and unloading the pitch at the terminal.
Fives Solios equips the anodes plant with a station for unloading the coke destined to trucks equipped with automatic unloading "udders". It integrates the collection of dust and storage in daily coke silos.
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Ship container BULK loader type CBL
New unique loader ideal for loading of dry bulk commodities into containers, such as sugar, malt, fish meal, grain or almost any other granular product.
Sturdy screw conveyor with special designed pressure outlet for optimum filling of container liner.
Remote controlled sidewise and vertical movement of outlet.
Easy moveable by e.g. a fork lift truck.
Feeding hopper for connection to a gravity bellow feeder or other customer specific feeding system.
Capacity: one 20 feet container in 20 minutes.
New:
We can now also supply a unique pneumatic container un-loading system.
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BULK CONTAINER FILLING
FIBCs, Octabins, boxes and other types of semi-bulk packaging are a cost-effective variant when compared to bags and other small packages.
The following large types of packages are effectively filled and proven in use by HAVER machines:
1-loop FIBCs
2-loop FIBCs
4-loop FIBCs
boxes / Octabins
barrels and drums
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The tipping horizontal pressure tank O.ME.P.S. type CM 25 is manufactured of Peraluman 45 R light alloy to transport powdery foodstuff (flour) for a total capacity of 25 m3. It is tested at 2 bar pressure according to the standard PED 97/23/CE.
The vertical discharge system is equipped with:
n° 03 load manholes with 3 wing nuts’ closing;
atoxic and polyvalent unloading system;
n° 1 aluminium bottom for the product unloading, complete of butterfly valve, Ø 150 mm;
atoxic rubber pipeline;
accident protection (n° 1 anti-slip ladder, n° 1 gangway with a pneumatic safety handrail) according to the standard C.M. 294/93;
n° 2 unloading hoses, Ø 100 mm, 6 m long, complete of their hosetubes;
tank chassis in S 355 JR steel, equipped with n° 2 saddles for the tank support;
hydraulic system compound of tipping cylinder, valves group for the control, hydraulic circuit with pipeline and connectors, hydraulic oil tank, rear stabilizing legs, kit hydraulic pump
Tank painting: unique tint O.ME.P.S. WHITE (different colour/logo application on demand)
Structure guarantee: 24 months.
The tank is homologated in accordance with the standard PED 97/23/CE
* Supply and assembly of N° 1 GHH - RAND COMPRESSORS TYPE CG 80, PTO not included (supply by your side).
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This system is formed by a central aisle along which a stacker crane travels. Two racks, built at either side, are used to store boxes or trays. The picking and handling area is formed by conveyors and is positioned at one end or at the side of the racking. Here, the stacker crane deposits the load extracted from the rack. The conveyors then take the box to the operator and once the job has been completed, the box is returned to the stacker crane which then places it back in the racking. The whole system is controlled by a warehouse management programme which registers the location of all the materials in the warehouse and keeps an inventory in real time.
These warehouses can be double or single depth. Double-depth warehouses enable storage of two levels deep in each location, which is ideal for companies that seek a balance between storage capacity and rapid handling.
Within the category of automated warehouses for boxes, Mecalux has created the automated IN-A-BOX warehouse. This is a simple and standard automated storage system for boxes which includes in a single product the racking, machinery, P&D station and the warehouse management software.
Advantages:
Automation of the entry and exit operations of products
Savings in storage space.
Eliminates manual management mistakes.
Controls and updates the inventory.
Works continuously all year round.
Maximises service capacity for clients.
Rapid return on investment.
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Dematic multi-shuttle the answer to the trends in the Intralogistik: a modular, scalable high speed camp and Kommissioniersystem, which adapt to special requirements flexibly.
Its throughput can be scaled within wide ranges. It is available in two variants:
Dematic multi-shuttle Captive - for a high goods throughput in Kommissionier and consolidation buffers.
Dematic multi-shuttle Roaming - for storage systems with lower to middle envelope achievement however high requirements at flexibility.
In simulations it was determined that already a plant with four shuttles exceeds the achievement of a shelf control device.
Dematic multi-shuttles make this and the modular expandability - e.g. by re-tooling further shuttles - a singularly flexible and efficient solution under the container storage engineerings.
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MULTIPLO is a new concept in vertical design storage systems. The use of small-sized boxes means it is possible to handle one article code at a time. The MULTIPLO structure consists of two parallel rows of boxes separated by a high speed, central retrieval rack feeder that offers a high number of operations per time unit, and the numerous access bays allows several users to use the storage facility simultaneously. The machine is managed by a complete and simple to use management software that offers considerable flexibility in the retrieval processes and the possibility of interfacing with the company network. MULTIPLO is the innovative vertical storage system that is perfect for fast picking.
Advantages
Maximum exploitation of vertical space
Modularity that is tri dimensional and for the number of bays
Single/multiple bays, and on different levels
High handling speeds
Standard and removable loading unit
Protection against dust and unauthorised entry
Operating SW connectable to company IT system
Simplicity of use with touch screen displays for each bay
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Tunnel of pretreatment spray a stage is a machine of washing/pretreatment constituted from a static monoroom to or more stages.
It comes employed on those manufatti to deal where us is a limited production and the spaces available for the location of the same machine are reduced (treatment cycles which the sgrassaggio, pickling, washing, washing pure water demi or demi, phosphating, disodissidazione, chromate treatment etc.).
The tunnels of pretreatment to spray generally are realized essentially from (possible varying to chosen of the Customer):
- Bathtub for the control of the liquid
- Thermal Covering
- Body advanced tunnel
- Slides of water-drainage
- Filters
- Sent Elettropompe of fluid to the rampe of spray
- Organs of interception and regulation
- Pipages of connection between collectors, pumps and bathtub
- Rampe of spraying door-nozzles
- Nozzles and fascette with attack
- Instruments for the visualization of the temperature and the pressure
- Riscaldatori bathes
- Termoregolazione
- Control levels
- Fan of aspiration vapors
Al fine to offer a complete service to own Customers AIRMADI painting S.r.l is in a position to delivering systems "turnkey", contemplating in own range all those auxiliary members and accessories which groups of breaking in and extraction air, systems of defangazione, flottatori, disoleatori, dosatori automati to us, demineralizors, depuratori, centers them of heating, groups of breaking in, systems of ultrafiltration, chemicals, etc. (for further information to consult the section auxiliary).
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CONTAINERS OPTIMISED FOR STORING SMALL TANKS
maximum storage capacity: 12 small 1,000 litre tanks
Collection tray with a capacity of 1/3 rd the total storable volume
Swing or sliding doors in 50 mm thick mineral wool sandwich panels between galvanised, over paintend metal sheet.
OPTIONALS
Insulating top in 50 mm thick mineral wool sandwich panels between galvanised over painted metal sheet
For flammable liquids an optional ventilation grille equal to 1/30th of the plan surface
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Metal vat of retention for the installation of 2,4 barrels of 220 liters or 1 cubitainers of 1000 liters, volume of retention 240,440 or 1050 liters out of standard; sealing tested in factory; caillibotis of meshs 30 X 30 mm galvanized hot; height under foot 100 mm out of standard; Passage for displacement with the lifting truck and transpallet; Lid assembled on 2 jacks with gas or carries beating with lock and keys. Special achievements on mesure.FABRICATION FRENCH
OPTION: hot galvanization, coating antiacids; caillibotis out of antacid fibers, etc ..........
The standard vat of retention "Protec tainer" is a simple solution and ideal for your liquids requiring a retention in the event of accidental escapes (Pollution) and that in order to preserve our environment. Its lid protects it from the bad weather, it can be thus stored in outside. Its lock 2 points prevents the access to the barrels once closed.
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Container Hook VCH 10t
Suitable for ISO container edges. A permanent connection using a VVS1/2 or a loose component for hook mounting.
Attention:
RUD-VCH hooks are not suitable for vertical lifting. Given a minimum inclination angle of 30° during the lifting process, the hook cannot automatically open.
Containers 1D, 1E and 1F can be lifted from the top edges using a 4 -leg assembly and a max. inclination angle of 30°
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Container Hook VCH 20 with Safety Locking Device
Suitable for ISO container edges. With a patented safety locking mechanism. A clevis connection for the 22 mm VIP chain. Using a VRG - 16 connector, the chain diameter can be reduced and thus a 16mm VIP - chain can be used .
Attention: RUD-VCH 22-Hooks are not suitable for vertical lifting. Given a minimum inclination angle of 30° during the lifting process, the hook cannot automatically open.
Connecting bolt and tensioning sleeve are pre-assembled.
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Wheel description
Standard non-marking rubber tread; hardness 85 +/-3 Shore A. Centre made of two riveted galvanized pressed steel discs.
The version with roller bearings of these wheels is also available with an antistatic strip. To order the anti-static wheel, add the suffix "AS" to the wheel+castor assembling cod
Bush bearing bore or roller bearing bore
In the bush bearing bore, the hub contains a bush made of polyamide 6 with molybdenum disulphide to make it self-lubricating.
In the roller bearing bore, the bearing housing contains cylindrical roller bearings with polyamide 6 cage.
Axle
Axle composed of ground steel bush with bolt according to UNI EN 24017 and nut according to UNI EN 24032.
Swivel top plate bracket NL with central lock
Swivel top plate bracket type NL. The plate, the ball rice ring and the fork are made of pressed steel zinc plated finish; swivel actions: double ball greased race with dust protection seal made of polyethilene. The king pin is integral with top plate and duly rivetted. The hexagonal brake system locks at the same time the rotation of two wheels.
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The « CONTAINER TRANSFER SYSTEM » (CTS) developped by JetSolutions SA allows a proof connection any kind of vessel with a container for discharging powder or granulate by gravitation.
The vessel to be emptied must have its own closing device (fpr example SAK, DOSIMAT valve, air lock, etc…). JetSolutions SA offers different technologies for:
Dust free transfer of powder or granulate into a container
Avoiding any contact with the surroundings for the powder
Connecting the container to a vessel on scale
Working Principle:
JetSolutions SA offers 3 solutions:
1) The CTS is fixed and the container is lifted
- The top cover of the IBC must be replaced by a « male » connector cover
- The container must be lifted until contact with the CTS and kept in this position
- Le male connector cover is sucked by a vacuum pump in position open
- The powder may flow trough the CTS from the vessel down into the IBC
- The Connector cover of the IBC closes by rupture of the vacuum
- The IBC is removed and closed with a standard cover
2) The CTS is adjusted and the container is fixed
- The top cover of the IBC must be replaced by a « male » connector cover
- The IBC is positionned below the CTS
- The CTS comes down to the connector cover of the IBC
- Le male connector cover is sucked by a vacuum pump in position open
- The powder may flow trough the CTS from the vessel down into the IBC
- The Connector cover of the IBC closes by rupture of the vacuum
- The CTS is lifted, the IBC is removed and closed with a standard cover
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