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Colloid mill works with shearing，grinding high-speed stirring．Grinding process occurs in the relative movement between the two teeth with one revolving in high speed and another still，which makes the material between the teeth receive strong shearing and abrasion in addition to high frequency vibration and high speed swirl．The above forces effectively evenly disperse，emulsify，smash the material.
JM-F/L is a new equipment that wet processes superfine grain．whichisusedto homogen。emulsify。mixand smash various semi-liquids．1iquids and latex emulsion.
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The rotor-stator gap can be adjusted on-the-fly by turning a hand wheel
Changing the gap setting allows the user to modify the shear rate applied to the fluid and achieve the desired process results
Indicator dial defines gap-setting position and ensures process repeatability
This machine is designed to handle a wide range of applications and empowers the user to make simple adjustments to achieve the precise product qualities they require
Vertical or horizontal mounting position makes mill ideal for batch, batch-continuous or in-line applications
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The mills of series 2000 have a modular design. Within the construction size the machines are convertible to the inline dispersing machines of series 2000.
Constant speed parameters and generator geometries allow an exact scale-up.
All machines are CIP- resp. SIP-suitable.
Design, materials and surfaces correspond to the recommendations of FDA resp. EHEDG.
There are different grinding tools available.
The drives can be adapted to the respective conditions like flow rate, power requirement, protection type or ex-protection.
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For optimised particle size distribution: The Nebulasizer
The NARA Nebulasizer is designed to optimise the particle size distribution of soft granulates and extrudates. This standardization is possible both with wet and dry granulates.
During the process the oversized agglomerates will be reduced in their size and simultaneously fine-grained resp. dust particle are applied on bigger agglomerates. In one step the coarse particles are eliminated and the fine particles are agglomerated, but without an unwanted crushing. A following process step like sieving is not needed.
Because of his simple layout the machine is easy to clean, why the Nebulasizer is of interest for the pharmacy and the food processing industry in equal measure.
The GMP construction consists of a minimum of components with a highly polished surface that makes disassembling and cleaning in no time.
Besides the stainless-steel construction there is also an alternative for heavy industry available. This construction is able to convert building material like moulding compound or ceramics.
Nara’s especially developed innovative principle of comminution minimises the shearing strain of the particles, so that a crushing of particle size is not given.
Because of the screenless construction a breakage of the screen is out of the question.
The Nara Nebulasizer is now available as a milling tool in the new generation of Nara-Pharmamills. It can be integrated perfectly into existing productions.
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The Mycromix, Unymix and Pilotmix high-shear mixer granulators
When it comes to extremely homogeneous mixing results, granulate of the highest quality and top production performance with short drying times, OYSTAR HÜTTLIN is where to look first. With the Gentlewing® bottom or top drive options, mixing and granulating enters new dimensions. The OYSTAR HÜTTLIN high-shear mixer granulator with bottom drive is the best choice for simple granulation applications in combination with a fluid bed drier. The top-drive version satisfies the highest of demands. With UltraClean, SmartFlow®, vacuum system unit, solvent recycling and heating, this version can be modularly extended up to the SinglePot and to meet the requirements of a high-containment system.
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Mixing Granulator for high-quality products
GMP design
Mixing tool can be raised up for easy inspection
User friendly controls with predefined process steps
Machine ready for connection
Also available as Single Pot Mixing Granulator
Machine Type
In the mixing granulator individual components of a recipe are homogenized by the vertical mixing impeller and a separately driven chopper. Binding agent is then added for wet granulation in the same machine. In order to dry the product, the mixing granulator can be designed as a Single Pot MGT-S (prepared for stripping and vacuum cleaning). For details please refer to the separate flyer.
Standard Configuration
In the mixing granulator individual components of a recipe are homogenized by the vertical mixing impeller and a separately driven chopper. Binding agent is then added for wet granulation in the same machine. In order to dry the product, the mixing granulator can be designed as a Single Pot MGT-S (prepared for stripping and vacuum cleaning). For details please refer to the separate flyer.
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Feature
1) This machine can mix all powder of powder is uniform.
2) The machine adopt outer-inner rotation and grain of powder is uniform.
3) The mixing barrel can be tilted freely at the angle of degrees for discharging and cleaning purpose.
4) The automatic stopping device can be set within the range of 0-60 minutes for automatic stopping.
5) Easy to operate, easy to wash, clean and move. It is very suitable for GMP food and pharmaceutical factories.
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Application
Foodstuff, Feed, Dye, Pigment, Chemical, Spice, Fertilizer...etc.
Feature
1) The inner and outer layers dual-spiral "S" sign crossing of upper and lower mixing type is adopted. Mixing effectiveness is good. Speed is fast. Powder dust will not fly in operation.
2) Complete and through blending of raw materials by ribbon agitator
which create two layers and counter movement of flows.
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Feature
1) The mixing barrel and blades are made of stainless steel, always keeping clean and away from dirt. The mixing barrel can be tilted freely at the angle of 0X~360X degrees for discharging and cleaning purpose.
2) The safety device can protect the safety of operator and machine. The automatic stopping device can be set with in the range of 0-60 minutes for automatic stopping.
Application
Foodstuff, General chemicals, Feed, Plastic, Dye, Cosmetics, Drugs, Plastic powder, Resin powder addition...etc.
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DOSO: Volumetric blender
ACCURATE METERING
DOSO is used for preparation of thermoplastic granule mixes in extrusion processes.
EASY TO INSTALL
Designed so that it can easily be installed directly on the load hopper of the process machine, or on a platform, or on a floor-mounted storage hopper to feed one or more machines.
FAST INGREDIENT CHANGE, FAST AND THOROUGH CLEANING
- Practical and easy access to all the components.
- Load hoppers with sight glass to visually check the level.
- Manual gate valve which allows inspecting the metering screw without having to empty the hopper.
- Unloading hatch for fast and easy emptying of the hopper
- Metering screws easily accessible without the use of tools for fast and thorough cleaning.
MODELS
DOSO is available in 9 models: 2, 3 or 4 ingredients for throughputs up to 300, 600 and 1000 kg/h.
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VORTEX %u2013 HIGH SHEAR MIXERS FOR WET GRANULATION
The Vortex high shear mixers are designed to perform wet granulation processes, combining active products and excipients by adding a binder solution.
MAIN CHARACTERISTICS
- Granulation process is carried out very quickly thanks to the high energy transmitted to the product by the turbulence caused by the combined action of impeller and chopper blades.
- The impeller has a special design to reduce product sticking to the blades, and can be easily removed for cleaning.
- The product bowl is completely separated from the mechanical area by means of special seals with inbuilt pneumatic cleaning system.
- Machine lid prearranged for automatic product loading, binder or solvent addition, installation of washing nozzles, internal light and inspection window.
- The machine can be supplied through the wall or on a working platform and can be integrated with a fluid bed dryer for a complete granulation line.
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CTR 650 M
Offering value for money, Against CTR 650 and CTR 650 S, there is manual feed into the cut and return. Compared to the competition in the category of manual band saws, it is the only one that has motorised blade height setting from the central control panel. The setting is single speed with an option of electronic measuring with the LG 100. All this significantly accelerates, facilitates, and makes more accurate the height setting of the saw blade.
CTR 650 GX
This version is fitted with a professional four-stroke engine HONDA GX 620. The high performance of the engine 14.7 kW (20 HP) guarantees high machine performance.
The engine has electronic ignition and manual starting.
Manual feed into the cut and back as with CTR 650 M. Also the simple height setting of the arm using a hand crank is manual.
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CTR 650
Small but very professional band mill. The design of the main component units, such as guide wheels including their bearing system, design of the saw band arm, the drive system, the feed system, etc. are identical with the type series CTR 800 or even the high performance CTR 950 Hydraulik.
With this type, the central control panel is located on a moving bridge of the saw frame. This allows for a closer contact of the operator with the material during cutting.
CTR 650S
Different from the CTR 650, the central control panel is located on a fixed pillar attached to the machine bed. This allows for comfortable machine operation from one control point.
CTR 800
Vertical and horizontal band saw movement, with variable speed, controlled by a frequency converter. Electrically controlled vertical feed for
board thickness setting enables switching to fast feed (for bigger distances) and slow feed (for exact setting of the required board thickness).
If the required board thickness is selected on the LG-Automat (accessories), the band saw moves to the set value by fast feed and
automatically slows before 'overrun' and stops at the pre-set position with the accuracy of 0,1 mm.
- Electrically controlled horizontal band saw movement; forward and reverse feeds with infinitely variable speed are controlled by a frequency converter. Turning a single button enables an infinitely variable speed change during cut, depending on the timber cut. Feed speed continuously displayed on a digital display.
CTR 950 S
The same structure as with the CTR 950 Hydraulik, but without the hydraulic equipment. Clamping and handling of the cut material is manual. This solution allows for purchasing of a value for money professional machine for cutting of large diameter trunks.
Within the scope of the unique modular system of the CTR type series, even this machine is equipped with all clamping points for additional installation of complete hydraulic accessories.
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CTR 800 Hydraulic
Design wise, it is based on the popular model CTR 800 S that is housed on a raised travel frame that allows for installation of complete hydraulic accessories.
Handling of the timber using the hydraulic accessories significantly increases machine productivity. At the same time, it saves labour costs, because the machine control and handling even of very heavy timber can be performed by one employee.
The extension sections with a cutting length of 3 metres allow for installation of hydraulic accessories according to your requirements.
Machine control is identical to type CTR 800 S. At the central control panel, there is also the control of the complete hydraulic accessories.
CTR 950 & CTR 1300 Hydraulic
The very robust machine structure allows for installation of powerful hydraulic accessories that easily handles even very heavy timber.
Two way guidance of the bridge frame on the travel section in combination with a strong motor allows for smooth and quick pulling of even heavy cut pieces while using the sawn timber material feeder.
The machine is equipped with rapid travel of the bridge frame with automatic deceleration at end positions.
The extension sections with cutting lengths of 2, 4, and 6 metres allow for installation of hydraulic accessories according to your requirements.
The basic travel section and the extension sections are equipped with many clamping points for installation of hydraulic accessories, which allows for large flexibility during the design for the customers exact requirements.
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The firms BKM Bolender Maschinenkonstruktion GmbH and
Gerd Wolff Maschinenfabrik GmbH (Hagen-Germany)
Spezialists in strip mills and special machines for the steel fabrication.
Our product offering ranges from simple models to highly sophisticated designs: for rolling, cut-to-length line, conveying coils, bundles and strip material of hot wide strip, medium strip, cold roll machine, distal steel sheet, slit strip, electric strip
*Rolling mill
*Strip mill
*Mill stands for cold rolling
*cut-to-length line
*High performance slitting line
*Pickling and tempering lines
*Traversing spoolers
*Packaging lines
*Coiling lines
Compact slitting lines
Equipment for cold rolling mills and Service-Center:
We have - or develop - the right components and equipment for any task, for example:
*Straightening machines
*Hydraulic shears
*Annealing hoods
*C-hooks
*Conveyor racks
*Coil decoupler
*Coil tilting fixture
*Coil tumbler
*Reel
*Decoiler
Service & Maintenance:
*Inspection
*Repair
*Training
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We design and produce gearboxes and machines for the steel and non ferrous metals industry:
- gearboxes for roll stands
- shears
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BWG supplies strip processing lines for the steel, stainless steel and aluminum industries.
We cover a strip thickness range from approx. 0.05 mm through 16 mm, strip width up to approx. 2,300 mm and process speeds up to and over 600 m/min. Our strip processing lines are renowned in the industry for their innovative solutions with outstanding process results, their high uptime availability in conjunction with a high level of automation, robustness and maintenance-friendliness.
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PartMaker applies a Patented "divide and conquer" programming strategy to simplify the programming of Multi-Axis Turn-Mill Centers with live-tooling. The software helps the operator break a complicated part surface into a set of planes or faces. Machining tasks, such as turning, plane milling and cylinder milling are carried out separately for each face in an intuitive manner.
Visual programming assures quicker learning and easier use. PartMaker supports most Turn-Mill centers currently available including models from manufacturers such as Hardinge, Mazak, Mori-Seiki, Eurotech, Hitachi Seiki, Nakamura, Miyano, Okuma and others.
PartMaker/Turn-Mill performs a full set of lathe operations: facing, turning, grooving and threading. Operations being performed simultaneously by seperate turrets or on separate spindles can easily be synchronized by just pointing clicking. PartMaker generates edit-free G-code programs with "Wait" or "Sync" codes automatically inserted. Index Milling/Drilling on the end of the part and on the outside diameter are included among the product's standard components.
Additional Milling capabilities of the software can be ranked in the order of sophistication as following: Polar Milling with X Tool, Polar Milling with Z Tool and XZC Continuous Milling on a Cylindrical surface. Another option is XYZC Milling for machines equipped with the Y-axis.
PartMaker allows you to take full advantage of the full range of your machines capabilities. PartMaker will save you money by decreasing both programming and cycle times. It will also let you program more complex parts than you could without it.
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GibbsCAM MTM (Multi-Task Machining) was specifically designed to address the CNC programming requirements of multi-task machine tools, providing powerful programming tools that are easy to learn and use with the ultimate in flexibility and configurability. Machining processes are easily defined with GibbsCAM's intuitive graphical user interface that provides seamless access to both turning and milling capabilities. And GibbsCAM's associativity allows operations to be updated easily when modifications are made. Factory-supplied post processors output multi-flow NC code complete with utility operations and sync codes.
Machine-Specific Setup
Multi-task machine tools represent some of the most diverse machine tool configurations available today. With GibbsCAM MTM, your machine tool's specific configuration is captured by GibbsCAM's factory-supplied settings so that you are accurately programming all its capabilities. This way you can be sure that you are taking full advantage of your machine tool for maximum productivity.
Multiple Turrets/Spindles
Today's multi-task machine tools incorporate a wide variety of spindle and turret combinations with no end in sight. A two spindle, two turret configuration is fairly common with machines with more than two spindles or turrets becoming more and more common. GibbsCAM MTM supports an unlimited number of turrets and spindles allowing you to keep pace with advances in multi-task machines.
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FeatureTURN
FeatureTURN includes the following features for part creation.
- Holes - You can create a variety of hole types aligned with the part's Z-axis. Simply enter hole dimensions to create any common hole type including counter-sink, counter-bore, reamed or tapped.
- Facing Feature - To face off the part, you simply enter the cut thickness and two diameter values.
- OD Turning Feature - You can create outer turning features from any two-dimensional geometry or curves. Round tool roughing is supported and you have precise control of entry and exit.
- ID Boring Feature - Bores are created from simple two-dimensional geometry or curves.
- Groove Feature - OD, ID and face grooves are created from curves or by entering dimensions that describe the groove's shape.
- Thread Feature - Both OD and ID threading features can easily be created from dimensional data. Tapered threads are supported and relief grooves can be conveniently generated within the thread feature. 2006 You can also thread along a form shape.
- Cutoff Feature - Cutoff feature includes optional chamfer and part catcher control.
- Bar feed feature - FeatureTURN provides support for both bar feeders and bar pullers..
- Sub-spindle Feature - FeatureTURN supports machines with sub-spindles.
FeatureTURN/MILL
FeatureTURN/MILL is an extension of FeatureTURN and incorporates both FeatureTURN and FeatureMILL2.5D With FeatureTURN/MILL, turning features and milling features can be conveniently ordered together in a single setup.
FeatureTURN/MILL provides several capabilities, including:
- Support for lathes with C and Y axis milling capabilities and sub-spindles.
- Drilling or milling features can be positioned on the face or on the OD of the part, and are easily programmed with the FeatureTURN/MILL feature wizard.
- FeatureTURN/MILL contains all the milling features of FeatureMILL2.5D, including holes, slots, pockets, grooves, sides and patterns.
- Milling features can be created on the OD and then wrapped around the lathe's Z-axis. This process takes the Y moves of a milling feature and translates them into C-axis rotations.
- Simulations accurately reflect the rotation of the part during machining so that you can verify precise toolpaths on your computer.
- Polar interpolation can be performed by FeatureTURN/MILL or by the control.
- FeatureTURN/MILL includes the same post processing capabilities as FeatureMILL2.5D and FeatureTURN. You simply create your features and let FeatureTURN/MILL take care of the NC code details.
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Production Machining
SURFCAM Velocity gives the production manufacturer incredible functionality
Among other features, SURFCAM Velocity offers: TrueMill® High Speed Milling, 4/5 Axis Indexing, Function-Specific Operations, and Milling/Turning
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ESPRIT SolidMillTurn® CAM Software
Multitasking Efficiency
Multitasking machine tools with mill, turn, and drill capabilities are increasingly popular in metalworking today. These sophisticated machines allow manufacturers to perform simultaneous milling and turning operations, on the front and back of a part, in a single setup. Mill-turn machines represent an enormous potential for profitability, but possess inherent programming challenges due to their complexity. The right CAM system is a key factor for success in the mill-turn equation. It’s a critical choice that determines the ultimate productivity of your machine investment.
Pre-packaged Software Solution
ESPRIT delivers a fresh, out-of-the-box approach to solving the issues that arise with programming complex multitasking machines, such a post processor writing and machine definition. Imagine programming your multitasking machine with a complete, pre-configured solution— developed in cooperation with the machine tool builders and tested extensively at the factory level. ESPRIT’s mill-turn prowess is the ultimate result of a collaboration with machine builders and DP’s focused software development for this specific class of machine tools. Trust ESPRIT to unlock the potential of your multitasking machine.
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PartMaker Mill gives you what you really need from a CAM system - the ease of use to program your parts quickly with the power and flexibility to handle even the toughest jobs. PartMaker applies a Knowledge Based Machining approach to capture your shop specific knowledge about feeds and speeds, tooling and repetitive processes to speed programming. PartMaker's Windows developed user interface has easy to follow graphics to guide you through every step of programming a part.
PartMaker's Visual Programming Approach makes the software quicker to learn and easier to use. By generating edit-free CNC programs the first time and proving out the results on screen with PartMaker you will reduce programming and setup time resulting in a significant savings of time and money! PartMaker Mill supports 2 1/2 axis, 3-axis, 4-axis, and 5-axis milling operations.
Key Features
Windows user interface assures quick learning
2 ½ Axis milling for pocketing and hole making
Automated programming of multi-piece machining and tombstone fixtures
3D Surface Machining capability including and roughing, finishing, remachining and projection machining strategies
4th Axis Rotary Milling of cylindrical features
5-Axis Prismatic and Surface Milling
Pictorial explanation simplifies parameter entry
Context sensitive help on hand
Tools Data Base manages tool inventory
Cycles Data Base combines tool and machining data into machining cycles
Automatic hole depth calculation
Materials library information files easily modified to meet shop practices
Optimum feed rates, spindle speeds and cycle times automatically applied
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