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Colloid mill works with shearing，grinding high-speed stirring．Grinding process occurs in the relative movement between the two teeth with one revolving in high speed and another still，which makes the material between the teeth receive strong shearing and abrasion in addition to high frequency vibration and high speed swirl．The above forces effectively evenly disperse，emulsify，smash the material.
JM-F/L is a new equipment that wet processes superfine grain．whichisusedto homogen。emulsify。mixand smash various semi-liquids．1iquids and latex emulsion.
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The rotor-stator gap can be adjusted on-the-fly by turning a hand wheel
Changing the gap setting allows the user to modify the shear rate applied to the fluid and achieve the desired process results
Indicator dial defines gap-setting position and ensures process repeatability
This machine is designed to handle a wide range of applications and empowers the user to make simple adjustments to achieve the precise product qualities they require
Vertical or horizontal mounting position makes mill ideal for batch, batch-continuous or in-line applications
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The mills of series 2000 have a modular design. Within the construction size the machines are convertible to the inline dispersing machines of series 2000.
Constant speed parameters and generator geometries allow an exact scale-up.
All machines are CIP- resp. SIP-suitable.
Design, materials and surfaces correspond to the recommendations of FDA resp. EHEDG.
There are different grinding tools available.
The drives can be adapted to the respective conditions like flow rate, power requirement, protection type or ex-protection.
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For optimised particle size distribution: The Nebulasizer
The NARA Nebulasizer is designed to optimise the particle size distribution of soft granulates and extrudates. This standardization is possible both with wet and dry granulates.
During the process the oversized agglomerates will be reduced in their size and simultaneously fine-grained resp. dust particle are applied on bigger agglomerates. In one step the coarse particles are eliminated and the fine particles are agglomerated, but without an unwanted crushing. A following process step like sieving is not needed.
Because of his simple layout the machine is easy to clean, why the Nebulasizer is of interest for the pharmacy and the food processing industry in equal measure.
The GMP construction consists of a minimum of components with a highly polished surface that makes disassembling and cleaning in no time.
Besides the stainless-steel construction there is also an alternative for heavy industry available. This construction is able to convert building material like moulding compound or ceramics.
Nara’s especially developed innovative principle of comminution minimises the shearing strain of the particles, so that a crushing of particle size is not given.
Because of the screenless construction a breakage of the screen is out of the question.
The Nara Nebulasizer is now available as a milling tool in the new generation of Nara-Pharmamills. It can be integrated perfectly into existing productions.
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The Mycromix, Unymix and Pilotmix high-shear mixer granulators
When it comes to extremely homogeneous mixing results, granulate of the highest quality and top production performance with short drying times, OYSTAR HÜTTLIN is where to look first. With the Gentlewing® bottom or top drive options, mixing and granulating enters new dimensions. The OYSTAR HÜTTLIN high-shear mixer granulator with bottom drive is the best choice for simple granulation applications in combination with a fluid bed drier. The top-drive version satisfies the highest of demands. With UltraClean, SmartFlow®, vacuum system unit, solvent recycling and heating, this version can be modularly extended up to the SinglePot and to meet the requirements of a high-containment system.
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Mixing Granulator for high-quality products
GMP design
Mixing tool can be raised up for easy inspection
User friendly controls with predefined process steps
Machine ready for connection
Also available as Single Pot Mixing Granulator
Machine Type
In the mixing granulator individual components of a recipe are homogenized by the vertical mixing impeller and a separately driven chopper. Binding agent is then added for wet granulation in the same machine. In order to dry the product, the mixing granulator can be designed as a Single Pot MGT-S (prepared for stripping and vacuum cleaning). For details please refer to the separate flyer.
Standard Configuration
In the mixing granulator individual components of a recipe are homogenized by the vertical mixing impeller and a separately driven chopper. Binding agent is then added for wet granulation in the same machine. In order to dry the product, the mixing granulator can be designed as a Single Pot MGT-S (prepared for stripping and vacuum cleaning). For details please refer to the separate flyer.
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DOSO: Volumetric blender
ACCURATE METERING
DOSO is used for preparation of thermoplastic granule mixes in extrusion processes.
EASY TO INSTALL
Designed so that it can easily be installed directly on the load hopper of the process machine, or on a platform, or on a floor-mounted storage hopper to feed one or more machines.
FAST INGREDIENT CHANGE, FAST AND THOROUGH CLEANING
- Practical and easy access to all the components.
- Load hoppers with sight glass to visually check the level.
- Manual gate valve which allows inspecting the metering screw without having to empty the hopper.
- Unloading hatch for fast and easy emptying of the hopper
- Metering screws easily accessible without the use of tools for fast and thorough cleaning.
MODELS
DOSO is available in 9 models: 2, 3 or 4 ingredients for throughputs up to 300, 600 and 1000 kg/h.
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VORTEX %u2013 HIGH SHEAR MIXERS FOR WET GRANULATION
The Vortex high shear mixers are designed to perform wet granulation processes, combining active products and excipients by adding a binder solution.
MAIN CHARACTERISTICS
- Granulation process is carried out very quickly thanks to the high energy transmitted to the product by the turbulence caused by the combined action of impeller and chopper blades.
- The impeller has a special design to reduce product sticking to the blades, and can be easily removed for cleaning.
- The product bowl is completely separated from the mechanical area by means of special seals with inbuilt pneumatic cleaning system.
- Machine lid prearranged for automatic product loading, binder or solvent addition, installation of washing nozzles, internal light and inspection window.
- The machine can be supplied through the wall or on a working platform and can be integrated with a fluid bed dryer for a complete granulation line.
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Feature
1) This machine can mix all powder of powder is uniform.
2) The machine adopt outer-inner rotation and grain of powder is uniform.
3) The mixing barrel can be tilted freely at the angle of degrees for discharging and cleaning purpose.
4) The automatic stopping device can be set within the range of 0-60 minutes for automatic stopping.
5) Easy to operate, easy to wash, clean and move. It is very suitable for GMP food and pharmaceutical factories.
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Application
Foodstuff, Feed, Dye, Pigment, Chemical, Spice, Fertilizer...etc.
Feature
1) The inner and outer layers dual-spiral "S" sign crossing of upper and lower mixing type is adopted. Mixing effectiveness is good. Speed is fast. Powder dust will not fly in operation.
2) Complete and through blending of raw materials by ribbon agitator
which create two layers and counter movement of flows.
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Feature
1) The mixing barrel and blades are made of stainless steel, always keeping clean and away from dirt. The mixing barrel can be tilted freely at the angle of 0X~360X degrees for discharging and cleaning purpose.
2) The safety device can protect the safety of operator and machine. The automatic stopping device can be set with in the range of 0-60 minutes for automatic stopping.
Application
Foodstuff, General chemicals, Feed, Plastic, Dye, Cosmetics, Drugs, Plastic powder, Resin powder addition...etc.
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On target for each production process is to achieve the highest possible net product and to guarantee the defined quality of the product.
There are several reasons for reducing a product:
-after sack dipping station
-after dryer
-fried product
-recycling process
-enlargement of surface of product
-grinding process
-and further more
When choosing the right delumper, the efficiency of a production process can be significantly increased and production cost can be reduced.
Proof it by trying our test units!
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The CRUSHER is installed at the extraction point of silos, hoppers, containers and allows the crushing of bulk or powder products which have been accumulated after a long storage period.
The CRUSHER enables these products to flow more easily. It is available in 3 versions : steel, stainless, aluminium.
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Desagglomeration of powder blocs according to GMP standard.
Developped for the desagglomeration of powder blocs, the JetBreacker reduces the powder blocs to particles smaller than 10 mm.
Main advantages :
- GMP execution with CIP option
- Compact and mobile execution with bag discharge optionally
- Possibility to be connected to the loading station (silo or Big Bag)
- « High contained » solution up to OEB5
- High desagglomeration efficiency
- Excellent quality and price ration
- More than 15 systems in operation at customers side
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Application
Desintegration of product agglomerates, lumps,...
Example:
* lumps formed in a silo
* filter cakes in front of a pneumatic conveyor
Working Principle
Product falls in the delumper. The lumps are hit by the rotor knives and forced through a grid. The fines pass straight through the grid.
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Tuffer Aerator/Lump Breaker Series 329
The Tuffer aerator/lump breaker effectively reduces moist, semi-moist or dry solids down to grain size. The counter-rotation of the fast moving blades helps to reduce lumps with ease and aerates the material.
The result is a more consistent particle size and a fluffier bulk solid. Material will gravity feed and flow easier, improving overall handling efficiency.
Features:
Abrasion-resistant blades
Air purge shaft seals
Rugged construction
V-Belt drive
Low profile design
Self-cleaning
Low cost
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The lump breaker is set up in a vertical product flow chute. Its main components are a frame, a fixed grid and rotating blades.
It will break up any lumps and detect any solid foreign substances inside the flow.
This material is typically used after a storage silo and before a pneumatic conveying system ie airlift, airslide, etc...
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Clod-crusher E600 knife
Crush and désagglomère the matters taken masses some or compressed.
Electra: INDUSTRIAL materials of crushing, mixes, handling, storage, proportioning, sifting and bagging
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Compact Grinder for Edges and Corners
Features Overview
180 mm grinding width
Working speed: 2.800 rpm
Ideal for corner and edge grinding
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Single Disc Grinding Machine
Features Overview
Grinding width: 250 mm
Special drive system for optimum load distribution
No need for manual finishing
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TCG 500 Electric/Petrol
Grinding of concrete surfaces. (Shopping malls, hospitals...)
Removal of old coatings and contaminates. (Factory floors, car parks...)
Scarifying to remove oil/dirt surfaces. (Airports, car parks...)
Ice removal from cold store floors. (Food processing plants...)
Grinding Terrazzo floor tiles.
Grinding resinuous based coatings.
Smoothing and levelling concrete before applying a new coating.
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Standard feature includes self-propelled hydrostatic forward and reverse drive.
Suggested Uses
- Correcting Concrete Joints
- Slurry Cap Removal
- Lippage Removal
- Concrete Grooving for Anti-Slip
- Removal of Concrete High Spots
- Multiple Other Applications
Technical data
- Approx. Weight: 716 lbs
- Required Circuit: 460V
- FLA: 36/18
- Motor Output HP: 15 HP
- Cutting Width: up to 13", depending on number of blades and spacers
- Cutting Disc Dia.: 10"
- Length of Cord: 18 ft
- Cutting Disc Width Options: 0.110 x 10" (50 blades recommended)
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To satisfy popular demand, VIC is manufacturing its own grinder and polisher that is highly productive, dependable and in-the-field repairable reducing down time and increasing profitability. Here are some key features of our system:
Key Features
High productivity
Flatter floors
Manufactured in the US at VIC International Corporation
Unique tilting head for easier diamond changing
Easier to load, unload and maneuver on floor
Designed to facilitate "in-field" repair
Built with readily available components
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Anti-Vibration Hand Grinder
Features Overview
180 mm grinding width
Heavy duty 2,4kW Hitachi motor
Quick release wheel guard
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