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Conventional DC motors use a stationary magnet with a rotating armature combining the commutation segments and brushes to provide automatic commutation. In comparison, the brushless DC motor is a reversed design: the permanent magnet is rotating whereas the windings are part of the stator and can be energized without requiring a commutator-and-brush system. Therefore this motor type achieves very long, trouble-free life even while operating at very high speeds.
Key Attributes:
- Frame sizes range from 12.7 mm (0.5 in.) to 58 mm (2.3 in.)
- Speeds up to 100 000 rpm
- Torque range of 3.3 mNm (0.32 oz. in.) to 316 mNm (44.7 oz. in.)
- Speed, direction, current control option are available
- Autoclavable features available
- Versions without hall sensor
- Versions with hall effect sensors
Characteristics:
- Essentially Linear torque/speed curve, with torque proportional to current and speed proportional to voltage
- No mechanical commutation via brushes
- Improved heat dissipation
- No detent torque
- Tipically used in application with variations of speed or load
- Typically used in incremental motion
Advantages:
- Ease of speed and position control
- Very long life, high reliability, insensitive to environment (no arcing), motor is dust free with reduced audible and electrical noise levels
- Overload capability
- Excellent velocity smoothness
- Very simple commutation circuitry
- Very precise speed and position control
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No cogging or preferred rotor position
No iron losses
Extremely low current consumption
Extremely light and compact
Smooth and accurate speed, position, and torque control
Electronic commutation for extremely long operational lifetime
High precision gearboxes available in all sizes
Control electronics available for all motor series
Available as linear actuator
Custom systems available from design to production
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We are pleased to introduce the new BLDC brushless micro gearmotors. This new series completes Intecnos range of DC micro gearmotors and offers ideal solutions for sectors such as industrial automation, automatic doors and windows, vending and many others.
The BLDC motors from the BL series are available in 3 sizes (torque from 0,05 Nm to 0,43 Nm) and they can be supplied with an integrated (IE version) or external drive. They are compact and low-cost being equipped with Hall sensors. These motors have a low voltage 24V, which optmises safety in the workplace, particularly in applications where the worker can be in direct contact with the motor.
To complete the gearmotor, we would use the reliable micro planetary gearbox from our standard series.
Gearmotors made up of BL motors and LN (low noise) gearboxes are particularly suitable for applications in the medical field and for applications that require a controlled movement.
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No cogging or preferred rotor position
No hysteresis or eddy current losses
Extremely low current consumption
Ultra flat dimensions
Extremely light and compact
Smooth and accurate speed control
Speeds up to 60,000 rpm
High power rare earth magnets
Electronic commutation for extremely long operational lifetime
High precision gearboxes available
Control electronics available for all motor series
Custom systems available from design to production
Autoclavable and vacuum rated motors available
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Conventional DC motors use a stationary magnet with a rotating armature combining the commutation segments and brushes to provide automatic commutation. In comparison, the brushless DC motor is a reversed design: the permanent magnet is rotating whereas the windings are part of the stator and can be energized without requiring a commutator-and-brush system. Therefore this motor type achieves very long, trouble-free life even while operating at very high speeds.
Key Attributes:
- Frame sizes range from 12.7 mm (0.5 in.) to 58mm (2.3 in.)
- Speeds up to 100 000 rpm
- Torque range of 3.3 mNm (0.32 oz. in.) to 316 mNm (44.7 oz. in.)
- Speed, direction, current control option are available
- Autoclavable features available
- Versions without hall sensor
- Versions with hall effect sensors
Characteristics:
- Essentially Linear torque/speed curve, with torque proportional to current and speed proportional to voltage
- No mechanical commutation via brushes
- Improved heat dissipation
- No detent torque
- Tipically used in application with variations of speed or load
- Typically used in incremental motion
Advantages:
- Ease of speed and position control
- Very long life, high reliability, insensitive to environment (no arcing), motor is dust free with reduced audible and electrical noise levels
- Overload capability
- Excellent velocity smoothness
- Very simple commutation circuitry
- Very precise speed and position control
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22B-D Series Parallel Shaft BLDC Gearmotor
Horsepower: 1/16 HP
Rated Torque: 5.8 to 40 lb-in
Speed: 14 to 417 RPM
22B-Z Series Parallel Shaft BLDC Gearmotor
Horsepower: 1/16 - 1/11 HP
Rated Torque: 10 to 100 lb-in
Speed: 14 to 417 RPM
22B/SR-D and 22B/SR-Z Series INTEGRAmotor Parallel Shaft BLDC Gearmotor
Control Type: Analog Input (0-5 V)
Horsepower: 1/16 - 1/11 HP
Rated Torque: 5.8 to 100 lb-in
Speed: 0.7 to 417 RPM
22B/FV-D and 22B/FV-Z Series INTEGRAmotor Parallel Shaft BLDC Gearmotor
Control Type: Digital Input (PWM)
Horsepower: 1/16 - 1/11 HP
Rated Torque: 5.8 to 100 lb-in
Speed: 0.3 to 417 RPM
34B-W Series Parallel Shaft BLDC Gearmotor
Horsepower: 1/5 HP
Rated Torque: 5.8 to 100 lb-in
Speed: 0.6 to 417 RPM
34B-E and 34B-F Series Parallel Shaft BLDC Gearmotor
Horsepower: 1/16 - 1/11 HP
Rated Torque: 25 to 350 lb-in
Speed: 8.3 to 500 RPM
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Voltage: 230 V (Supply Voltage Electronic Controller)
Frequency: 50 or 60 Hz
Power: 60 - 500 Watt
Motor Speeds: 1300, 2000, 3000 min-1
Type of protection: IP 54
Ratios:
Type 12 - 5:1 up to 55:1
Type 13 - 5:1 up to 56:1
Type 14 - 6,75:1 up to 60:1
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High torque, excellent true running, low speeds
Brushless, electronically commutated permanent-
magnet motor.
3 sizes: 5, 7, 8
EK 501 to EK 803
6 sizes: 2, 3, 4, 5, 7, 8
ED 202 to ED 808
Gear sizes: P2 – P9
Accelerating torque:
18 – 3,000 Nm
Gear ratio range: 3 – 100
Backlash: < 3 – 8 arcmin
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SL Series brushless servo-gearmotor
Frame Size 2 – 4.5 inches, 51 – 114 mm
Maximum Continuous Torque Rating 4696 lbf-in, 531 Nm
Maximum Motor Speed 5000 rpm
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Right Angle Gearboxes with a wide range of Output Torque and Gear ratios available with brushless DC Motor.
G46 Compact right angle gearboxes to 20Nm torque.
G46M Compact right angle gearbox specifically for heavier duty mobility applications.
CTM1
* Voltage Range: 12 or 24 VDC
* Continuous Output Power: 250 Watts
* Maximum Output Torque: 1Nm
* Speed Range: 3790 RPM
* Size Diameter: 87mm
* Size Length: 66mm
* Weight: 1.16Kg
* Enclosure Rating: up to IP54
* Insulation: Class F
* Connection: Flying Leads
* Brake Option: Yes
CTM2
* Voltage Range: 12 or 24 VDC
* Continuous Output Power: 350 Watts
* Maximum Output Torque: 1.5Nm
* Speed Range: 3700 RPM
* Size Diameter: 87mm
* Size Length: 72mm
* Weight: 1.92Kg
* Enclosure Rating: up to IP54
* Insulation: Class F
* Connection: Flying Leads
* Brake Option: Yes
minimum order quantity: 100 units per annum
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Geared motor with bs series brushless servomotor, integrated with precision planetary 1-2 stage reduction unit. Reduced backlash available on reguest.
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Electronically commutated permanent magnet EC motors
EC direct current motors have very long lifetimes due to their electronic commutation (normally over 10,000 hours). Speed control can be realised via the electronics integrated in most models. Electronically commutated motors normally provide high torque even at lower speeds.
DC gear motors are available even as external and internal rotors.
The external rotor is characterised by a high torque and a high mass inertia of the rotor.
The internal rotor captivates by its excellent dynamics.
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The DECS 50/5 (Digital EC Controller Sensorless) is a new controller for driving brushless DC motors without Hall sensors.
Typical sensorless drives such as pumps and fan applications can now easily be created thanks to modern technology and expert integrated controlling algorithms. maxon's own in-house developed speed controller is particularly impressive through its performance, price and size.
As well as being a top performer, attractively priced and very small, the new amplifier's other key feature is that it can be easily adapted to specific requirements. The free choice of starting sequence is a major benefit, as it allows the attached motor to start up easily, even when the motor data or load ratios are unfavourable. The DECS 50/5 also provides control inputs for selecting motor direction, enable and braking. As usual, the necessary protective functions have all been fully implemented. An operating status display (LED) and speed monitor output complete the convenient control features.
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Low Voltage PWM Brushless DC Controls
Rated for 50° C ambient.
Drives 130V Bodine BLDC Motors.
Drives 24V Bodine brushless motors.
To be mounted in separate enclosure supplied by user.
Requires an unregulated 24 VDC power supply with a minimum 5000 MFD capacitance.
20kHz PWM switching frequency.
Enclosed Filtered SCR Brushless DC Controls
Rated for 40° C ambient.
Drives 130V Bodine Brushless DC Motors.
Two ways of mounting: face mounting using self-tapping screws on back surface, or flange mounting by installing four brackets (included).
Model 3912 for 2500 rpm motors.
Model 3913 for 10,000 rpm motors.
Filtered Brushless DC Controls
Rated for 50° C ambient.
Intended to be mounted in separate enclosure supplied by user.
Drives 130V Bodine Brushless DC Motors.
Screw terminal block for line and motor connections.
Plug-in connector for commutation connections.
Model 3911 for 2500 rpm motors.
Model 3921 for 10,000 rpm motors.
Unfiltered SCR Brushless DC Controls
Rated for 50° C ambient.
Intended to be mounted in separate enclosure supplied by user.
Drives 130V Bodine Brushless DC Motors.
Screw terminal block for line and motor connections.
.25 inch quick connect tabs for line, motor connections, and user interface connections.
Plug-in connector for commutation connections.
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All AMETEK brushless DC motors and blowers require a motor/blower controller to operate. Many of these AMETEK BLDC motors and blowers feature a built in, integrated controller that takes the DC input from a power supply or battery and processes it into phase drive signals that are used to commutate the motor. Motors and blowers that require low voltage DC input (11 to 52 volts) that do not come equipped with an integrated, onboard controller, require one of the external controllers described in this section.
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Northland offers a full line of Brushless DC Motor Controls that can
be mounted to our motors, pumps and blowers, or used externally.
These versatile controls can also be used with BLDC motors from other
manufacturers. Our controls are designed for use with Hall Effect style
motors with spacing of either 60° or 120°. Features / options include:
Voltage Input:
- 85 - 132 VAC
- 198 - 264 VAC
- 10 - 54 VDC
Communications:
- RS232
Speed Adjustment / Control:
- Speed: fixed single, multiple fixed, variable
- Speed control input signal (PWM 2.5 7.5 KHz): 0-5 VDC 0-20ma, 0-10 VDC 4-20ma
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BX Series Brushless DC Speed Control Systems (804)
The BX Series brushless speed control system offers high performance and simple operation from a compact driver and motor. Combined with the optional OPX-1A control module, the BX Series can also provide excellent position control and torque control capabilities.
- AC input
- Frame sizes from 2.36 in to 4.33 in
- Output power from 1/25 HP (30 W) to 1/2 HP (400 W)
- Rated torque from 0.88 lb-in to 610 lb-in
- Variable speed ranges from 0.015 ~ 15 r/min to 3 ~ 3000 r/min
- RoHS compliant models available
BLF Series Brushless DC Speed Control Systems (189)
The BLF Series combines the attractive features of a brushless DC motor, such as compact size, high output, flat torque, excellent speed stability and energy-saving design, with exciting new enhancements that include a wider speed range and multi-speed operation. Using the digital operator, you can draw the maximum performance out of this feature-rich BLF Series with ease.
- AC Input
- Frame sizes from 2.36 in. to 4.09 in.
- Output power from 1/25 HP (30W) to 1/2 HP (400W)
- Rated torque from 0.89 lb-in to 610 lb-in
- Variable speed ranges from 0.4 ~ 20 r/min to 80 ~ 4,000 r/min
- Hollow shaft flat gearhead models available
- RoHS compliant
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TMCM-160
Description
1-axis BLDC controller/driver module 5A/40V
The TMCM-160 is a controller / driver module for general brushless DC motor applications. It integrates velocity and torque control as well as a hall sensor based positioning mode. The position resolution depends on the motor, i.e. a standard 8 pole motor gives a motor axis resolution of 15 degrees. The module can be used in stand alone operation or remote controlled via a RS-232 or RS-485 interface (ordering option). Its small form factor (50 x 92 mm²) allows for integration onto a user board as a plug-on module or for panel mounting, by connecting flat ribbon cables to the two 2x13 2.54mm standard header connectors. Multi-axis drives can be easily realized by integrating multiple modules on one baseboard. A standard baseboard (BB-160) is available.
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TMCM-163-42 V2
Description
1-axis BLDC controller/driver 12A/39V, motor mountable
The TMCM-163-42 is a controller / driver module for general brushless DC motor applications. It integrates velocity and torque control as well as a hall sensor based positioning mode. The position resolution depends on the motor, i.e. a standard 8 pole motor gives a motor axis resolution of 15 degrees. The module can be used in stand alone operation or remote controlled via a RS232 or RS485 interface (ordering option). Its small form factor (42 x 42 x 20 mm³) allows for mounting directly on a motor (NEMA 17 mounting holes - new V2 version only).
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HeiServo EC Compact
Our control "EC-Compact" EC-C)is an electronic 1-Q control for brushless DC motors. This control is extremely small and compact which allows its integration inside the terminal box. It can be used for Heidolph EC motors and servo drives.
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SPECIFICATIONS:
- PRODUCT NAME / Model: BLDC motor driver¡þMCR-BL2406B (V6.0)
- POWER INPUT: DC24V +_20% or DC12V(Made by Order)
- DRIVING CURRENT: 6A (Max.)
- MOTOR WATTS: 150W
- SPEED CONTROL RANGE: 50:1
- OPERATION FUNCTIONS:
Acceleration/Deceleration time setting separate
Motor Swift CW/ CCW
Internal / External speed control selection
Output disable
Hall IC 3 phases signal output¡· Instant torque PWM output
Alarm hold or not selectable (Note 1)
Overload detection
60¢X / 120¢XHall Sensor position selection¡· Overheat protection
Motor overheat protection (Made by order)
External reset
- SPEED SETTING: Internal/ External VR for speed control (20K Ohmic , 0 5V)
- ACCELERATION / DECELERATION TIME: 0~5 seconds
- INPUT SIGNAL: Run/Stop, rotation direction, torque and instantaneous stops ,reset
- OPERATING TEMP/ HUMIDITY: -40 °C to +85 °C
- DIMENSIONS/ WEIGHT: 60(L)x108(W)x30(H)+1 mm / 180g
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DC drives
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Stepping Motors are motors which can be directly controlled by digital signals and rotate at constant angles according
to a pulse signal. These motors specified by EC Motion have been used in various application to control angle, speed
and position. A full line of various models is available with superior features, excellent torque characteristics and high
reliability in order to meet the requirements of your specific application.
our 2-Phase-Step Motors have following sizes:
20mm, 28mm, 35mm, 39mm, 42mm, 56.4mm, 60mm and 86mm.
Full Step Angle from: 1,8°, 0,9° and 0,45°
Holding torque from: 0,017 Nm up to 10,2 Nm
all Step Motors are available with Single-Shaft (A or AE) and Double-Shaft (B or BE). The Step Motors Series SECM26... and SECM29... are also available with Terminal Box.
other designs are:
- Step Motor with Planetary Gear
- Step Motor with Encoder
- Step Motor with electromagnetic Brake
to drive our Step Motors you can use our Driver-Series SMD-Series and ECMD-Series
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Stepping Motors are motors which can be directly controlled by digital signals and rotate at constant angles according
to a pulse signal. These motors specified by EC Motion have been used in various application to control angle, speed
and position. A full line of various models is available with superior features, excellent torque characteristics and high
reliability in order to meet the requirements of your specific application.
our 5-Phase-Step Motors have following sizes: 60mm and 86mm.
Full Step Angle from: 0,72°
Holding torque from: 0,42 Nm up to 6,3 Nm
all Step Motors are available with Single-Shaft (A) and Double-Shaft (B).
other designs are:
- Step Motor with Planetary Gear
- Step Motor with Encoder
to drive our Step Motors you can use our Driver-Series SMD-Series
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the 2-Phase-Step Motors SECM24..., SECM26... and ECM26... Series and the 5-Phase-Step Motors SECM56... and SECM59... Series are available with Encoder. The Specification of the Encoder is as follows:
2-Phase-Step-Motor:
Output-Signal: TTL or Line-Drive, 200 Counts/Revolution
5-Phase-Step-Motor:
Output-Signal: TTL or Line-Drive, 500 Counts/Revolution
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