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SCHMIDT® HydropneumaticPress
No. 61 to 76
Force range 15 to 220 kN
In C- and H-Frame design
Flexible switchover of power stroke
- quick approache stroke
- ram contacts part
- automatical switchover to power stroke independent of part tolerances
For assembly these presses are the finest in the field. A modular system,
consisting of cylinders, pneumatic and safety technology, allows for two
hand operations. These EC-type approved presses can be integrated into
fully automated production lines.
Pneumatical and mechanical adjustment of
- stroke, force, speed
High Flexibility
- fast and repeatable tool changeover
- quick and repeatable height and stroke adjustment
Precision alignment
- smaller than 0.05 mm due to precision ram and table bore
- accurate ram guiding
Low maintenance, low noise levels, optimized for air saving
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Model DZ
* Safety 2-hand control
* Force preselection infinitely variable, with display
Model DG
* Without control
* Only with pressure gauge
Accessories:
* Special stand
* Depth stop with micrometer screw
* Table base
* Stand base
* Stroke counter
* Control pressure gauge, large
* Maintenance unit
Additional control possibilities:
* Ram return stroke after pressure build-up
* Ram return stroke after time lapse
* Ram speed control, down
* Foot operation
* Setting in inching mode
* Light barrier control
* Pneumatic/electric remote impulse
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SCHMIDT® PneumaticPress
Direct Acting Presses
No. 20 to 29
Force range 1.6 to 43 kN
Various cylinder chamber options
Toggle Presses
No. 32 to 36
Force range 15 to 60 kN
For assembly these presses are the finest in the field. A modular system,
consisting of cylinders, pneumatic and safety technology, allows for two
hand operations. These EC-type approved presses can be integrated into
fully automated production lines.
Pneumatical and mechanical adjustment of
- stroke, force, speed
High Flexibility
- fast and repeatable tool changeover
- quick and repeatable height and stroke adjustment
Precision alignment
- smaller than 0.05 mm due to precision ram and table bore
- accurate ram guiding
Low maintenance, low noise levels, optimized for air saving
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SCHMIDT® ServoPresses 405 to 460
- suited for forces from 15 N to 150 000 N
- free positioning accuracy of 0.01 mm (with full speed under changing loads)
- variable drive profiles
- simultaneous force and distance close loop control
- patented compensation of dynamic bending effects in real time
- real time process monitoring and quality evaluation
- robust and precise mechanical design
- operator safety by dual channel integrated safety circuits
Machine and process safety
- automatic lubrication
- forced cooling
- built-in mechanical clutch for increased reliability.
Cost effective assembly often requires using parts with significant
tolerances. The goal is to automatically compensate these part
tolerances to create precision sub-assemblies.
The SCHMIDT® ServoPress range is a synonym for such intelligent
assembly processes. The ServoPress modules are available for automatic
assembly lines as well as stand alone working cells, EC type approved.
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C-FRAME PRESS WITH ELECTRIC CYLINDER
From 30 to 500 kN
Suitable for precision control
this press embedded with an absolute encorder and an efforts controller. A display allows the visualization and the management of the press parameters, authorizing a diversity of controls.
Reserved to centered load works, specifically tailored to operations requiring controls of positioning and efforts extremely precise for, mould closing, crimping, assembly, cutting, stamping, forming ans so on....
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Direct acting pneumatic presses
DA series
Direct acting pneumatic presses develop their power uniformly over the entire length of the stroke. Where higher forces are involved, the energy-saving tandem cylinder type is used. This type optimises compressed air consumption, since the return stroke is performed by only one cylinder chamber. Because the air input takes place inside the pneumatic cylinder, the press can only be operated with 2 air connections. All direct acting pneumatic presses are available as an automation module or can be supplied with mäder controls for individual workstations.
Further quality features:
- hardened anti-twist ram
- long, honed ram guide for highest precision
- three standard lengths of stroke
- simple height adjustment of the press head using
a threaded spindle
- side-mounted measuring strip for rapid repetition
of settings when changing tools
- virtually maintenance-free double-action cylinders
- low noise: under 75 dBA
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HP series
mäder hydro-pneumatic presses are operated only by compressed air, activating the hydraulic power stroke automatically. They combine the advantages of pneumatic and hydraulic presses.
During the pneumatically operated rapid stroke, the workpiece is approached rapidly at low power. The hydraulic power stroke commences automatically as soon as resistance is met. This is why the input energy is
used most economically with these models in particular.
Since mäder hydro-pneumatic presses do not require a hydraulic unit, they can be used even in the most confined spaces.
Further quality features:
- hardened anti-twist ram
- long, honed ram guide for highest precision
- two lengths of power stroke available
- simple height adjustment of the press head using
a bevel gear
- side-mounted measuring strip for rapid repetition of settings when changing tools
- simple triggering as with double-action pneumatic cylinder
- low noise: under 75 dBA
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360 kg / 700 kg
Assembly, connections, crimping, bending forms or small cutting, these models are suitable for work requiring faster target speed.
1t / 3t
Versatile, these double acting models are also perfectly suitable for numerous assemblies, connection and crimping jobs and for your small cutting or stamping work.
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Pneumatic toggle presses
APK series
The optimum transmission ratios of the toggle press produce
high forces at the end of the stroke, ensuring low air consumption.
Thanks to the resultant low energy consumption,
mäder pneumatic toggle presses are an economical
means of production not only at the time of purchase, but
also in the long term.
All pneumatic toggle presses can be supplied with mäder
standard controls (see page 23) or with controls made to
customers' specification.
Further quality features:
- factory-set bottom dead centre (BDC)
- simple height adjustment of the press head using
a bevel gear
- side-mounted measuring strip for rapid repetition
of settings when changing tools
- virtually maintenance-free double-action cylinder
- low noise: under 75 dBA
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The individual Single Workstation is a stand-alone unit with an integrated Assembly Press. It is characterised by its modular design that allows for flexible handling. The Assembly Press is configured, parameterized and controlled by a standard PC on MS Windows basis. The PC stores numerous programs that can be selected and changed very quickly. An integrated force-distance monitoring assures optimal quality for every part assembled.
Due to the numeric control no mechanic blocks are needed and no control valves have to be adjusted. A loaded program is used by the unit for precise movements. Operational safety is assured by category 4 safety installations around the assembly area. Optional increments are possible if required.
The work stations is suitable for precise and flexible pressing, jointing and shaping for a broad area of applications.
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Hydro-pneumatic press with C-frame. with double head.
Equipped with electro-mechanical rotary table from two to thirty stations.
Thrust unit version AP with total stroke 115mm. and work stroke 15 mm. (different strokes and versions of units available upon request).
Pneumatic control and operating system housed in the lower side panels. Electric control system housed in box fixed on the side of the frame.
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The press includes a force sensor and a motion sensor that allows to check those
two parameters all along the stroke.
A pretty interface allows to add or modify programs.
It is also easy to manage differents product families.
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TOX-Presses with servo-drive TOX-ElectricDrive
Tailored drives from 0,5 – 400 kN.
The modular concept of our presses: from the standard press up to the individual plant – everything is possible. Rugged and economic, long-lived and versatile, CE-conform and in line with UVV (German Accident Prevention Regulations), including comprehensive accessories. Type-tested safety controls and process monitoring systems – everything is available.
When work processes require high flexibility and precision, then conventional drives are often no longer sufficient. This calls for the use of electromechanical servo drives.
The drive variant TOX-ElectricDrive has a most-precise mechanics and user-friendly software
From the standard drive up to the complex special machine.
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PRESSES > SERIES OP
C-frame hydropneumatic press (functioning with 6 bar air supply only).
Up to 100mm working (power) stroke
up to 400mm approaching stroke
Forces ranging from 1,5 to 42 Tons (standard)
Pneumatic control and operating system housed in the lower side panels.
Bolster plate in grounded steel C40.
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PRESSES > SERIES OP 2MI
Hydropneumatic press with two columns and movable bolster plate (functioning with 6 bar air supply only).
Up to 100mm working (power) stroke
up to 400mm approaching stroke
Forces ranging from 1,5 to 42 Tons (standard)
Pneumatic control and operating system available in two configurations:
* Housed in front panel of table.
* Housed in separated box .
Lower bolster plate in grounded steel C40.
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PRESSES > SERIES OP P
C-frame structure and hydro-pneumatic unit (functioning with 6 bar air supply only).
Up to 100mm working (power) stroke
up to 400mm approaching stroke
Forces ranging from 1,5 to 42 Tons (standard)
Bolster plate in grounded steel C40.
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PRESSES > SERIES OP TR
C-frame hydropneumatic press (functioning with 6 bar air supply only).
Equipped with electro-mechanical rotary table from two to thirty stations.
Up to 100mm working (power) stroke
up to 400mm approaching stroke
Forces ranging from 1,5 to 42 Tons (standard)
Pneumatic control and operating system housed in the lower side panels. Electric control system housed in box fixed on the side of the frame.
Bolster plate in grounded steel C40.
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Presses & Mould-clamps
Now LED is extending its service with an offer to study and manufacture presses and mould-clamps for polyurethane foam injection.
Our strengths : Price, quality, customized design, technical support and meeting deadlines.
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TOX PowerKurver
When the application requires clamping, positioning, holding, crimping, shearing, cutting, stamping, marking, bending, folding or welding, then one needs a force that is linear, with precise repeatibility, and also with the least possible tolerance deviations, even in hard to reach places.
The TOX PowerKurver is available with 2 drive variants:
* with pneumatic drive
* with electro-mechanical drive: TOX ElectricDrive
The TOX PowerKurver, along with its extraordinary features and its uniquely developed curve geometry, offers a practial solution to the following tasks:
* Nearly linear force output in the powerstroke range due to its customized curve geometry
* Nearly linear torque output over a defined operating angle
* Quick approach stroke
* Smooth engaging powerstroke
* High press forces with low air pressures
* Highest precision during joining process (electric drive)
* Variable opening angle (electric drive)
* Low air consumption
* High cycle rates; short cycle times
* Compact construction
* Able to handle large side loads
* Adjustability of the tooling transverse axis
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C-Frame Hydro-Pneumatic Straight Acting Press - 60kN
The ram has a rapid low force approach stroke and when it meets resistance the high force will take over
The force in which the higher force stroke will take over is adjustable
The precise and non-floating adjustable V-guide guarantees accurate working, even with tools without guidance
The detachable spigot clamp allows frontal loading. By means of the spigot clamp a high holding force is achieved without damage to the fixing spigot
The head of the press is guided by an H7 manufactured flat guidance
A solid clamping safeguards the exact position of the head
The daylight can be quickly and easily adjusted by means of a fine pitch thread operated by a crank handle
Table with wide T-grooved clamping surface
The height daylight as well as the wide throat can be extended even further on request
The electro-pneumatic safety controls comply with the present CE regulations
Combination of the BALTEC rotary indexing table with each of the SEM/Control 2000 presses allows up-to-date and rational working with large scale series
The range of application can be substantially expanded by means of customer-specific accessory equipment
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Manual Pneumatic aided Presses - 4kN - 56kN
- Very low air consumption owing to the special multi-chamber cylinder
- The precise and non-floating adjustable V-guide safeguards accurate working, even with tools without a guidance
- The detachable spigot clamp allows frontal loading. By means of the spigot clamp a high holding force is achieved without damage to the fixing spigot
- The head of the press is guided by an H7 manufactured flat guidance
- A solid clamping safeguards the exact position of the press head
- The 360 degree re-adjustable trigger lever can, be supplemented by a two-hand operation switch. (optional)
- The daylight can be quickly and easily adjusted by means of a fine pitch thread operated by a crank handle
- Table with wide T-grooved clamping surface
- Extended gap and height frames can be extended further, if required
- The range of application can be substantially expanded by means of customer-specific accessory equipment
- No Guarding needed
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Pneumatic Toggle Presses - 20kN - 100kN
The stroke can be continuously adjustable by means of a crank handle
The precise and non-floating adjustable V-guide guarantees accurate working, even with tools without guidance
The detachable spigot clamp allows frontal loading. By means of the spigot clamp a high holding force is achieved without damage to the fixing spigot
The adjustable toggle link (special accessory) allows precise adjustment of the operating depth of the ram
The adjustable and removable press table has a solid and non-floating adjustable flat guidance
Table with wide T-grooved clamping surface
The electro-pneumatic safety controls comply with the present CE regulations
Combination of the BALTEC rotary indexing table or presses with our light curtain control allows up-to-date and rational working with large-scale series
The range of application can be substantially expanded by means of customer-specific accessory equipment
More info >>
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SOCOPRESSES is with same, in partnership with you, to write the schedule of conditions related to a problem arising.
The selected technical solutions will be validated either by tests, or by preproductions on prototype tools.
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The electric press with the advantage from its design of obtaining instructions of precise stop.
On request the instructions will be treated in "closed loop of control" for a highher degree of accuracy.
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The electric press with the advantage from its design of integrating out of standard of the instructions of effort or displacement.
On request, the instructions will be treated in "closed loop of control" for a highher degree of accuracy.
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Use:
This electric press carries out assembly (40 kN)
Control efforts of hafting.
Practical:
Drawer 2 positions.
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Electromechanical NC joining systems systems offer significantly more advantages than hydraulic presses. NC drive control allows accurate positioning or force-controlled joining and force-displacement evaluation in both the compression and the tension direction. The new generation of NC joining modules is outstanding for its extremely compact design with integral piezoelectric sensor.
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The electro mechanical assembly units of the PREFERENCE SERIES are available in a large selection of force ranges and nominal strokes. Due to their modular construction, the units can be integrated in automated assembly lines as well as in manual work-places. A special synchronous belt connects the motor directly with ball/roller gear drive and guarantees a positioning accuracy of 0.01 mm. The angled motor favours a low installation height. This is of high importance if the unit has to be installed under a conveyor belt or a transfer system.
The mechanics comprise of the following components:
- Round steel housing with mounting flange
- Ball / Roller gear drive
- Force transducer
- Axial bearing
- Press ram
- AC-servomotor
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