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K1BL
High-speed hole EDM by Sodick for micro-holes of 0.08 mm diameter
The K1BL is an easy-to-use micro-hole EDM machine for hole diameters up to 0.08 mm.
Its strengths lie in the machining of steels, nonferrous metals, and other difficult materials. With a linear drive for the z axis, it operates with vibration-free precision and high dynamic response in the drilling of holes between 0.08 and 0.25 mm in diameter.
Highly responsive linear motors secure continuous and high precision drilling of very small holes down to the use of 80 micron electrodes. The machinining scope of K1BL, equipped with a Sodick linear motor on the main (Z axis) completes the range. In addition the high response of the linear motor increases the machining speed and reduces the electrode wear significantly.
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The Drill 11 is a production machine designed for the drilling of parts in hard materials such as hardened steel or carbide. Its drilling capability ranges from 0.3 to 3.0 mm diameter through a depth of 200 mm. Particularly simple and easy to use, the 3 axes (X, Y, Z) numerical control makes it possible to program a series of holes for fully automatic machining.
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Best-seller machine for drilling small holes
Drilling hardened hard materials to non-metal materials such as aluminum within seconds
Using Sodick’s original water-soluble dielectric fluid VITOL-KS developed for high-speed drilling, K1C drills holes with pipe electrodes Φ0.25 to 3.0 mmwithin a matter of seconds. The machine is capable of drilling a wide variety of materials from difficult-to-cut materials to aluminum and other non-metal materials (material: SKD11, thickness: 20 mm, electrode diameter: Φ0.8 mm, drilling time: 20 sec.).
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Guard for workbench drill or column drill
* PETG screen.
* Adjustable height guard.
* Electrical micro-contact
safety system.
* Waterproof switch.
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The AF_10 is a machining centre designed to cut to the utmost the time you have to dedicate to reinforcement fastening operations.
Because it features a loading roller conveyor and an unloading magazine, the bars are stored at exit. Once the profile has been inserted, movement, machining and unloading are all automatic. This way, the operator in charge of welding can take up the bars four at a time, thus cutting times down to the minimum. Or else the operator can dedicate him/herself with greater continuity to other operations required for the preparation of the welding bar.
The AF_10 offers various machining options: it permits having two screw pitch values and two distance values for the first screw from the outer point of the profile (tip of corner in case of 45° cuts, or outer point in case of 90° cuts for the crosspieces). What is more, it also carries out another operation of primary importance (selectable): because it has a lower motor, it drills frames for wall mounting preparation (or other jobs to be verified).
Finally, this is a machining centre which we recommend if you wish to increase the productivity of both a medium-sized workshop or an industrial workshop (in this latter case together with other machining centre and/or cutting/machining units)
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The I.4F is an electro-pneumatic milling machinewith a vertical axis, fitted with a revolving head, equipped with four cutter-holding shafts.
This model allows you to fit four different cutting units with the relevant stops, and to use each time the required unit simply by turning the cutter-support head.
It is also supplied with orienting gripper to obtain cutting at 45° or intermediate angles.
The wide range of extra fittings allows very quick changes in working, saving time wastage caused by errors in setting up, by avoiding disassembly and assembly, with considerable increase in productivity.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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TECHNICAL FEATURES AND STANDARD EQUIPMENT:
The APS is the perfect line to have a quick punching and cutting activities for profiles from 30x30 to 160x160x19 mm equipped by:
- A strong main body welded.
- Feeding system equipped by rollers driven by Brushless motor
- Separate Encoder for the feeding lenght management
- N. 2 punching units of 80 Tons, with axes driven.
- N. 1 cutting unit for profiles
- With standard equipment you can fit punches and dies from 5 mm up to 32 mm.
- Feeding units 6 meters
- CNC system for axes X, Y e Z management and punching cutting activities
- Pieces counter
- Set up for a different length, holes numbers and coordinates
- Programs archive
- Display Diagnostic System
- Hydraulic control unit complete with oil.
- CE certificate of conformity
SOFTWARE:
The APS is equipped with the latest generation of software. The program can work with the pieces saved in a data base and also enables designs of several pieces in one, nesting different parts in a sequence optimising the smallest amount of wasted material.
A DXF or DSTV converter is also available as option having the possibility to import and convert these files.
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap.
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Drills are basic manufacturing tool whose speed, precision, and safety have an important bearing on the quality and efficiency of production operations.
OSG is gaining an increasingly large share of the drill market through the development of drills that ensure superior productivity.
Used in combination with OSG's taps and end mills as a total tooling solution, OSG drills provice manufacuturers with various business advantages, including cost savings.
Try with our:
- EX-SUS-GDS/GDR drills for stainless steels (No pecks anymore!)
- VP series for hardend steels with high speed drilling
- SH-DRL for quenched and tempered steels (up to 70 HRC!)
- etc....To request more information, please visit our Literature Request Page
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MDS and KDS Drills meet the industry demand for effective and efficient driling of steels, cast irons and exotic materials. Available in large to very small diameters, they offer excellent productivity and about 10 times the tool life of HSS drills.
• Increased strength - A thicker web and narrower flute increase torsional rigidity throughout the drill body, reducing oversizing and improving surface finish.
• Lower cutting forces - Positive radial rake angles significantly reduce cutting force, torque and power requirements.
• Better chip removal - The cutting edge geometry, formed by the concaved cutting edge and flute wall produces short, curled chips which are easily evacuted.
• Advanced tool materials - A titanium substrate increases tool strength, while PVD coating improves wear, adhesion-resistance and cutting forces.
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The MDSS "Long Multi Drill" is special designed for deep hole drilling e.g. for crankshaft machining. Cutting temperature, chip removement, strength and geometry of the drill and so called minimum quantity lubrication (MQL) have big influence to cutting process. Especially this MQL enables this carbide twisted drill to make deep hole drilling, whose L/D is more than 15, as short chips are generated by MQL. Our Long Multi Drill has a ZX coated chip generating area and a new designed chip removal area.
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Landis Reamer Program
Landis Reamers for reaming, chamfering, and facing come in four basic styles - solid, detachable blade, insert blade and composite. The style supplied will depend upon the operation to be performed and the type of Landis die head in which it will be used. They can be identified by a symbol number stamped or etched on one of the flutes of the solid and composite reamers and on each one of the blades of detachable and insert blade-type reamers.
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Stable and robust monobloc design virtually eliminates distortion (one-piece body and fixed jaw).
-The clamping mechanism type can be changed at any time as required.
Any type of vise may be combined with any type of clamping mechanism!.
-The movable jaw can easily be removed to clean the vise body (by pulling out the positioning pins).
-Optional angle driver available.
-Optional swivel base available.
-Many accessories available
The following clamping mechanism are available:
- Manual clamping mechanism with hydraulic power booster.
- Manual clamping mechanism with mechanical power booster.
- Hydro-pneumatic (air over oil) clamping mechanism (6-7 bar).
The spindles are available with adjustable power control. This allows you to preset the clamping pressure before operating the vice.
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