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Microfor FP1
Designed for flexible and batch production, the
FP1 is a one spindle machine available with
the EDM technology or a high speed drilling spindle.
Main topics:
For batch flexible production
Cylindrical and shaped holes from Ø 0.050 to 1,8 mm
Command based on industrial PC
Specific technology of micro EDM
Rotation of the electrode while machining to optimise quality and drilling speed
Machining with tungsten-carbide, brass or copper electrodes
Central cooling with tube electrodes
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The Drill 11 is a production machine designed for the drilling of parts in hard materials such as hardened steel or carbide. Its drilling capability ranges from 0.3 to 3.0 mm diameter through a depth of 200 mm. Particularly simple and easy to use, the 3 axes (X, Y, Z) numerical control makes it possible to program a series of holes for fully automatic machining.
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K1BL
High-speed hole EDM by Sodick for micro-holes of 0.08 mm diameter
The K1BL is an easy-to-use micro-hole EDM machine for hole diameters up to 0.08 mm.
Its strengths lie in the machining of steels, nonferrous metals, and other difficult materials. With a linear drive for the z axis, it operates with vibration-free precision and high dynamic response in the drilling of holes between 0.08 and 0.25 mm in diameter.
Standard features of the K1BL:
CNC control LN10K with SMC (Sodick Motion Control)
Guide set 0.155 mm
Electrode tube each 0.15 mm
Electro-discharge machine
Splash guard
Workpiece fixtures
Options of the K1BLFlush block:
Guide sets 0.3 - 6.0 mm diameter (in 0.1 mm steps)
Guide sets (long design) 0.3 - 3.0 mm diameter (in 0.1 mm steps)
100-litre dielectric tank
Electrode tube 0.3 - 6.0 mm diameter (in 0.1 mm steps)
RS232C interface
30-amp booster for electrode diameters over 3.0 mm
Automatic depth measurement
The CNC system LN10K features the servo system Sodick Motion Control (SMC), 64-bit processing, and a multifunctional OS. The K1BL's characteristic features are its rigid portal construction, space-saving design, and good accessibility. It also offers automatic mode and multiple drilling.
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Best-seller machine for drilling small holes
Drilling hardened hard materials to non-metal materials such as aluminum within seconds
Using Sodick’s original water-soluble dielectric fluid VITOL-KS developed for high-speed drilling, K1C drills holes with pipe electrodes Φ0.25 to 3.0 mmwithin a matter of seconds. The machine is capable of drilling a wide variety of materials from difficult-to-cut materials to aluminum and other non-metal materials (material: SKD11, thickness: 20 mm, electrode diameter: Φ0.8 mm, drilling time: 20 sec.).
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap.
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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Drills are basic manufacturing tool whose speed, precision, and safety have an important bearing on the quality and efficiency of production operations.
OSG is gaining an increasingly large share of the drill market through the development of drills that ensure superior productivity.
Used in combination with OSG's taps and end mills as a total tooling solution, OSG drills provice manufacuturers with various business advantages, including cost savings.
Try with our:
- EX-SUS-GDS/GDR drills for stainless steels (No pecks anymore!)
- VP series for hardend steels with high speed drilling
- SH-DRL for quenched and tempered steels (up to 70 HRC!)
- etc....To request more information, please visit our Literature Request Page
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MDS and KDS Drills meet the industry demand for effective and efficient driling of steels, cast irons and exotic materials. Available in large to very small diameters, they offer excellent productivity and about 10 times the tool life of HSS drills.
• Increased strength - A thicker web and narrower flute increase torsional rigidity throughout the drill body, reducing oversizing and improving surface finish.
• Lower cutting forces - Positive radial rake angles significantly reduce cutting force, torque and power requirements.
• Better chip removal - The cutting edge geometry, formed by the concaved cutting edge and flute wall produces short, curled chips which are easily evacuted.
• Advanced tool materials - A titanium substrate increases tool strength, while PVD coating improves wear, adhesion-resistance and cutting forces.
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Shaped carbide, either discs or stars, are brazed
onto drilling tools that are used to cut steel casing or
to help remove down-hole junk.
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MPS – drills
Specially developed, ultra high performance carbide drills for standard and deep holes. From l/d 3, up to l/d ~ 30 !
MPS drills employ a specially designed "wave" type cutting edge for improved penetration and a decrease in tool load, especially for extra deep hole applications. Additionally, a new double margin flute is the latest feature to provide the highest accuracy, smooth chip evacuation and smooth surface finishes.
Due to the unique design and the wave type cutting edge geometry and the all important through coolant holes, MPS is capable of incredible cutting performances even at the highest speeds and feeds.
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The MDSS "Long Multi Drill" is special designed for deep hole drilling e.g. for crankshaft machining. Cutting temperature, chip removement, strength and geometry of the drill and so called minimum quantity lubrication (MQL) have big influence to cutting process. Especially this MQL enables this carbide twisted drill to make deep hole drilling, whose L/D is more than 15, as short chips are generated by MQL. Our Long Multi Drill has a ZX coated chip generating area and a new designed chip removal area.
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Type A - Bright Finish - HSS - For general centering operations on workpieces requiring additional machining between centres. (Din 333 - 0.8-10), (BS 328 - BS1-BS7)
Type B - Bright Finish - HSS - For general centering operations as in Type A, but to produce a protected centre. (Din 333 - 1-10)
Type R - Bright Finish - HSS - Same as Type A, but produces a radius centre suitable for a variety of male centre angles. (Din 333 - 1-10)
American Standard - Bright Finish - HSS - Same as Type A. (Ansi B94.11M 1979 - No. 1-7)
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Landis Reamer Program
Landis Reamers for reaming, chamfering, and facing come in four basic styles - solid, detachable blade, insert blade and composite. The style supplied will depend upon the operation to be performed and the type of Landis die head in which it will be used. They can be identified by a symbol number stamped or etched on one of the flutes of the solid and composite reamers and on each one of the blades of detachable and insert blade-type reamers.
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