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Die sinking by EDM of molds - quicker, more accurately and more economically.
Production cell for the fully automatic die sinking by EDM of single and multiple component tools, multi cavity tools and hard metal dies. |
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Some of the features of these models:
4 different models:
NX3 (x-y-z): 400 x 300 x 300 mm
NX4 (x-y-z): 600 x 400 x 400 mm
NX6 (x-y-z): 1000 x 600 x 500 mm
NX7 (x-y-z): 1500 x 750 x 650 mm
Machines designed to facilitate the automation of work of every kind, with lower outlay cost. They can incorporate a 40-position electrode changer (ø 51 mm 2 inches).
A newer, faster, more powerful ONA-S64 CNC, with Windows-based platform, enabling an Ethernet connection allows for reports on machines performance to be sent to mobile phone or PC.
New function A-SPACE (Axis for erosion in SPACE). With this function, any programmable CNC erosion function (spheres, taper machining, orbital machining, vectors, etc.) can be carried out in any spatial direction.
New module 3D SETUP that includes an extensive set of automatic measurement cycles (automatic balances in any direction of the space, a utomatic alignment of the axis-machine to the axis-piece, etc.)
CNC with Expert Erosion System that ensures 100% performance without supervision (with surface finish to VDI =0 - Ra 0.10 ĩm).
The mechanical design of the fixed bedframe allows wide travels on the X and Y axes, a high load capacity and high stability.
Large cost savings. The filter fitted in the NX machines is totally automated and guarantees over 10,000 hours of operation with zero maintenance costs. Filtering quality is excellent (1 ĩm).
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AQ35L
The fastest precision EDM
Die sinking EDM with the dynamic response of linear technology - high speed machining in half the time has become an economically efficient reality.
Our machines feature linear drive technology and simplified control mechanisms, which provide a direct link between the drive and the control. This ensures the fastest possible servo response and optimal spark gaps at all times
Standard features of the AQ35L:
Ceramic table
Linear glass scales
Linear motor for the X, Y, and Z axes
Automatic fire extinguisher
Cooling system
SVC Circuit
SQ Circuit super quality finish
Options of the AQ35L:
C axis (4 axes controlled)
C axis SES72 (4 axes controlled)
Electrode changer (4 - 50 positions)
RS232C interface
Uninterruptible power supply (UPS)
LAN facility
STP mode for carbide machining
LAN interface
The drive and electrode form one unit, effectively eliminating backlash and measurement delays. The integrated cooling system and high-tech ceramic components enable rapid response without compromising precision. Greater cost-effective production can be achieved by using the AQ35L in conjunction with a robot. Together the AQ series and robotic solutions ensure maximum profitability. |
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glass scale feedback
linear motor drves
menu driven control
no flush technology
Sodick linear servo motors for CNC die-sinkers can reduce EDM machining time as high as 50 percent. Since there are no ball screws or couplings, backlash is totally eliminated. The menu-driven control automatically writes the NC code for the operator, while inserting the optimum cutting conditions. With its instantaneous responsive control and no flush technology, our CNC sinkers can take you to new depths and make the impossible become possible.
With Sodick's new LQ Control you can import Parasolid (solid models) files directly into the control. This unique feature maximizes the cutting efficiency, reduces the workflow and eliminates programming errors.
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ONA DB series
- New high-speed pulse technology, which allows to get the following results:
* Shorter machining times in jobs that involve very difficult flushing.
* More homogeneous finish on large surface areas (VDI 20 on 225 cmē).
* Very deep grooves can be machined, with the highest quality and precision guaranteed
(VDI 20 up to 100 mm).
- The Expert System featured in the generator of the ONA DB 300 models ensures totally automated production with one hundred percent performance and an excellent finish.
- Surface finish of up to VDI = 0. This machines include a high-performance generator in removal operations, while at the same time preserving the electrodes and allowing excellent performance in fine finish mode (up to VDI = 0).
- Subsurface injection function. A great aid to speed when the injection points required by a mould are being realized.
- Important savings. The filter featured optionally in the ONA serie DB machines guarantees over 10,000 hours in operation with zero maintenance costs. Filtering quality is excellent (1 micron). |
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| The EA8-M and EA12-D are characterised by best eroding results and long-term accuracy. They are fit for all areas of application, from fast roughing up to finest smoothing. With the proven generator and 64 bit control technology they satisfy highest demands in daily use for all eroding applications. User-friendlyness and flexibility are the basic principles for this. The EA8-M and the EA12-D allow the machining of almost all materials, from Carbide and Ampcoloy up to Aluminium and Steel. The AC servo drive with digital outputs achieves a 50% reduction of removing time as well as an increase of the removing rate. Removing time and eroding time are optimised by an "artificial intelligence"; the machine "learns"! |
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| The EA8-M and EA12-D are characterised by best eroding results and long-term accuracy. They are fit for all areas of application, from fast roughing up to finest smoothing. With the proven generator and 64 bit control technology they satisfy highest demands in daily use for all eroding applications. User-friendlyness and flexibility are the basic principles for this. The EA8-M and the EA12-D allow the machining of almost all materials, from Carbide and Ampcoloy up to Aluminium and Steel. The AC servo drive with digital outputs achieves a 50% reduction of removing time as well as an increase of the removing rate. Removing time and eroding time are optimised by an "artificial intelligence"; the machine "learns"! |
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| It can be universally applied and permanently reduces your operating costs: the EA12-V series. On account of its reliability, capability and availability, it is one of the most sought after erosion systems in the world. Its high-quality design and multifaceted technological innovations are equally as persuasive. The newly developed high performance FP80V generator provides the highest productivity and best results on the work piece. The generator's strengths are fully utilised with regard to the processing of tungsten carbide - even with standard copper electrodes. The combination of the lowerable working tank together with the optional left/right hand placement of the generator/control cabinet, makes automation as flexible as possible. The EA12-V which is constructed with a solid, cast steel frame also has a digital direct drive as well as an absolute measuring system. In addition, the EA12-V is equipped with a direct linear way measuring system that guarantees consistent precision. |
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| Steel stamp inserts and marking dies used to permanently mark metal and plastic. Logo dies and segment stamps are also available. |
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Serializing Heads
- Consecutive
- Random
- Duplicate
- Letters or Symbols
Consecutive Serial numbers can be indexed by hand, trip lever, or pneumatic / mechanical actuator.
Special Heads
Special Serializing Heads can be manufactured to meet any unusual marking requirement. Among the specials would include:
- Hot Stamping - Hot Foil Marking
- Selective - Finger Pawl
- Barrel Style - Roll Marking
Hand Numbers - CHARACTERS
Standard wheels are cut with a sharp face, 0-9 (inclusive) with one blank station. Logos, symbols or letters can be engraved sharp face, flat face, or low stress. Condensed, concave, or wheels engraved with convex characters can be special ordered. |
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Hardened steel dies art. 4412
Hardened steel dies profile according to drawing.
To mark aluminium, brass, silver, gold, iron and steel alloys that have not undergone heat treatment.
Characterics:
special heat treatments for each specific need; specific engraving dephts and taper according to the material to be marked.
Types of marking surface and usage:
- flat: for flat surfaces;
- concave: for curved surfaces and pipes;
- convex: for concave surfaces or the inside of curved pieces;
- flat curved: for sectors of circles.
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The new 7791VS family of plunging cutters is ideal for fast metal removal in aerospace and mold applications. Plunging operations are faster and more productive than profiling operations.
- Ideal tool for step over-plunge-slotting and core
plunging.
- High metal removal rate and excellent chip
evacuation.
- Principally Z-axial cutting force minimizes tool
deflection and side forces.
- System extremely efficient in all roughing operations and deep
cavities.
- Ideal for aerospace and mould making industries.
- Wide range of grades and geometry for all applications.
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Cold heading die nibs
- short delivery for special dimensions,
- close to finished dimensions to reduce grinding,
- different grades for different applications.
Semi fnished cold heading die nibs,
- consistant in metalurgical and dimensional properties,
- keeps your production flexibel, fast, and secure.
Finished cold heading dies and tools,
- tailor-made high performance tools due to many years of experience
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