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High quality bare brass wire available in 400, 500, 900 and 1000 Newtons
Composition Brass 63 % Zinc 37%
Very-hard wire breaking stress 1000 N/mm²
Hard wire breaking stress 900 N/mm²
Half-hard wire breaking stress 500 N/mm²
Annealing wire breaking stress 450 N/mm²
Electric conductivity 22% IACS
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Very high eroding speed. Ideal for mass production with little fininshing.
Core Cuivre
Coating Brass in thick layer and zinc oxide
Breaking stress 500 N/mm²
Conductivity 65 % IACS
Taken out patent
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Zinc-covered brass wire for accurate machining and good surface conditions. Original wire on AGIE machines.
Core Brass Cu 63% Zn 37%
Coating Zinc
SWA Breaking stress 900 N/mm²
SWS Breaking stress 450 N/mm²
Conductivity 12% IACS
Taken out patent
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Coated brass wire for great height cutting. Adapted to any edm machine, high cutting speed and good surface condition. It can be used with the techological tables of brass wire.
Core Brass Cu 80% Zn 20%
Coating Double layer intermetallic composite
Breaking stress 750 N/mm²
Conductivity 28% IACS
Taken out patent
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New generation of X wire. High eroding speed, accurate electrical touch.
Core Brass
Coating Double layer intermetallic composites
Breaking stress 500 N/mm²
Conductivity 70% IACS
Taken out patent
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Latest generation coated brass wire. Particularly adapted to Japanese machines (Sodick, Mitsubishi, Fanuc, Makino…). Very good alternative to brass wires. Excellent performance value for money.
Core Brass Cu 63% Zn 37%
Coating High-speed erosion intermetallic composite
SD 900 Breaking stress 875 N/mm²
SD 500 Breaking stress 450 N/mm²
Electric conductivity 20 % IACS
Taken out patent
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High quality coated brass wire designed in collaboration with Agie Charmilles’s R&D laboratories.
Core Brass Cu 63% Zn 37%
Coating Ordered compound
Breaking stress 900 N/mm²
Electrical conductivity 21% IACS
It allows getting excellent surface condition (up to 0.05µm Ra). Adapted to any EDM machine. High speed cutting. Automatic jet winding jet. This wire is exclusively available from the Agie Charmilles retailing net. AC Cut AH.
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The appropriate EDM wire for any machine and demand. From the market leader bedra.
Coated wires for maximum precision and highest cutting speed
topas® plus – the high-performance wire
cobracut® - for AGIE machines
broncocut® - for CHARMILLES machines
megacut® - for JAPANESE machines
Brass wire for high demands on standard application
bercocut®
Finest precision wires for microerosion
microcut®
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Powercut series EDM wire adopts CuZn37 as basic material, optimizing matching proportion of copper and zinc. The superior quality of this series wires is achieved from our advanced technology and professional manufacturing spirit
Features and Application:
Mature Technics Stable Quality Well sold in European and North-American Markets.
Suitable for Japanese machines, especially Mitsubishi and Sodick machines.
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Efficient cut series EDM wire has the highest zinc content among normal EDM brass wire. Apart from high efficient performance, MTL also guarantees the stable tensile strength and excellent quality of our products by strictly controlling the raw material and technics.
The higher Zinc content, the higher cutting efficiency.
Suitable for most conventional machines and higher processing
requirements.
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Kingcut series is the EDM wire product with normal brass wire (CuZn35)
as the core material and zinc coated on the surface.
Features and Application
Zinc-coated EDM wire discharges stably. Cutting speed, surface quality,
and precision are all superior to normal brass EDM wire.Suitable for
high-speed cutting on most conventional machines.
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max. wotkplece size 28" x 14" x 10"
max. wotkplece weight 2.200 lb.
machine weigh 20.000 lb.
machine Hoot space 10" x 18"
SoctcK's Hybrid EDM combines The high speed of a Row voter jet with the high accuracy ot a Sodick wire EDM it can be used as a water jet ot wire EDM only. The Hybrid rs best used combing the speed ot the waterjet tor the toughing pass and the accutacy and suit ace obtained with the EDM finishing passes. Unlike EDM. a water jet can cut non conductive materials making the Hybrid a very vetsatle machine.
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The world's only conventional horizontal wire EDM machine, the ultra-high accuracy UPJ-2 automatically threads and machines with wire as small as 0.00078 inches (0.02 mm) in diameter. The UPJ-2 is ideal for micromachining applications, such as gears for micro-miniature molds, fiber optics, inkjet nozzles and medical instruments.
With its unique mechanical construction, the UPJ-2 can automatically thread a 0.00078-inch (0.02mm) wire through a 0.0027-inch (0.07 mm) diameter start hole with a 0.0059-inch (0.15 mm) pitch offering high reliability and performance. The machine's dielectric fluid operation helps to minimize spark gap and enhance quality finish, while the unique core and slug removal unit improve particulate flushing and enhance uptime. The entire machine is enclosed within a Makino Thermal GuardTM unique temperature system, providing temperature control to within 1º F (0.5º C). The tight temperature control helps deliver high-accuracy machining by maintaining a stable machine attitude even during long hours of operation. A 50-nanometer (0.00005mm) scale feedback system is standard for enhanced positioning accuracy. The machine features a Windows® CE® operating system and a touch panel, 15-inch liquid crystal display, with an Ethernet interface for network support.
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AP450L
Speed and precision in oil up to a wire diameter of 0.03 mm with large workpiece
Linear technology has also revolutionised Sodick’s large-size AP series; AP450L and AP500L. The models feature not only the linear motors but also a gantry-shaped machine construction for the ultimate pursuit of accuracy. Oil dielectric is available for AP450L.
Using the fine finishing mode, the AP series is also able to achieve a surface finish which eliminates the need for subsequent polishing in most cases. The combination of high-speed, high-performance and fine machining creates a surface finish down to Ra 0.04.
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Pursuing the ultimate in ultra-precision machining Makino's new UPN-01 ultra-high accuracy EDM machine pursues the ultimate in wire EDM performance, delivering fine surface quality and superb accuracy every time. It achieves a best surface finish of 0.17 µm Rz, approaching the elusive 0.1 µm level. Machining accuracy is also an impressive ±0.5 µm. The UPN-01 breaks the micron barrier to advance closer to the world of 0.1 µm machining. This remarkable EDM machine promises to promote further advances in microtechnology.
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Makino DUO43 & DUO64:
Raising the standard in EDM technology
The Makino DUO43 & DUO64, a brand-new wire EDM machine to be unveiled at this year’s autumn fairs, has been designed with a clear focus on customer needs and the workpieces they need to machine. This new machine maximises workpiece size while minimising the floor space required for the machining job. The promise is for top-of-the-class performance in DUO43 & DUO64. DUO? The name says it all. Makino has chosen a dual use operation approach to EDM technology. The new machine offers a whole host of dual features that result in benefits such as enhanced corner and straightness accuracy, higher machining speeds, increased energiser life, reduced floor space and improved ease of operation.
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A part of Makino's award-winning U-Series of wire EDM machines, the U86 relies on advanced generator technology for significantly faster cycle times while achieving superior surface finishes and workpiece accuracy. With a rigid, compact design capable of handling large molds and dies within a small machine footprint, the U86 can slash cycle time by 50 percent while achieving high quality surface finishes of 35mRmax in just three machining passes. Its sturdy, fixed-bed table brings maximum rigidity while its machining speeds reach up to 350mm2/min. The end result is high-precision molds delivered quickly. The U86 meets and exceeds the demanding tolerances of Wire EDM applications using the K-generator and its unique voltage waveform delivery and monitoring capabilities. High frequency electric pulses can be more efficiently delivered to the workpiece at nanosecond intervals, facilitating faster machining passes;even when removing larger amounts of material. The U86s servo optimizes speeds and feeds in reaction to the voltage waveforms. This translates into aggressive metal removal rates, which are achieved without any workpiece distortion.
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AP200L
Speed and precision in water and oil up to a wire diameter of 0.03 mm
The AP200L, the compact size high-precision model is also equipped with linear motors, featuring 3 types of specification; oil dielectric, water dielectric and water/ oil dielectric.
Using the fine finishing mode, the AP series is also able to achieve a surface finish which eliminates the need for subsequent polishing in most cases. The combination of high-speed, high-performance and fine machining creates a surface finish down to Ra 0.04.
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The development of the latest machining strategies and advancing electronics has produced a new generation of high performance wire EM machines.
The continually changing requirements for finer surfaces and reduced machining times are being fulfilled more and more nowadays.
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In the best sense of the word, the FA-S Advance is an universal machine, which can increase your competitive edge through low operating costs and short processing times. Cutting speeds up to 500 mm2/min., surface finishes of less than 0.15 µm Ra, wire diameters from 0.1 - 0.36 mm, best parallelism, and simple processing of even the most different materials leaves nothing to be desired. The numerous automatic functions, coupled with the solid, durable construction and the linear measuring system, ensure lasting results that are reproducible. Your advantage: Praxis proven technology ensures your competitive advantage on a long term basis.
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Even finer structures, even better surfaces - the PA20 high precision eroding system helps you to achieve these important market equirements. You can rely on the proven, long-life quality of Mitsubishi as it satisfies the highest demands with a robust machine design paired with high-tech components. Machine innovations include the digital drive system, the intelligent 64 BIT CNC control system as well as the newly developed temperature stabilisation system and the liquid level monitoring system. This is why the PA20 is ready to help you gain greater productivity.
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In the best sense of the word, the FA-S Advance is an universal machine, which can increase your competitive edge through low operating costs and short processing times. Cutting speeds up to 500 mm2/min., surface finishes of less than 0.15 µm Ra, wire diameters from 0.1 - 0.36 mm, best parallelism, and simple processing of even the most different materials leaves nothing to be desired. The numerous automatic functions, coupled with the solid, durable construction and the linear measuring system, ensure lasting results that are reproducible. Your advantage: Praxis proven technology ensures your competitive advantage on a long term basis.
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Some of the features of these models:
2 different models:
AF25 (x-y-z-u-v): 400 x 300 x 250 x 120 x 120 mm
AF35 (x-y-z-u-v): 600 x 400 x 400 x 120 x 120 mm
- New Easycut power supply for ultra quick cutting (450 mm2/minute with wire of 0.33 mm diameter).
- Surface integrity 100% preserved. The ONA AF series includes the ONA Easycut generator, which provides a cut that is 100% free from electrolyte corrosion, without affecting the speed, and while preserving the surface integrity of the material being cut (best surface finish: 0.2 µm Ra).
- Maximum saving. 100% ecological ONA patented filter with zero maintenance costs.
- 6 axes controlled by the CNC. The AF models incorporate the latest generation CNC, ONA-W64, able to control 6 axes, 5 of them (B, X, Y, U, V) at the same time, enabling the machine to incorporate a rotation axis which is totally controlled by the CNC.
- CNC enabled with the maximum level of remote supervision and remote control:
• Network connection.
• Delivery of automatic messages.
• Monitoring and remote control of the machines.
• Open control and supervision protocol.
- New automatic threading system will accommodate a broad range of wire types and diameters (ONA patent).
- Great versatility. Also of note is the huge versatility offered by this new family of machines for a large variety of tasks, as they are designed to operate with any type of wire; from 0.1 mm to 0.33 mm diameter.
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The performance data of the FA-S Advance Series confirms the technological leadership of Mitsubishi eroding systems. The maximum processing speed is 500 mm2/min. The newly developed technology management system, Power Master PM4, decreases machining times even for the most difficult applications (stepped workpieces, premilled workpieces, unfavourable flushing nozzle distance) and all this with ultimate process safety. The FA-S Advance Series is a modern, efficient eroding system for the tool and mould maker as well as for the continuous production of parts. The extraordinary productivity of these machines ensures a fast return of your investment.
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The performance data of the FA-V-Series confirms the technological leadership of Mitsubishi eroding systems. The maximum processing speed is 500 mm2/min. The newly developed technology management system, Power Master PM4, decreases machining times even for the most difficult applications (stepped workpieces, premilled workpieces, unfavourable flushing nozzle distance) and all this with ultimate process safety. The FA-V-Series is a modern, efficient eroding system for the tool and mould maker as well as for the continuous production of parts. The extraordinary productivity of these machines ensures a fast return of your investment.
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The performance data of the FA-V-Series confirms the technological leadership of Mitsubishi eroding systems. The maximum processing speed is 500 mm2/min. The newly developed technology management system, Power Master PM4, decreases machining times even for the most difficult applications (stepped workpieces, premilled workpieces, unfavourable flushing nozzle distance) and all this with ultimate process safety. The FA-V-Series is a modern, efficient eroding system for the tool and mould maker as well as for the continuous production of parts. The extraordinary productivity of these machines ensures a fast return of your investment.
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Some of the features of these models:
• Over 20 different models of large Wire EDM machines:
• The large scale ONA AF MODULAR series, uses a modular design to allow many configurations. Each customer can configure, with a great flexibility, the machine that meets his exact requirements.
• Each customer can get a custom system for the same price and lead time as a standard machine.
• Manifold configurations of X-Y-Z travels:
- X travel: 800, 1000, 1500 or 2000 mm
- Y travel: 600, 800, 1000 or 1300 mm
- Z travel: 500, 600 or 700 mm
- New easycut power supply for ultra quick cutting (450 mm2/min with wire of 0.33 mm of diameter ).
- CNC enabled with the maximum level of remote supervision and remote control:
• Network connection.
• Delivery of automatic messages.
• Monitoring and remote control of the machines.
• Open control and supervision protocol.
- Submerged cutting technology. Greater flexibility even with the most complex applications.
- Fixed bedframe, so that the machines will accommodate very heavy workpieces.
- New automatic threading system will accommodate a broad range of wire types and diameters (ONA patent).
- The Expert Erosion System effectively controls the cuttings process, automatically modifying the programmed parameters of the power supply, ensuring optimum machine performance at each stage.
- Implementation, in standard mode, of a system for feeding the wire prepared for the following spools: DIN 355 (45 kg), DIN 200, DIN 160, DIN 125, DIN 100.
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The BA8 wire eroding system can be applied universally and is particularly appropriate for your production. If automated, it works without an operator; three shifts per day, 365 days per year. Its reliability, capability and high availability are captivating but when matched with a sustainable reduction of your operating costs they become irresistible. The high-quality equipment, paired with the smallest space requirements are convincing too. High cutting speed and low unit costs are enabled by a high-power generator. The simple, comfortable, machine operation is supported by an automatic wire threading system for wire diameters from 0.1 to 0.3 mm as well as an absolute measuring system. This high user-friendliness allows eroding time to be utilised to the maximum
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AC Challenge V3
The ED wire-cutting machine combines ideally economic viability with highest precision.
With Agievision 5 control
With lowerable work-tank for workpiece loading systems
Best linearity and shape accuracy
Optimised operation with the Microsoft® Windows® operating system
New functions and USB connections
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EDM wire cutting uses a metallic wire (electrode) to cut a programmed contour in a workpiece. Extrusion dies and blanking punches are very often machined by wire cutting. In the machining area, each discharge creates a crater in the workpiece (material removal) and an impact on the tool (wear of the tool/electrode). The wire can be inclined, thus making it possible to make parts with taper or with different profiles at the top and bottom. The wire is usually made of brass or stratified copper, and is between 0.02 and 0.03 mm diameter.
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