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This electrode type was especially developed for Japanese EDM machines. The series includes five different types:
Megacut 900
Covers the full spectrum of Japanese EDM machines
Megacut Grip
Parafinn-free
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The coated wire electrode series COBRA CUT® was developed with AGIE for EDM machines. They are suitable for a number of different machine models and for practical applications.
The series includes six types of high-quality wire electrodes:
COBRA CUT®
COBRA CUT® Type A
COBRA CUT® Type G
COBRA CUT® Type B
COBRA CUT® Type D
COBRA CUT® Type S
COBRA CUT® Type V
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This electrode type was especially developed for Japanese EDM machines.
The series includes five different types:
MEGACUT® TYP A
MEGACUT® TYP T
MEGACUT® TYP D
MEGACUT® TYP HS
MEGACUT® TYP W
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The concept behind the MICROCUT range of wires is to offer
customized fine wires that meet the increasingly demanding requirements of micro erosion applications. They are available in an incremental range of diameters and excel through the highest
quality with close tolerance tensile strengths and high dimensional accuracies.
In addition, these high-performance fine wires are tailor-made in small quantities and the guaranteed length which is indicated in metres per spool ensures secure planning for your erosion processes.
The new MICROCUT family includes these types:
MICROCUT CCA
MICROCUT
MICROCUT BR
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This electrode type was especially developed for Japanese EDM machines.
The series includes five different types:
MEGACUT® TYP A
MEGACUT® TYP T
MEGACUT® TYP D
MEGACUT® TYP HS
MEGACUT® TYP W
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The coated wire electrode series COBRA CUT® was developed with AGIE for EDM machines. They are suitable for a number of different machine models and for practical applications.
The series includes six types of high-quality wire electrodes:
COBRA CUT®
COBRA CUT® Type A
COBRA CUT® Type G
COBRA CUT® Type B
COBRA CUT® Type D
COBRA CUT® Type S
COBRA CUT® Type V
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The world's only conventional horizontal wire EDM machine, the ultra-high accuracy UPJ-2 automatically threads and machines with wire as small as 0.00078 inches (0.02 mm) in diameter. The UPJ-2 is ideal for micromachining applications, such as gears for micro-miniature molds, fiber optics, inkjet nozzles and medical instruments.
With its unique mechanical construction, the UPJ-2 can automatically thread a 0.00078-inch (0.02mm) wire through a 0.0027-inch (0.07 mm) diameter start hole with a 0.0059-inch (0.15 mm) pitch offering high reliability and performance. The machine's dielectric fluid operation helps to minimize spark gap and enhance quality finish, while the unique core and slug removal unit improve particulate flushing and enhance uptime. The entire machine is enclosed within a Makino Thermal GuardTM unique temperature system, providing temperature control to within 1º F (0.5º C). The tight temperature control helps deliver high-accuracy machining by maintaining a stable machine attitude even during long hours of operation. A 50-nanometer (0.00005mm) scale feedback system is standard for enhanced positioning accuracy. The machine features a Windows® CE® operating system and a touch panel, 15-inch liquid crystal display, with an Ethernet interface for network support.
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The development of the latest machining strategies and advancing electronics has produced a new generation of high performance wire EM machines.
The continually changing requirements for finer surfaces and reduced machining times are being fulfilled more and more nowadays.
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U85
The development of the latest machining strategies and advancing electronics has produced a new generation of high performance wire EM machines.
The continually changing requirements for finer surfaces and reduced machining times are being fulfilled more and more nowadays.
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Some of the features of these models:
4 different models:
AX3 (x-y-z-u-v): 400 x 300 x 250 x 80 x 80 mm
AX4 (x-y-z-u-v): 600 x 400 x 400 x 240 x 240 mm
AX6 (x-y-z-u-v): 800 x 600 x 500 x 500 x 500 mm
AX10 (x-y-z-u-v): 1500 x 1000 x 600 x 500 x 500 mm
- New easycut power supply for ultra quick cutting (500 mm2/min).
- CNC enabled with the maximum level of remote supervision and remote control:
• Network connection.
• Delivery of automatic messages.
• Monitoring and remote control of the machines.
• Open control and supervision protocol.
- Submerged cutting technology. Greater flexibility even with the most complex applications.
- Fixed bedframe, so that the machines will accommodate very heavy workpieces.
- New automatic threading system will accommodate a broad range of wire types and diameters (ONA patent).
- The Expert Erosion System effectively controls the cuttings process, automatically modifying the programmed parameters of the power supply, ensuring optimum machine performance at each stage.
- Automatic Strategy: a simple, effective tool for programming at the highest level, so that with a brief questionnaire the user, without much experience, can easily produce a technologically complex work piece.
- Implementation, in standard mode, of a system for feeding the wire prepared for the following spools: DIN 355 (45 kg), DIN 200, DIN 160, DIN 125, DIN 100.
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Some of the features of these models:
2 different models:
AF25 (x-y-z-u-v): 400 x 300 x 250 x 120 x 120 mm
AF35 (x-y-z-u-v): 600 x 400 x 400 x 120 x 120 mm
- New Easycut power supply for ultra quick cutting (450 mm2/minute with wire of 0.33 mm diameter).
- Surface integrity 100% preserved. The ONA AF series includes the ONA Easycut generator, which provides a cut that is 100% free from electrolyte corrosion, without affecting the speed, and while preserving the surface integrity of the material being cut (best surface finish: 0.2 µm Ra).
- Maximum saving. 100% ecological ONA patented filter with zero maintenance costs.
- 6 axes controlled by the CNC. The AF models incorporate the latest generation CNC, ONA-W64, able to control 6 axes, 5 of them (B, X, Y, U, V) at the same time, enabling the machine to incorporate a rotation axis which is totally controlled by the CNC.
- CNC enabled with the maximum level of remote supervision and remote control:
• Network connection.
• Delivery of automatic messages.
• Monitoring and remote control of the machines.
• Open control and supervision protocol.
- New automatic threading system will accommodate a broad range of wire types and diameters (ONA patent).
- Great versatility. Also of note is the huge versatility offered by this new family of machines for a large variety of tasks, as they are designed to operate with any type of wire; from 0.1 mm to 0.33 mm diameter.
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max. wotkplece size 28" x 14" x 10"
max. wotkplece weight 2.200 lb.
machine weigh 20.000 lb.
machine Hoot space 10" x 18"
SoctcK's Hybrid EDM combines The high speed of a Row voter jet with the high accuracy ot a Sodick wire EDM it can be used as a water jet ot wire EDM only. The Hybrid rs best used combing the speed ot the waterjet tor the toughing pass and the accutacy and suit ace obtained with the EDM finishing passes. Unlike EDM. a water jet can cut non conductive materials making the Hybrid a very vetsatle machine.
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Electric Discharge Machine ZNC-EDM
ZNC-EDM 650 shown
Lost-Cost Entry-Level Electric Discharge Technology
PC controllability (except EDM 210) facilitates work parameter adjustments and supports advanced machine functionality
icludes a database to manage work parameters for various materials, which can be optimized according to user
requirements and experience
user-friendly Windows user interface minimizes training time and ensures an easy and safe application
all parameters with infinitely variable adjustments
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AP450L
automatic wire threader
glass scale feedback
import 3D CAD files
linear motor drives
onboard programming
ultra in EDM precision
Sodick's linear motor technology provides instantaneous servo time, which maximizes cutting efficiency. Since there are no ball screws or couplings, backlash is totally eliminated. This provides several advantages, including improved positioning and cutting accuracy, while providing smooth and vibration free table movement.
The AP Series is used to EDM small intricate precision parts requiring fine wire diameter and cutting accuracy of 2µm. With the oil dielectric, the AP Series ensures the minimum overburn resulting in the maximum cutting accuracy.
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In the best sense of the word, the FA-S Advance is an universal machine, which can increase your competitive edge through low operating costs and short processing times. Cutting speeds up to 500 mm2/min., surface finishes of less than 0.15 µm Ra, wire diameters from 0.1 - 0.36 mm, best parallelism, and simple processing of even the most different materials leaves nothing to be desired. The numerous automatic functions, coupled with the solid, durable construction and the linear measuring system, ensure lasting results that are reproducible. Your advantage: Praxis proven technology ensures your competitive advantage on a long term basis.
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Even finer structures, even better surfaces - the PA20 high precision eroding system helps you to achieve these important market equirements. You can rely on the proven, long-life quality of Mitsubishi as it satisfies the highest demands with a robust machine design paired with high-tech components. Machine innovations include the digital drive system, the intelligent 64 BIT CNC control system as well as the newly developed temperature stabilisation system and the liquid level monitoring system. This is why the PA20 is ready to help you gain greater productivity.
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AC Challenge V3
The ED wire-cutting machine combines ideally economic viability with highest precision.
With Agievision 5 control
With lowerable work-tank for workpiece loading systems
Best linearity and shape accuracy
Optimised operation with the Microsoft® Windows® operating system
New functions and USB connections
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In the best sense of the word, the FA-S Advance is an universal machine, which can increase your competitive edge through low operating costs and short processing times. Cutting speeds up to 500 mm2/min., surface finishes of less than 0.15 µm Ra, wire diameters from 0.1 - 0.36 mm, best parallelism, and simple processing of even the most different materials leaves nothing to be desired. The numerous automatic functions, coupled with the solid, durable construction and the linear measuring system, ensure lasting results that are reproducible. Your advantage: Praxis proven technology ensures your competitive advantage on a long term basis.
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The performance data of the FA-V-Series confirms the technological leadership of Mitsubishi eroding systems. The maximum processing speed is 500 mm2/min. The newly developed technology management system, Power Master PM4, decreases machining times even for the most difficult applications (stepped workpieces, premilled workpieces, unfavourable flushing nozzle distance) and all this with ultimate process safety. The FA-V-Series is a modern, efficient eroding system for the tool and mould maker as well as for the continuous production of parts. The extraordinary productivity of these machines ensures a fast return of your investment.
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The performance data of the FA-V-Series confirms the technological leadership of Mitsubishi eroding systems. The maximum processing speed is 500 mm2/min. The newly developed technology management system, Power Master PM4, decreases machining times even for the most difficult applications (stepped workpieces, premilled workpieces, unfavourable flushing nozzle distance) and all this with ultimate process safety. The FA-V-Series is a modern, efficient eroding system for the tool and mould maker as well as for the continuous production of parts. The extraordinary productivity of these machines ensures a fast return of your investment.
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The performance data of the FA-S Advance Series confirms the technological leadership of Mitsubishi eroding systems. The maximum processing speed is 500 mm2/min. The newly developed technology management system, Power Master PM4, decreases machining times even for the most difficult applications (stepped workpieces, premilled workpieces, unfavourable flushing nozzle distance) and all this with ultimate process safety. The FA-S Advance Series is a modern, efficient eroding system for the tool and mould maker as well as for the continuous production of parts. The extraordinary productivity of these machines ensures a fast return of your investment.
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automatic wire threader
glass scale feedback
import 3D CAD files
linear motor drives
onboard programming
ultra in EDM precision
Sodick's linear motor technology provides instantaneous servo time, which maximizes cutting efficiency. Since there are no ball screws or couplings, backlash is totally eliminated. This provides several advantages, including improved positioning and cutting accuracy, while providing smooth and vibration free table movement.
The AP Series is used to EDM small intricate precision parts requiring fine wire diameter and cutting accuracy of 2µm. With the oil dielectric, the AP Series ensures the minimum overburn resulting in the maximum cutting accuracy.
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The BA8 wire eroding system can be applied universally and is particularly appropriate for your production. If automated, it works without an operator; three shifts per day, 365 days per year. Its reliability, capability and high availability are captivating but when matched with a sustainable reduction of your operating costs they become irresistible. The high-quality equipment, paired with the smallest space requirements are convincing too. High cutting speed and low unit costs are enabled by a high-power generator. The simple, comfortable, machine operation is supported by an automatic wire threading system for wire diameters from 0.1 to 0.3 mm as well as an absolute measuring system. This high user-friendliness allows eroding time to be utilised to the maximum
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EDM wire cutting uses a metallic wire (electrode) to cut a programmed contour in a workpiece. Extrusion dies and blanking punches are very often machined by wire cutting. In the machining area, each discharge creates a crater in the workpiece (material removal) and an impact on the tool (wear of the tool/electrode). The wire can be inclined, thus making it possible to make parts with taper or with different profiles at the top and bottom. The wire is usually made of brass or stratified copper, and is between 0.02 and 0.03 mm diameter.
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Hitachi Electric Discharge Machining (EDM) wire is especially designed for cutting hard metals using the EDM process. Featuring superior electric properties, EDM Wire is the first choice for high-speed machining and cutting projects requiring surface precision.
Composition
Lead and other impurities degrade the performance of electrode wires. We have kept these at a minimum, using closely examined materials to improve electric discharge.
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Ultra-high-precision machine evolved through pursuit of nanometer-scale accuracy, realizing minimum driving distance of 10 nm
For the first time in the world, "EXC100L" is equipped with a totally no-contact X-Y orthogonal table with the Sodick-made air bearings, Ceramic Air Sliders, and linear motors. Furthermore, its minimum driving distance of 10 nm, made possible through combination with a high-resolution linear scale, supports stable ultra-high-precision machining. The optimum workmanship surpassing the expertise of veteran operators helps your manufacturing.
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