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High quality bare brass wire available in 400, 500, 900 and 1000 Newtons
Composition Brass 63 % Zinc 37%
Very-hard wire breaking stress 1000 N/mm²
Hard wire breaking stress 900 N/mm²
Half-hard wire breaking stress 500 N/mm²
Annealing wire breaking stress 450 N/mm²
Electric conductivity 22% IACS
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Very high eroding speed. Ideal for mass production with little fininshing.
Core Cuivre
Coating Brass in thick layer and zinc oxide
Breaking stress 500 N/mm²
Conductivity 65 % IACS
Taken out patent
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Zinc-covered brass wire for accurate machining and good surface conditions. Original wire on AGIE machines.
Core Brass Cu 63% Zn 37%
Coating Zinc
SWA Breaking stress 900 N/mm²
SWS Breaking stress 450 N/mm²
Conductivity 12% IACS
Taken out patent
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The appropriate EDM wire for any machine and demand. From the market leader bedra.
Coated wires for maximum precision and highest cutting speed
topas® plus – the high-performance wire
cobracut® - for AGIE machines
broncocut® - for CHARMILLES machines
megacut® - for JAPANESE machines
Brass wire for high demands on standard application
bercocut®
Finest precision wires for microerosion
microcut®
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Coated brass wire for great height cutting. Adapted to any edm machine, high cutting speed and good surface condition. It can be used with the techological tables of brass wire.
Core Brass Cu 80% Zn 20%
Coating Double layer intermetallic composite
Breaking stress 750 N/mm²
Conductivity 28% IACS
Taken out patent
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New generation of X wire. High eroding speed, accurate electrical touch.
Core Brass
Coating Double layer intermetallic composites
Breaking stress 500 N/mm²
Conductivity 70% IACS
Taken out patent
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Latest generation coated brass wire. Particularly adapted to Japanese machines (Sodick, Mitsubishi, Fanuc, Makino…). Very good alternative to brass wires. Excellent performance value for money.
Core Brass Cu 63% Zn 37%
Coating High-speed erosion intermetallic composite
SD 900 Breaking stress 875 N/mm²
SD 500 Breaking stress 450 N/mm²
Electric conductivity 20 % IACS
Taken out patent
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High quality coated brass wire designed in collaboration with Agie Charmilles’s R&D laboratories.
Core Brass Cu 63% Zn 37%
Coating Ordered compound
Breaking stress 900 N/mm²
Electrical conductivity 21% IACS
It allows getting excellent surface condition (up to 0.05µm Ra). Adapted to any EDM machine. High speed cutting. Automatic jet winding jet. This wire is exclusively available from the Agie Charmilles retailing net. AC Cut AH.
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Powercut series EDM wire adopts CuZn37 as basic material, optimizing matching proportion of copper and zinc. The superior quality of this series wires is achieved from our advanced technology and professional manufacturing spirit
Features and Application:
Mature Technics Stable Quality Well sold in European and North-American Markets.
Suitable for Japanese machines, especially Mitsubishi and Sodick machines.
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Efficient cut series EDM wire has the highest zinc content among normal EDM brass wire. Apart from high efficient performance, MTL also guarantees the stable tensile strength and excellent quality of our products by strictly controlling the raw material and technics.
The higher Zinc content, the higher cutting efficiency.
Suitable for most conventional machines and higher processing
requirements.
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Kingcut series is the EDM wire product with normal brass wire (CuZn35)
as the core material and zinc coated on the surface.
Features and Application
Zinc-coated EDM wire discharges stably. Cutting speed, surface quality,
and precision are all superior to normal brass EDM wire.Suitable for
high-speed cutting on most conventional machines.
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AQ327L Premium
The new range of Premium machines offers the very best in high technology, precision accuracy and long term durability and reduces the need for options. Standard premium features include the 3 sided vertical drop tank, high speed LQ33W generator and Super Pika W fine finishing circuit. The result – a versatile, high performance machine capable of a wide variety of applications. The Premium package is available for the AQ327L, AQ537L and AQ750L range of machines.
All Sodick Premium machines feature the new 3 sided vertical drop tank; a revolutionary design whereby the work tank retracts fully into the body of the unit, allowing easy machining of even larger work pieces. Sodick's new technology allows the best possible access to the machine and therefore immediate compatibility for automated production.
The LQ33W high speed generator is now a standard feature of all Premium machines, working in conjunction with K-SMC, the very latest Sodick Motion Control technology, to control axis motion and continually monitor and correct the spark gap 500 times per second. Premium machines are capable of achieving a burn rate of up to 380mm2/min. In addition, both the AQ327L and AQ537L Premium packages also incorporate Sodick's Super Pika fine finishing circuit, to produce surface finish down to Ra 0.1µm, which for many applications eliminates the need for subsequent polishing.
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AQ900L Premium
Large size wire cut EDM machine
Large size wire cut EDM machine with all accuracy and quality you would expect from Sodick. High speed, precision and accuracy with linear motors plus LP control technology. Solid models can be directly imported maximising cutting efficiency, reducing work flow and programming errors.
In response to the growing demand for large dies spurred by the huge popularity of large screen TV's, the AQ900L Premium, also equipped with LP Power supply have been designed especially for machining large size dies for large size components as well as for automobile parts such as instruments, panels and bumpers.
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max. wotkplece size 28" x 14" x 10"
max. wotkplece weight 2.200 lb.
machine weigh 20.000 lb.
machine Hoot space 10" x 18"
SoctcK's Hybrid EDM combines The high speed of a Row voter jet with the high accuracy ot a Sodick wire EDM it can be used as a water jet ot wire EDM only. The Hybrid rs best used combing the speed ot the waterjet tor the toughing pass and the accutacy and suit ace obtained with the EDM finishing passes. Unlike EDM. a water jet can cut non conductive materials making the Hybrid a very vetsatle machine.
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AP200L
Speed and precision in water and oil up to a wire diameter of 0.03 mm
The AP200L, the compact size high-precision model is also equipped with linear motors, featuring 3 types of specification; oil dielectric, water dielectric and water/ oil dielectric.
Using the fine finishing mode, the AP series is also able to achieve a surface finish which eliminates the need for subsequent polishing in most cases. The combination of high-speed, high-performance and fine machining creates a surface finish down to Ra 0.04.
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AP450L
Speed and precision in oil up to a wire diameter of 0.03 mm with large workpiece
Linear technology has also revolutionised Sodick’s large-size AP series; AP450L and AP500L. The models feature not only the linear motors but also a gantry-shaped machine construction for the ultimate pursuit of accuracy. Oil dielectric is available for AP450L.
Using the fine finishing mode, the AP series is also able to achieve a surface finish which eliminates the need for subsequent polishing in most cases. The combination of high-speed, high-performance and fine machining creates a surface finish down to Ra 0.04.
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EXC100L
Linear Ultra Precision Wire Cut EDM
The EXC100L, built with ceramic components throughout and using air sliders for CNC guidance, is the most advanced linear EDM on the market. With wire diameters down to 20µm, the finest and most accurate results can be achieved.
For the first time in the world the EXC100L is equipped with a totally non-contact X-Y cross table with Sodick- made ceramic air bearings and linear motors. Furthermore, it has a minimum incremental step of 10 nanometres which is made possible with high resolution linear scales which guarantee stable ultra high precision machining.
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AD325L
New Features Support Cost Effective Machining
Sodick’s expertise in EDM innovation using 3D design systems, the latest CAE technologies and numerous simulations have made it possible to create an improved basic machine structure of optimised rib arrangements which increase rigidity by approximately 70%. Using the new AD325L machine deformation is minimised, allowing optimum performance of high-speed and rapid acceleration linear motors. Furthermore the original design of an independent X and Y-axis plus an efficient machine layout leads to a longer stroke, smaller footprint and highly accurate machining capability.
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AP500L
Speed and precision in water up to a wire diameter of 0.03 mm with large work pieces
Linear technology has also revolutionised Sodick’s large-size AP series; AP450L and AP500L. The models feature not only the linear motors but also a gantry-shaped machine construction for the ultimate pursuit of accuracy. Water dielectric is available for AP500L, realising high-speed cutting and high accuracy.
Using the fine finishing mode, the AP200L and AP450L are also able to achieve a surface finish which eliminates the need for subsequent polishing in most cases. The combination of high-speed, high-performance and fine machining creates a surface finish down to Ra 0.04.
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AQ537L Premium
The new range of Premium machines offers the very best in high technology, precision accuracy and long term durability and reduces the need for options. Standard premium features include the 3 sided vertical drop tank, high speed LQ33W generator and Super Pika W fine finishing circuit. The result is a versatile, high performance machine capable of a wide variety of applications. The Premium package is available for the AQ327L, AQ537L and AQ750L range of machines.
All Sodick Premium machines feature the new 3 sided vertical drop tank; a revolutionary design whereby the work tank retracts fully into the body of the unit, allowing easy machining of even larger work pieces. Sodick's new technology allows the best possible access to the machine and therefore immediate compatibility for automated production.
The LQ33W high speed generator is now a standard feature of all Premium machines, working in conjunction with K-SMC, the very latest Sodick Motion Control technology, to control axis motion and continually monitor and correct the spark gap 500 times per second. Premium machines are capable of achieving a burn rate of up to 380mm2/min. In addition, both the AQ327L and AQ537L Premium packages also incorporate Sodick's Super Pika fine finishing circuit, to produce surface finishes "as low as" Ra 0.1µm, which for many applications eliminates the need for subsequent polishing.
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UPJ-2 / UPH-2
The world's only conventional horizontal wire EDM machine, the ultra-high accuracy UPJ-2 automatically threads and machines with wire as small as 0.02 mm in diameter. The UPJ-2 is ideal for micromachining applications, such as gears for micro-miniature molds, fiber optics, inkjet nozzles and medical instruments. With its unique mechanical construction, the UPJ-2 can automatically thread a 0.02mm wire through a 0.07 mm diameter start hole with a 0.15 mm pitch offering high reliability and performance. The machine's dielectric fluid operation helps to minimize spark gap and enhance quality finish, while the unique core and slug removal unit improve particulate flushing and enhance uptime. The entire machine is enclosed within a Makino Thermal Guard unique temperature system, providing temperature control to within 1 o F (0.5 o C). The tight temperature control helps deliver high-accuracy machining by maintaining a stable machine attitude even during long hours of operation. A 50-nanometer (0.00005mm) scale feedback system is standard for enhanced positioning accuracy. The machine features a Windows; CE; operating system and a touch panel, 15-inch liquid crystal display, with an Ethernet interface for network support.
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AQ750L Premium
The EDM colossus with four linear axes
All the advantages of linear technology, also for the machining of workpieces up to 3000 kg - the AQ750L Premium makes it possible!
The linear motors specially developed by Sodick for the AQ325L, AQ535L and AQ750L Premium show what economic efficiency really means. The surface quality is enhanced to Ra 0.25, and at the same time the energy consumption is cut by approximately 40%!
In response to the growing demand for large dies spurred by the huge popularity of large screen TV's, the AQ750L Premium, also equipped with LP Power supply have been designed especially for machining large size dies for large size components as well as for automobile parts such as instruments, panels and bumpers. As an optional extra, the AQ750L Premium is now available with a submerged cutting height ofr 600 mm.
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DUO43 (NEW)
DUO43/64 cover all machining areas from small and middle size dies, and press dies up to part machining. In addition to the machining functions such as “H.E.A.T.”, “GS cut”, newly developed “0.3 mm wire machining” pursues high productivity and high profitability. Innovative ”Dual Guide system” is adopted.
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Some of the features of these models:
2 different models:
AF25 (x-y-z-u-v): 400 x 300 x 250 x 120 x 120 mm
AF35 (x-y-z-u-v): 600 x 400 x 400 x 120 x 120 mm
- New Easycut power supply for ultra quick cutting (450 mm2/minute with wire of 0.33 mm diameter).
- Surface integrity 100% preserved. The ONA AF series includes the ONA Easycut generator, which provides a cut that is 100% free from electrolyte corrosion, without affecting the speed, and while preserving the surface integrity of the material being cut (best surface finish: 0.2 µm Ra).
- Maximum saving. 100% ecological ONA patented filter with zero maintenance costs.
- 6 axes controlled by the CNC. The AF models incorporate the latest generation CNC, ONA-W64, able to control 6 axes, 5 of them (B, X, Y, U, V) at the same time, enabling the machine to incorporate a rotation axis which is totally controlled by the CNC.
- CNC enabled with the maximum level of remote supervision and remote control:
• Network connection.
• Delivery of automatic messages.
• Monitoring and remote control of the machines.
• Open control and supervision protocol.
- New automatic threading system will accommodate a broad range of wire types and diameters (ONA patent).
- Great versatility. Also of note is the huge versatility offered by this new family of machines for a large variety of tasks, as they are designed to operate with any type of wire; from 0.1 mm to 0.33 mm diameter.
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ONA AF Series with modular Design
- Over 20 different models of large die-sinking EDM machines
1. The large scale ONA AF MODULAR series, uses a modular design to allow many configurations. Each customer can configure, with a great flexibility, the machine that meets his exact requirements.
2. This new series utilizes pre-built axes modules to drastically reduce machine assembly time.
3. Each customer can get a custom system for the same price and lead time as a standard machine.
- Manifold configurations of X-Y-Z travels:
1. X travel: 800, 1000, 1500 or 2000 mm
2. Y travel: 600, 800, 1000 or 1300 mm
3. Z travel: 500, 600 or 700 mm
- Highly rigid mechanical structure constructed of stabilized fine grained cast iron blended with graphite.
- Fixed bedframe machine that allows work pieces up to 10.000 kg (22,000 lb).
- Maximum productivity. The new ONA AF MODULAR machines are noted for the high cutting speed (450 mm2/minute with wire of 0.33 mm diameter and 370 mm2/minute with wire of 0.30 mm diameter) and low maintenance costs, thanks to the ecological filtration system, ONA AquaPrima, which does not require replaceable cartridges.
- Surface integrity 100% preserved. The ONA AF MODULAR series includes the ONA Easycut generator, which provides a cut that is 100% free from electrolyte corrosion, without affecting the speed, and while preserving the surface integrity of the material being cut (best surface finish: 0.2 µm Ra – 6 VDI).
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ONA AF Series with modular Design
- Over 20 different models of large die-sinking EDM machines
1. The large scale ONA AF MODULAR series, uses a modular design to allow many configurations. Each customer can configure, with a great flexibility, the machine that meets his exact requirements.
2. This new series utilizes pre-built axes modules to drastically reduce machine assembly time.
3. Each customer can get a custom system for the same price and lead time as a standard machine.
- Manifold configurations of X-Y-Z travels:
1. X travel: 800, 1000, 1500 or 2000 mm
2. Y travel: 600, 800, 1000 or 1300 mm
3. Z travel: 500, 600 or 700 mm
- Highly rigid mechanical structure constructed of stabilized fine grained cast iron blended with graphite.
- Fixed bedframe machine that allows work pieces up to 10.000 kg (22,000 lb).
- Maximum productivity. The new ONA AF MODULAR machines are noted for the high cutting speed (450 mm2/minute with wire of 0.33 mm diameter and 370 mm2/minute with wire of 0.30 mm diameter) and low maintenance costs, thanks to the ecological filtration system, ONA AquaPrima, which does not require replaceable cartridges.
- Surface integrity 100% preserved. The ONA AF MODULAR series includes the ONA Easycut generator, which provides a cut that is 100% free from electrolyte corrosion, without affecting the speed, and while preserving the surface integrity of the material being cut (best surface finish: 0.2 µm Ra – 6 VDI).
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ONA AF series
- Máximum productivity. ONA presents its new family of ONA AF machines at the 25 BIEMH; the machines are noted for the high cutting speed (450 mm2/minute with wire of 0.33 mm diameter) and low maintenance costs, thanks to the ecological filtration system, ONA AquaPrima, which does not require replaceable cartridges.
- Surface integrity 100% preserved. The ONA AF series includes the ONA Easycut generator, which provides a cut that is 100% free from electrolyte corrosion, without affecting the speed, and while preserving the surface integrity of the material being cut (best surface finish: 0.2 µm Ra – 6 VDI).
- 6 axes controlled by the CNC. The AF models incorporate the latest generation CNC, ONA-W64, able to control 6 axes, 5 of them (B, X, Y, U, V) at the same time, enabling the machine to incorporate a rotation axis which is totally controlled by the CNC.
- Great versatility. Also of note is the huge versatility offered by this new family of machines for a large variety of tasks, as they are designed to operate with any type of wire; from 0.1 mm to 0.33 mm diameter.
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U86
A part of Makino's award-winning U-Series of wire EDM machines, the U86 relies on advanced generator technology for significantly faster cycle times while achieving superior surface finishes and workpiece accuracy. With a rigid, compact design capable of handling large molds and dies within a small machine footprint, the U86 can slash cycle time by 50 percent while achieving high quality surface finishes of 35mRmax in just three machining passes. Its sturdy, fixed-bed table brings maximum rigidity while its machining speeds reach up to 350mm2/min. The end result is high-precision molds delivered quickly. The U86 meets and exceeds the demanding tolerances of Wire EDM applications using the K-generator and its unique voltage waveform delivery and monitoring capabilities. High frequency electric pulses can be more efficiently delivered to the workpiece at nanosecond intervals, facilitating faster machining passes;even when removing larger amounts of material. The U86s servo optimizes speeds and feeds in reaction to the voltage waveforms. This translates into aggressive metal removal rates, which are achieved without any workpiece distortion.
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Some of the features of these models:
• Over 20 different models of large Wire EDM machines:
• The large scale ONA AF MODULAR series, uses a modular design to allow many configurations. Each customer can configure, with a great flexibility, the machine that meets his exact requirements.
• Each customer can get a custom system for the same price and lead time as a standard machine.
• Manifold configurations of X-Y-Z travels:
- X travel: 800, 1000, 1500 or 2000 mm
- Y travel: 600, 800, 1000 or 1300 mm
- Z travel: 500, 600 or 700 mm
- New easycut power supply for ultra quick cutting (450 mm2/min with wire of 0.33 mm of diameter ).
- CNC enabled with the maximum level of remote supervision and remote control:
• Network connection.
• Delivery of automatic messages.
• Monitoring and remote control of the machines.
• Open control and supervision protocol.
- Submerged cutting technology. Greater flexibility even with the most complex applications.
- Fixed bedframe, so that the machines will accommodate very heavy workpieces.
- New automatic threading system will accommodate a broad range of wire types and diameters (ONA patent).
- The Expert Erosion System effectively controls the cuttings process, automatically modifying the programmed parameters of the power supply, ensuring optimum machine performance at each stage.
- Implementation, in standard mode, of a system for feeding the wire prepared for the following spools: DIN 355 (45 kg), DIN 200, DIN 160, DIN 125, DIN 100.
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ONA AF Series with modular Design
- Over 20 different models of large die-sinking EDM machines
1. The large scale ONA AF MODULAR series, uses a modular design to allow many configurations. Each customer can configure, with a great flexibility, the machine that meets his exact requirements.
2. This new series utilizes pre-built axes modules to drastically reduce machine assembly time.
3. Each customer can get a custom system for the same price and lead time as a standard machine.
- Manifold configurations of X-Y-Z travels:
1. X travel: 800, 1000, 1500 or 2000 mm
2. Y travel: 600, 800, 1000 or 1300 mm
3. Z travel: 500, 600 or 700 mm
- Highly rigid mechanical structure constructed of stabilized fine grained cast iron blended with graphite.
- Fixed bedframe machine that allows work pieces up to 10.000 kg (22,000 lb).
- Maximum productivity. The new ONA AF MODULAR machines are noted for the high cutting speed (450 mm2/minute with wire of 0.33 mm diameter and 370 mm2/minute with wire of 0.30 mm diameter) and low maintenance costs, thanks to the ecological filtration system, ONA AquaPrima, which does not require replaceable cartridges.
- Surface integrity 100% preserved. The ONA AF MODULAR series includes the ONA Easycut generator, which provides a cut that is 100% free from electrolyte corrosion, without affecting the speed, and while preserving the surface integrity of the material being cut (best surface finish: 0.2 µm Ra – 6 VDI).
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