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The world's only conventional horizontal wire EDM machine, the ultra-high accuracy UPJ-2 automatically threads and machines with wire as small as 0.00078 inches (0.02 mm) in diameter. The UPJ-2 is ideal for micromachining applications, such as gears for micro-miniature molds, fiber optics, inkjet nozzles and medical instruments.
With its unique mechanical construction, the UPJ-2 can automatically thread a 0.00078-inch (0.02mm) wire through a 0.0027-inch (0.07 mm) diameter start hole with a 0.0059-inch (0.15 mm) pitch offering high reliability and performance. The machine's dielectric fluid operation helps to minimize spark gap and enhance quality finish, while the unique core and slug removal unit improve particulate flushing and enhance uptime. The entire machine is enclosed within a Makino Thermal GuardTM unique temperature system, providing temperature control to within 1º F (0.5º C). The tight temperature control helps deliver high-accuracy machining by maintaining a stable machine attitude even during long hours of operation. A 50-nanometer (0.00005mm) scale feedback system is standard for enhanced positioning accuracy. The machine features a Windows® CE® operating system and a touch panel, 15-inch liquid crystal display, with an Ethernet interface for network support.
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AP200L
Speed and precision in water and oil up to a wire diameter of 0.03 mm
The AP200L, the compact size high-precision model is also equipped with linear motors, featuring 3 types of specification; oil dielectric, water dielectric and water/ oil dielectric.
Using the fine finishing mode, the AP series is also able to achieve a surface finish which eliminates the need for subsequent polishing in most cases. The combination of high-speed, high-performance and fine machining creates a surface finish down to Ra 0.04.
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TYPICAL CONFIGURATION
* SX-100-HPM machine including SX-MPS, Micro Pulse Shape Generator
* NEW SX-CU, CNC Control UNIT
* SX-PL, Multi-axis-erosion software X-Y-Z
* SX-ICON, Software Icon Editor
* SX-DA, Dielectric unit with conductivity and/or temperature control for mass production (for deionised water or dielectric oil)
* SX-RHP, High Precision Rotation axis with 3R Macro chuck
* SX-PG, Precision Guide holder
* SX-HP, High pressure flushing unit 70 bars
NEW SX-CU CNC CONTROL UNIT
* Unlimited program capacity; number, length and calls
* NEW SX-CU, CNC Control UNIT
* Free and unlimited technology settings
* SX-MMI, "On board" friendly user editing and programming capability
* NEW SX-EAC, "Enhanced Automatic Configuration" System
* High quality 8.4" TFT color display, 3.5" floppy disc driver, 1.44 MB
* Virtually up to 16 axis CNC control
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High quality bare brass wire available in 400, 500, 900 and 1000 Newtons
Composition Brass 63 % Zinc 37%
Very-hard wire breaking stress 1000 N/mm²
Hard wire breaking stress 900 N/mm²
Half-hard wire breaking stress 500 N/mm²
Annealing wire breaking stress 450 N/mm²
Electric conductivity 22% IACS
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Very high eroding speed. Ideal for mass production with little fininshing.
Core Cuivre
Coating Brass in thick layer and zinc oxide
Breaking stress 500 N/mm²
Conductivity 65 % IACS
Taken out patent
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Zinc-covered brass wire for accurate machining and good surface conditions. Original wire on AGIE machines.
Core Brass Cu 63% Zn 37%
Coating Zinc
SWA Breaking stress 900 N/mm²
SWS Breaking stress 450 N/mm²
Conductivity 12% IACS
Taken out patent
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Coated brass wire for great height cutting. Adapted to any edm machine, high cutting speed and good surface condition. It can be used with the techological tables of brass wire.
Core Brass Cu 80% Zn 20%
Coating Double layer intermetallic composite
Breaking stress 750 N/mm²
Conductivity 28% IACS
Taken out patent
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New generation of X wire. High eroding speed, accurate electrical touch.
Core Brass
Coating Double layer intermetallic composites
Breaking stress 500 N/mm²
Conductivity 70% IACS
Taken out patent
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Latest generation coated brass wire. Particularly adapted to Japanese machines (Sodick, Mitsubishi, Fanuc, Makino…). Very good alternative to brass wires. Excellent performance value for money.
Core Brass Cu 63% Zn 37%
Coating High-speed erosion intermetallic composite
SD 900 Breaking stress 875 N/mm²
SD 500 Breaking stress 450 N/mm²
Electric conductivity 20 % IACS
Taken out patent
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High quality coated brass wire designed in collaboration with Agie Charmilles’s R&D laboratories.
Core Brass Cu 63% Zn 37%
Coating Ordered compound
Breaking stress 900 N/mm²
Electrical conductivity 21% IACS
It allows getting excellent surface condition (up to 0.05µm Ra). Adapted to any EDM machine. High speed cutting. Automatic jet winding jet. This wire is exclusively available from the Agie Charmilles retailing net. AC Cut AH.
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The appropriate EDM wire for any machine and demand. From the market leader bedra.
Coated wires for maximum precision and highest cutting speed
topas® plus – the high-performance wire
cobracut® - for AGIE machines
broncocut® - for CHARMILLES machines
megacut® - for JAPANESE machines
Brass wire for high demands on standard application
bercocut®
Finest precision wires for microerosion
microcut®
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Powercut series EDM wire adopts CuZn37 as basic material, optimizing matching proportion of copper and zinc. The superior quality of this series wires is achieved from our advanced technology and professional manufacturing spirit
Features and Application:
Mature Technics Stable Quality Well sold in European and North-American Markets.
Suitable for Japanese machines, especially Mitsubishi and Sodick machines.
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Efficient cut series EDM wire has the highest zinc content among normal EDM brass wire. Apart from high efficient performance, MTL also guarantees the stable tensile strength and excellent quality of our products by strictly controlling the raw material and technics.
The higher Zinc content, the higher cutting efficiency.
Suitable for most conventional machines and higher processing
requirements.
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Kingcut series is the EDM wire product with normal brass wire (CuZn35)
as the core material and zinc coated on the surface.
Features and Application
Zinc-coated EDM wire discharges stably. Cutting speed, surface quality,
and precision are all superior to normal brass EDM wire.Suitable for
high-speed cutting on most conventional machines.
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SPECIAL TRANSFER MACHINE FOR THE MACHINING FROM BAR STOCK.
IT CARRIES OUT ALL THE NEEDED MACHINING OPERATIONS, HENCE AVOIDING AN ADDITIONAL MACHINE FOR SECONDARY MACHINING OPERATIONS.
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The non rotating bar turning transfer machines are used for complete processing of complex parts which would normally require several processing stages. High productivity, comparable with several multi-mandrel lathes in parallel, tooling speed and processing flexibility and completeness, even on wide ranges of diameters, make them suitable both for limited lots and for larger productions. Bar automatic interlocking, up to a leght of 6 m and cut effort monitoring ensure unmanned processing for several hours. Usually they are configurated for simgle or double bar, with bar advancement/shearing station, processing in several stations of a side of the part and traslation of the part with additional processing on vice or self-centring spindle and turning column in the next stations, to process the opposite side of the part.
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STRONG POINTS
Ease of use: complete setup of units at a touch of the touch screen PC
Quick setup and automatic positioning of units: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Optimized cutting process: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Connection with LAN (Local Area Network) and WAN (Wide Area Network)
Self-diagnostics with built-in graphics
User info, maintenance data and functional diagrams viewable on PC
Option of installing SPC (Statistical Process Control) and messenger (email/SMS) systems in case of machine alarm, as well as remote servicing with web cam.
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Model: TR60/4-350 TOP 2000 CNC
Material machined: stainless steel tube
Min.-max. machinable diameters: from 1/8" to 2"
Min.-max. machinable lengths: from 30 to 250 mm
Operations performed: cutting, facing, chamfering, threading, blowing
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Single-level FMS w/ RGV
One of the most popular arrangements with almost unlimited capacity. The in-line configuration allows any number of future machines, pallets and stations to be incorporated.
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New technology, new machining horizons by highest flexibility, higher performance, functionally design: the new generation of the PRECITRAME MTR312 CNC rotary transfer machine fulfils all requirements regarding more economic Production optimization! Our concept based on the experienced full-CNC-Technology!
The new MTR312 is a CNC rotary transfer machine especially developed for the manufacturing of high-precision parts out of the micro technology. The machine consists out of a stable base for 12 machining units. The pallet interface and the machining units are fixed on the same base. The optimal solutions for high mechanical and thermal rigidity!The new rotary table, fitted with a direct drive is only for the pallet transfer from one machining unit to the next.
The equipment also includes an integrated measuring system for component control, automatic tool corrector adjustment and SPC production analysis.The machine is qualified for the middle to the high volume production of small and high precision parts out of almost all materials.
Highest productivity, flexibility, precision and reliability: these are the most important advantages of our System which is approved years ago in many applications in watch-, medical-, electronic- and automotive industries.
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- 1st and 2nd operations on same lathe W22-T4;
- complete drilling on vertical drilling center DWN-22V.
The cycle can be carried-out only when the lathe Is equipped with pallet loading system. Production capability is influenced by the lathe's ability to machine 1st and 2nd turning operations in sequence of one another on a continuous basis.
As indicated in the machining cycle below, the theoretical production capability for the machining of a 15"x7" wheel is about 33 pcs./hour.
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Owing to the acquisition around mid July 2007 of the company Namco SA in Caslano (Switzerland), Mikron Machining Technology widens its transfer systems portfolio.
Namco products are divided in two types of systems:
NAD extremely flexible and NAM extremely productive (up to 120 parts/min).
The main features of Namco products are:
• Preprocessing directly on the wire or on the bar before cutting, including
turning
• Complete processing of the work piece, such as drilling, threading,
milling, turning or broaching
• The extraordinary performance accuracy, typical of Mikron products
• The full CNC technology with the MTX control of Bosch Rexroth
• The high flexibility owing to the rapid clamping replacement, and the
possibility to produce various parts from one single wire and to unload
the finished parts in an automatic sorting basket
• The high productivity with a maximum of 18 CNC machining units working
at the same time and the double-wire feeding
• The use of an electronical probe for extremely accurate pieces allows to
measure the position of the premachined part and the following
automatic correction of the working unit.
With the Namco transfer systems, Mikron completes its application range with productive solutions in the field of locks, gas, watches, glasses, medical devices and the automotive industry.
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A totally new concept in rotary transfer machine technology is presented by Mikron Machining Technology, Mikron NRG-50, a revolutionary machining system developed to meet the future demands of automotive, medical, high pressure systems, and mechanical and electronic sectors of industry.
The Mikron NRG-50, a 12 station rotary transfer machine can be specified with up to 140 CNC axes, carry up to 30 NC controlled unit heads providing up to four axes of movement. It is capable of five-axis interpolation for milling cycles and is able to carry up to 96 cutting tools with Automatic Tool Changing (ATC) if required.
Due to the construction and incorporation of thermal stabilisation techniques – an exclusive concept of Mikron named Advanced Thermal Stabilisation (ATS) – the machine has an accuracy capability of ± 4 microns and a deviation tolerance of ± 2 microns at a measuring diameter on the rotary table of 1,400 mm.
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The Multistar is a machining system with excellent accessibility, simple tool changing and easy operation. Developed for the economical manufacturing of small components, such as electric and electronic pins or sockets, various kind of nozzles as well as ball pen and roller ball tips, the Multistar is able to produce up to 450 finished parts per minute.
This machining system is the fastest, purely mechanically controlled rotary transfer machine ever built.
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Multistep XT-200: Where linear machining comes full circle!
We now present our new innovation, the high-performance Multistep XT-200 with incomparable change-over flexibility, which also proves to be very economical!
Precision
- High positioning precision
- Compact and firm machine construction
- Extremely stable B/C axis
- Direct distance measurement system for all axes
- Radio measurement sensor for the automatic measurement and offset of reference positions (blank part in loading module and during processing in the machining modules)
- Chuck repetition precision of the workpiece carrier palette ± 2µm.
Productivity
- Acceleration 1G
- Axes speed up to 52 m/min
- Very short tool change time, chip-to-chip time of less than 1 second
- Transfer of clamping chuck devices in only 5.5 seconds
- Multiple chucking
- Increase of the production volume through an addition of more machining modules is possible at any time.
- Integrated loading/unloading system
- Optimum accessibility due to ergonomic design
Flexibility
- Short set-up times, ideal for the production of different workpieces
- Swift Change-over of tools and tool carrier palettes
- Code-able workpiece carrier palettes for stop-and-go production.
Versatility
- 5-axes interpolation on 5½ workpiece sides in one chucking
- Milling, drilling, deep-hole drilling, plunge cutting, threading, deburring, reaming, chamfering, engraving, countersinking, knurling or honing
- Recess turning with U-axis
- Integration assembly tasks such as friction pressing of guide bushes and position pins
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Wherever high precision and increased production capabilities are important, the rotary transfer machining system Multifactor meets the requirements by producing economically, work pieces of medium size. This machine, of modular design, is available with 8, 10, 12 or 15 stations. The standard version has mechanically controlled stations, which do not require frequent change over. For increased flexibility, CNC controlled stations and/or CNC indexing work piece fixtures are available.
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