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The world's only conventional horizontal wire EDM machine, the ultra-high accuracy UPJ-2 automatically threads and machines with wire as small as 0.00078 inches (0.02 mm) in diameter. The UPJ-2 is ideal for micromachining applications, such as gears for micro-miniature molds, fiber optics, inkjet nozzles and medical instruments.
With its unique mechanical construction, the UPJ-2 can automatically thread a 0.00078-inch (0.02mm) wire through a 0.0027-inch (0.07 mm) diameter start hole with a 0.0059-inch (0.15 mm) pitch offering high reliability and performance. The machine's dielectric fluid operation helps to minimize spark gap and enhance quality finish, while the unique core and slug removal unit improve particulate flushing and enhance uptime. The entire machine is enclosed within a Makino Thermal GuardTM unique temperature system, providing temperature control to within 1º F (0.5º C). The tight temperature control helps deliver high-accuracy machining by maintaining a stable machine attitude even during long hours of operation. A 50-nanometer (0.00005mm) scale feedback system is standard for enhanced positioning accuracy. The machine features a Windows® CE® operating system and a touch panel, 15-inch liquid crystal display, with an Ethernet interface for network support.
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automatic wire threader
glass scale feedback
import 3D CAD files
linear motor drives
onboard programming
ultra in EDM precision
Sodick's linear motor technology provides instantaneous servo time, which maximizes cutting efficiency. Since there are no ball screws or couplings, backlash is totally eliminated. This provides several advantages, including improved positioning and cutting accuracy, while providing smooth and vibration free table movement.
The AP Series is used to EDM small intricate precision parts requiring fine wire diameter and cutting accuracy of 2µm. With the oil dielectric, the AP Series ensures the minimum overburn resulting in the maximum cutting accuracy.
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This electrode type was especially developed for Japanese EDM machines. The series includes five different types:
Megacut 900
Covers the full spectrum of Japanese EDM machines
Megacut Grip
Parafinn-free
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The coated wire electrode series COBRA CUT® was developed with AGIE for EDM machines. They are suitable for a number of different machine models and for practical applications.
The series includes six types of high-quality wire electrodes:
COBRA CUT®
COBRA CUT® Type A
COBRA CUT® Type G
COBRA CUT® Type B
COBRA CUT® Type D
COBRA CUT® Type S
COBRA CUT® Type V
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This electrode type was especially developed for Japanese EDM machines.
The series includes five different types:
MEGACUT® TYP A
MEGACUT® TYP T
MEGACUT® TYP D
MEGACUT® TYP HS
MEGACUT® TYP W
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The concept behind the MICROCUT range of wires is to offer
customized fine wires that meet the increasingly demanding requirements of micro erosion applications. They are available in an incremental range of diameters and excel through the highest
quality with close tolerance tensile strengths and high dimensional accuracies.
In addition, these high-performance fine wires are tailor-made in small quantities and the guaranteed length which is indicated in metres per spool ensures secure planning for your erosion processes.
The new MICROCUT family includes these types:
MICROCUT CCA
MICROCUT
MICROCUT BR
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This electrode type was especially developed for Japanese EDM machines.
The series includes five different types:
MEGACUT® TYP A
MEGACUT® TYP T
MEGACUT® TYP D
MEGACUT® TYP HS
MEGACUT® TYP W
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The coated wire electrode series COBRA CUT® was developed with AGIE for EDM machines. They are suitable for a number of different machine models and for practical applications.
The series includes six types of high-quality wire electrodes:
COBRA CUT®
COBRA CUT® Type A
COBRA CUT® Type G
COBRA CUT® Type B
COBRA CUT® Type D
COBRA CUT® Type S
COBRA CUT® Type V
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Used in a large range of application, total loss oil lubrication involves creating a thin oil-film between moving parts which is renewed at regular intervals by an automated lubrication system.
Dropsa has developed a wide range of standard electric, pneumatic and hydraulic pump packages suitable for oil loss systems. A custom service design is available to tailor pump packages to specific customer applications.
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Production using robots
- Automatic production line for the manufacturing of bent parts
- Work Steps, Bending / Pressing and foam insulation covering
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The L-743 Triple Scan Laser Alignment System is one of only 2 lasers (the other is the L-733) in the world to offer 3 automatically rotating laser planes that are accurate enough for today's ever-increasing tolerances. This creates a powerful tool to not only MEASURE but also FIX problems in a fraction of the time needed with conventional methods. From machine tools to aircraft assembly, the L-743 is the best alignment system on the market today.
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gunlayer laser of precision constructed for being used like reference for
The initial point and for the positioning of pieces on the work bank of blots some to numerical control.
The gunlayer laser CNC allows to reduce the times of positioning and renders the job of the operator easyr.
This system laser connects to the machine tool through
the portautensile cone in equipment to the numerical control machine.
The tracking laser is perfectly axial to the cone and its spot laser comes visualized on the bench of the machine.
The system is autoalimentato from a set of reloadable batteries of long duration.
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All advantages given by the permanent-electro magnetic chucks combined with the flexibility of a system designed for horizontal spindle machine tools.
With Cubotec it’s easy to fix pieces with different shape and dimension, as well with surfaces bigger than clamping area, using the full strokes of the machine.
Unique characteristics of stability, rigidity and robustness are achieved by the solid block construction made from a solid block of steel.
The subsequent integration of the magnetic circuit Super-Quad into the bee-hiving structure makes it possible to leave neutral zones for an easy positioning of reference pins and stops.
Cubotec is available in 2 different configurations:
C1: 1 face with magnetic surface, the other with T-slots for conventional clamping of a-magnetic material.
C2: with both faces with magnetic surface.
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Plate Ø1500 - Ø1750 - Ø2000
Capacity load 10000 Kgs
Maximum speed 300 rpm
Power 30 Kw
CN Rotary table for turning and milling operations
- Use to vertical and horizontal axis
- Cast iron structure
- Mechanical drive with gears
- Hydraulic clamping
- Rotation with roller bearing
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Metalworking Lubricants, a specialist business unit within ROCOL Lubricants Group, develop and manufacture a range of innovative fluids and lubricants whose performance is designed to meet the increasing demands placed upon today's production processes.
Commitment to new product development is unrivalled with experienced chemists dedicated in formulating cutting edge technology.
ROCOL Metalworking Lubricants products benefit machine shops, precision engineers, and fabricators throughout the world in many different industries.
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Chesterton's 380 Machinery Coolant is a high-performance, low maintenance, synthetic metal working fluid. It provides superior lubricity and cooling for a variety of machining operations. It is recommended for alloy steels, cast irons and exotic metals.
380 Machinery Coolant will provide maximum protection against bacterial growth and is tolerant to hard water. It covers a broad range of machining operations ranging from slow speed applications to high speed turning. It is ideal for high precision, high quality and custom machining.
The excellent lubricity and coolant properties of 380 reduce heat in the chip formation process, which extends tool life when compared to conventional soluble oils and semi-synthetics.
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Armed with its experience in the field of maintenance, Motul today possesses a complete range of lubricants
Conscious of the fact that lubrication of machines is a determinant factor for industry, Motul always has a ready ear for the requirements and needs of the market and of its customers.
To serve you better, Motul offers you, as well as its range of product, complete technical assistance for maintenance, from recommendation to after-sales service, via the putting into service of our products ...
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Higher oils ultra fluid, they are appropriate for the lubrication and the protection of all movements for high and very high speeds:
- fast pins of machine tools: grinding machines, machines with points, spinning tops.
- fast pins of textile machinery.
- mechanisms with very weak play, stages.
- hydraulic control circuit requiring of oils of very low viscosity. Oils STITCHES ms have properties anti-wear, Extrême Precision (ranks ISO VG 5 to 10) and of the emulsions.
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ETERNA 2000 is a high performances machining fluid which can be
recycled. It is general-purpose (all raw materials, all types of machining), ISO classification: MAH. Soluble fluid of machining, standard true
solution, of particularly advanced design and technology. Product
answering the Eco-design label. Guaranteed without nitrites,
borated derivatives, organochlorinated, sulphur derivatives and heavy
metals. ETERNA 2000 is chemically and biologically stable,
ultrafiltrable, reusable. The very high cooling capacity of ETERNA 2000 allows to obtain state surface of high quality in the roughing or finishing operations. Its stability and its weak retention on pieces and chips allow an important reduction of machining fluids consumption. Not foaming,
anti-corrosive, not gumming, ETERNA 2000 also makes it possible to
obtain an environment of clean working station (produced without
mineral, vegetable or synthetic oil).
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Maxflow combines filtration without filter aids - or, if they are required, with considerably reduced quantities of filter aids - and briquetting in a single unit. The main fields of application for Maxflow are particle filtration, the retrieval of recyclable materials and the purification of aqueous solutions.
Maxflow is available in three variants:
- The plug&play solution is a fast and effective solution to a great number of typical process requirements.
- Adaption of the individual components, for example by adding another filter disc to the unit.
- Implementation of a complete system, which can be custom adjusted to meet both known or as yet unencountered customer requirements.
GKD-CompactFiltration's Maxflow concept is a tried and tested serial product with the flexibility needed to be integrated into any customer-specific process. It has proven its efficiency in terms of meeting established standards and as a made-to-measure individual solution. Thanks to worldwide standardized parts and the global presence of GKD through six production facilities, the Maxflow system can be deployed anywhere in the world with equal efficiency. Comprehensive solutions competence, covering all stages from initial layout and dimensioning through to commissioning of the equipment and later expansion or modification to adapt it to changing production conditions, qualifies GKD-CompactFiltration as an efficient systems supplier and reliable technology partner in all stages of the process.
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PMPO filters operating on the market for many years and now are produced with an innovative system, which is the synthesis of the large experience acquired resolving a great variety of filtration problems of the cooling oils used in machine-tools.
Thanks to the fine degree of filtration obtained (up to 5 microns) the potential of machine-tools is enhanced.
With the NEW ECO GRINDING environment-friendly plants, we have succeeded in maintaining all the advantages of a cartridge filtering system, eliminating the disadvantages.
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Our bath maintenance systems combine sludge separation by centrifugal separators with foreign oil separation by DPS systems. Variable possibilities of fluid guidance allow the flexible use of these mobile systems.
According to intended use, you can choose between our separators S-15 and NZ-50 in combination with the different sizes of the DPS series. Different materials and control versions make possible the optimum integration into your system
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