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The world's only conventional horizontal wire EDM machine, the ultra-high accuracy UPJ-2 automatically threads and machines with wire as small as 0.00078 inches (0.02 mm) in diameter. The UPJ-2 is ideal for micromachining applications, such as gears for micro-miniature molds, fiber optics, inkjet nozzles and medical instruments.
With its unique mechanical construction, the UPJ-2 can automatically thread a 0.00078-inch (0.02mm) wire through a 0.0027-inch (0.07 mm) diameter start hole with a 0.0059-inch (0.15 mm) pitch offering high reliability and performance. The machine's dielectric fluid operation helps to minimize spark gap and enhance quality finish, while the unique core and slug removal unit improve particulate flushing and enhance uptime. The entire machine is enclosed within a Makino Thermal GuardTM unique temperature system, providing temperature control to within 1º F (0.5º C). The tight temperature control helps deliver high-accuracy machining by maintaining a stable machine attitude even during long hours of operation. A 50-nanometer (0.00005mm) scale feedback system is standard for enhanced positioning accuracy. The machine features a Windows® CE® operating system and a touch panel, 15-inch liquid crystal display, with an Ethernet interface for network support.
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automatic wire threader
glass scale feedback
import 3D CAD files
linear motor drives
onboard programming
ultra in EDM precision
Sodick's linear motor technology provides instantaneous servo time, which maximizes cutting efficiency. Since there are no ball screws or couplings, backlash is totally eliminated. This provides several advantages, including improved positioning and cutting accuracy, while providing smooth and vibration free table movement.
The AP Series is used to EDM small intricate precision parts requiring fine wire diameter and cutting accuracy of 2µm. With the oil dielectric, the AP Series ensures the minimum overburn resulting in the maximum cutting accuracy.
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This electrode type was especially developed for Japanese EDM machines. The series includes five different types:
Megacut 900
Covers the full spectrum of Japanese EDM machines
Megacut Grip
Parafinn-free
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The coated wire electrode series COBRA CUT® was developed with AGIE for EDM machines. They are suitable for a number of different machine models and for practical applications.
The series includes six types of high-quality wire electrodes:
COBRA CUT®
COBRA CUT® Type A
COBRA CUT® Type G
COBRA CUT® Type B
COBRA CUT® Type D
COBRA CUT® Type S
COBRA CUT® Type V
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This electrode type was especially developed for Japanese EDM machines.
The series includes five different types:
MEGACUT® TYP A
MEGACUT® TYP T
MEGACUT® TYP D
MEGACUT® TYP HS
MEGACUT® TYP W
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The concept behind the MICROCUT range of wires is to offer
customized fine wires that meet the increasingly demanding requirements of micro erosion applications. They are available in an incremental range of diameters and excel through the highest
quality with close tolerance tensile strengths and high dimensional accuracies.
In addition, these high-performance fine wires are tailor-made in small quantities and the guaranteed length which is indicated in metres per spool ensures secure planning for your erosion processes.
The new MICROCUT family includes these types:
MICROCUT CCA
MICROCUT
MICROCUT BR
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This electrode type was especially developed for Japanese EDM machines.
The series includes five different types:
MEGACUT® TYP A
MEGACUT® TYP T
MEGACUT® TYP D
MEGACUT® TYP HS
MEGACUT® TYP W
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The coated wire electrode series COBRA CUT® was developed with AGIE for EDM machines. They are suitable for a number of different machine models and for practical applications.
The series includes six types of high-quality wire electrodes:
COBRA CUT®
COBRA CUT® Type A
COBRA CUT® Type G
COBRA CUT® Type B
COBRA CUT® Type D
COBRA CUT® Type S
COBRA CUT® Type V
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Production using robots
- Automatic production line for the manufacturing of bent parts
- Work Steps, Bending / Pressing and foam insulation covering
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Laser welding system ELC 250 DUO
The extraordinarily sturdy twin-spindle laser-welding machine offers simultaneous loading and unloading of the work spindles. The clamped/compressed component can be welded axially and radially. An integrated compression unit ensures that welding distortion is reduced to a minimum. The ELC 250 DUO features a fixed beam-focusing unit. All optical components remain stationary throughout the machining process.
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System equipped with three axes Cartesian X, Y, Z controlled by CNC Mitsubishi.
The machine can be equipped:
Of a Rotating axis of the head laser in manual mode
Of an axis B rotary chuck
Of an axis C rocks of chuck CNC
Possibilities of assembling a laser of welding, drilling or cutting of precision
Working strokes X, Y, Z 400 mm
Speed 12m/mn
Precision 0,01
Repeatability 0,01
Dimensions of working table 400 X.400 mm
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Sample applications of the LASERTEC series:
LASERTEC 40: Precision tools, tool and mould making, embossing stamp, coins and medals, toy industry, portable radio industry, display industry, lettering and engraving
LASERTEC 80 FineCutting: Precision tools, electronics industry, medical technology, fine die parts < 5 mm, soldering templates, power generation
LASERTEC 80 / 130 PowerDrill, 80 PowerShape: Precision laser drilling of cooling air holes as well as the production of shaped hole geometries in turbine components (e. g. direction and rotor blades) for the aerospace industry, repair and maintenance of turbine components and power generation
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Process Capabilities Outline
- Through the Laser Lens system Closed Circuit TV (CCTV) reducing machine set up times
- Laser beam path is totally enclosed from laser head to lens-nozzle assembly
- Winbro Group's patented "Drilling-on-the-fly" (DOF) vastly reduces production times for the drilling of cooling holes in rotary components by allowing continuous rotation of the workpiece during machining. Significant reductions in processing time can be easily achieved
- Winbro Group's non-contact workpiece measurement and logging system is crucial in maintaining row "waterline". An opticator and standard mounting bracket are optional
- Variable Spot Module
- Available with a range of High Peak Power Yag, Low Power 'Q' switched YAG and CO2 lasers
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Maxflow combines filtration without filter aids - or, if they are required, with considerably reduced quantities of filter aids - and briquetting in a single unit. The main fields of application for Maxflow are particle filtration, the retrieval of recyclable materials and the purification of aqueous solutions.
Maxflow is available in three variants:
- The plug&play solution is a fast and effective solution to a great number of typical process requirements.
- Adaption of the individual components, for example by adding another filter disc to the unit.
- Implementation of a complete system, which can be custom adjusted to meet both known or as yet unencountered customer requirements.
GKD-CompactFiltration's Maxflow concept is a tried and tested serial product with the flexibility needed to be integrated into any customer-specific process. It has proven its efficiency in terms of meeting established standards and as a made-to-measure individual solution. Thanks to worldwide standardized parts and the global presence of GKD through six production facilities, the Maxflow system can be deployed anywhere in the world with equal efficiency. Comprehensive solutions competence, covering all stages from initial layout and dimensioning through to commissioning of the equipment and later expansion or modification to adapt it to changing production conditions, qualifies GKD-CompactFiltration as an efficient systems supplier and reliable technology partner in all stages of the process.
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PMPO filters operating on the market for many years and now are produced with an innovative system, which is the synthesis of the large experience acquired resolving a great variety of filtration problems of the cooling oils used in machine-tools.
Thanks to the fine degree of filtration obtained (up to 5 microns) the potential of machine-tools is enhanced.
With the NEW ECO GRINDING environment-friendly plants, we have succeeded in maintaining all the advantages of a cartridge filtering system, eliminating the disadvantages.
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Our bath maintenance systems combine sludge separation by centrifugal separators with foreign oil separation by DPS systems. Variable possibilities of fluid guidance allow the flexible use of these mobile systems.
According to intended use, you can choose between our separators S-15 and NZ-50 in combination with the different sizes of the DPS series. Different materials and control versions make possible the optimum integration into your system
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