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SIMCO offers a variety of charging bars and electrodes, depending on the specific applications and conditions. These bars are connected to a DC high-voltage generator. A strong, ion-saturated electrical field around the single polarity high voltage points forces the material to a reference earth. The material is charged by the ions. Being attracted by different polarities, the surfaces temporarily cling together. There are various methods of temporarily charging materials electrostatically, using a SIMCO Chargemaster system.
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The Meech Model 915 Shockless AC Bar
The Meech Model 915 AC Bar has been designed to meet the most arduous of static elimination problems, including those encountered in high speed applications. The powerful performance of the Model 915 provides very fast decay times and effective ionisation up to distances of 150mm. It is shockless and is easily maintained. The Model 915 is powered by the Model 904 (refer to separate datasheets). Patent No. ZL200530000276.
Technical Characteristics
Dimensions 18mm x 42mm x length (up to 4000mm)
Weight Approx 1,100gms per 1000mm length
Operating voltage 4.5-7.0kV
Operating current Less than 5 mamps
Maximum operating temperature 60°C
Cable 2 metres shielded in flexible conduit; longer lengths can ordered
Construction Anodised aluminium and fire retardant PVC extrusion
Emitters Titanium
Mounting Two M4 x 20mm studs into “T” slots
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The Meech Model 976 Pulsed DC Bar is unique and has been designed to provide highly effective long range ionisation up to distances of 600mm. It is shockless and is easily maintained. The Model 976 can be powered by any of the range of Meech Pulsed DC Controllers (refer to separate datasheets). Patent No. ZL200530000277.6
Features
Air boost option Enhanced range (up to 1200mm) and speeds
Easy wipe casing Reduced dust contamination, easy maintenance & sustained performance
Sharp titanium emitter pins Reduced pin contamination & longer effective life
Unique profile & emitter layout Reduced ion recombination & enhanced performance
Bar inter-connect option Installation of bars in-line to minimise HT cabling
Unique "T" channel mounting system Simple & quick installation
Removable & replaceable emitter pins Reduced downtime for maintenance. System efficiency maintained without total replacement and life of bar is substantially lengthened
Resistively coupled emitter pins Shockless, thereby enhancing operator safety
Fast, long range performance (up to600mm without air assistance) Flexibility in positioning. Effective at fasterweb speeds.
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KDA 75 Anti Static Bar
H&O Anti-static bar high technology used in design can produce more efficient results for static electric problems even in high-speed applications. It provides high performance and efficient ionization with fast discharging time. Anti-static bars separate air molecules to positive and negative ions by the electric field it generates and transport them with their air apparatuses.
Any static charged product passed from the efficient distance of the bar will attract the opposite charged ions and neutralize the product. This will prevent the sticking of products to other products or parts of machines. At the same time, electrical shocks, explosions, fire danger and dust attraction of which is caused by static electric will be prevented. Thanks to anti static bars which don?t need any calibrations and can be cleaned and cared easily. Machines will perform hygienic, safe and high quality production with high performance without problems.
Even if the user touches the needles of the bar, each end of the bar are connected resistively to high voltage so user won?t be exposed to a shock which will harm human health. Air which will be applied to the system by the blower should be clean and dry. System can be mounted to places which are hard to reach by the connection apparatus that is provided on the system. H&O Bars can be produced in different lengths in order to meet application needs.
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SIMCO anti-static bars generate an electrical field through a high voltage on a row of ionizing emitter points. This causes the air molecules in the vicinity of the bar to break down into positive and negative ions. Because opposite charges attract, any charged material passing near the bar will attract ions until the charge on the material is neutralized. The materials will no longer be attracted to each other or to the machine parts. Attraction of dust, explosion or fire hazards and electrical shocks to personnel caused by static discharge are avoided.
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The Model 912 range of circular static eliminators is based on the popular Model 910 shockless bar. The inductively coupled design provides powerful static neutralisation and completely shockproof operation. The Model 912 is powered by the Model 904 (refer to separate datasheet) and is suitable for applications where 360° neutralisation is required
Features
- Shortcircuit-proof Accidental earthing of one electrode allows the remaining electrodes to continue to operate
- Powerful ion production Fast charge decay times
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The Meech Model 993R is a high performance Generator Bar for use with the Meech range of 30kV and 50kV high voltage DC static generators. Resistively coupled emitter pins deliver smooth, controlled pinning whilst spark free operation avoids tripping out on intermittent applications.
Features
Resistively coupled emitter pins Power is delivered in a smooth, controlled manner. Spark free operation. Eliminates incidences of flash over often experienced with bars directly coupled to the high voltage supply. Greatly improved operator safety.
Removable emitter pin option Optimum performance can be maintained. Life of the bar is substantially lengthened.
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KDA 75 04 DC Charging Bar
H&O charging bars are used in applications in which the materials should be sticked to a place or each other. Many production steps require sticking of components or materials to each other. This sticking shouldn?t leave marks and damage surfaces of the products when the materials are seperated. High resistant materials such as paper and plastic can be bonded to conductive surfaces without using glue.
Electrostatic charging which is provided by ionization, is a charger system consists of a charging generator and a charging applier. Charging bars are designed to execute a specific charge. Their needles are resistively connected to high voltage so don?t cause sparks and provide a secure operation.
n case of a positive and negative polarity, the voltage of power supply should be adjusted. For static charge applications, charging bar is installed to a distance of 10-20mms. Connection channels placed in the back of charging bars provides an easy and safe installation with the plastic connection apparatus that has dimensions of M8x60. For proper operation, each static charged material should be neutralized with the most appropriate ionization system before they are bonded.
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976Ex - Hazardous Area Pulsed DC Bar
The Meech Model 976Ex is unique and has been designed to extend the exceptional performance and other benefits of the 976 Pulsed DC system to classified hazardous environments. It is particularly suited to coating, laminating, finishing and gravure printing applications. The 976Ex is certified by Baseefa to comply with Article 9 of the Council Directive 94/9/EC (ATEX). EC Type Examination Certificate No. : Baseefa04ATEX0348X
Technical Characteristics
Dimensions 50mm x 50mm x length (up to 4000mm)
Weight 400gms per 300mm length
Operating voltage Up to 10kV DC
Operating current Less than 50 mamps
Cable 5 metres shielded in flexible conduit; longer lengths can be ordered
Construction FR ABS extrusion
Emitters Titanium (replaceable)
Mounting M4 x 20mm studs into %u201CT%u201D slots
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The Meech Model 915Ex has been designed to extend the exceptional performance and other benefits of the 915 AC system to classified hazardous environments. It is particularly suited to coating, laminating, finishing and gravure printing applications. The 915Ex is certified by Baseefa to comply with Article 9 of the Council Directive 94/9/EC (ATEX). EC Type Examination Certificate No. : Baseefa04ATEX0347X II 2 GD EEx m Gas Group IIA, Temp Class T6 (T85°C) T amb -20 to +35 Deg C. (IP65)
Features
"T" channel mounting system Simple & quick installation
Sharp titanium emitter pins Reduced pin contamination & longer effective life
Slim profile Can be installed in restricted places
Powerful, intense ion production Very fast decay times and effective at faster web speeds
Easy wipe casing Easy maintenance, sustained performance and reduced machine downtimes
Resistively coupled emitter pins Shockless, thereby enhancing operator safety
Effective at distances up to 150mm Flexibility in positioning
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P-Sh-N-Ex
This anti-static bar is equipped with an integrated power unit, you do not need a high-voltage cable. This anti-static bar has been approved for use in certain hazardous environments (ATEX). The 5m long primary cable shall be connected to the mains voltage. A neon lamp can indicate that high voltage is present. Under certain conditions the P-Sh-N-Ex bar is capable of neutralizing the materials from a maximum distance of 200 mm.
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Nex Flow™ uses quality Haug static bars rather than cheap products because Haug static bars have been proven to last in difficult environments. The most fragile part of any ionization system is the static bar and Haug bars have proven themselves against others to have be rugged.
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H&O Anti-static bar blower with compressor connected to air apparatus is designed to neutralize the static charges which causes problems in long distances. High technology used in design can produce more efficient results for static electric problems even in high-speed applications. It provides high performance and efficient ionization with fast discharging time. Anti-static bars seperates air molecules to positive and negative ions by the electric field it generates and transports them with its air apparatus.
Any static charged product passed from the efficient distance of the bar will draw the opposite charged ions and neutralize the product. This will prevent the sticking of products to other products or parts of machines. At the same time electrical shocks, explosions, fire danger and dust attraction of which is caused by static electric will be prevented. Thanks to anti static bars which don’t need any calibrations and can be cleaned and cared easily, machines will perform hygienic, safe and high quality production with high performance without problems.
Even if the user touches the needles of the bar, each end of the bar are connected resistively to high voltage so user won’t be exposed to a shock which will harm human health. Air which will be applied to the system by the compressor should be clean and dry. System can be mounted to places which are hard to reach by the connection apparatus that is provided on the system. H&O Bars can be produced in different lengths in order to meet application needs.
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Blower Driven Air Boost Bar
H&O Anti-static bar with air apparatus connected blower is designed to neutralize the static charges which causes problems at long distances. High technology used in design can produce more efficient results for static electric problems even in high-speed applications. It provides high performance and efficient ionization with fast discharging time. Anti-static bars separate air molecules to positive and negative ions by the electric field it generates and transport them with their air apparatuses.
Any static charged product passed from the efficient distance of the bar will attract the opposite charged ions and neutralize the product. This will prevent the sticking of products to other products or parts of machines.At the same time, electrical shocks, explosions, fire danger and dust attraction of which is caused by static electric will be prevented. Thanks to anti static bars which do not need any calibrations and can be cleaned and cared easily. Machines will perform hygienic, safe and high quality production with high performance without problems.
Even if the user touches the needles of the bar, each end of the bar are connected resistively to high voltage so user won't be exposed to a shock which will harm human health. Air which will be applied to the system by the blower should be clean and dry. System can be mounted to places which are hard to reach by the connection apparatus that is provided on the system. H&O Bars can be produced in different lengths in order to meet application needs.
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StaticBond Charging System as a process tool provides the means of bonding materials together in many applications that require a temporary bond. Static charge is induced onto a product to keep the product intact as it travel along a conveyor or for manual and automated In-Mold Labeling/Decorating lines on molding machines. Applicators are in the form of a Spot Charger or a Charging Bar in lengths that are specific to the application.
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Static neutralizating bars by ELCOWA
These ionizating bars are designed to remove static charges on travelling materials. They are used on dielectric materials such as plastics, paper, textiles, wood, etc. The electric field generated by the bars creates a high concentration of ions which cancels the undesirable effects of static charges accumulated on the surface of materials. Free from these charges, the material is no longer subject to such behaviours as attraction, repellance or sticking effects. The capacitive coupling design of our bars prevents high voltage from being directly applied on the needles. Therefore, they are shockless and safe for the user
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A high effeciency industrial static eliminating system for neutralising static charges form a distance without air.
FREATURES:
- Allows mounting of the bar up to 150mm away, or on webs at speeds up to 1000 m/min.
- Open-channel design for easy cleaning, resulting in longer bar life.
- Insulated bar cable, for easy cable routing along machine frames
- Easy snap-on/snap-off holders allow for easy removal of the bar once it has been mounted
- Shock-less bar design and integral bar/PowerPack grounding prevents operator shock
- Service friendly Powerpack is dust & debris-free
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261F - Flexi Nozzle
The Meech Model 261 Flexi Nozzle is a small, lightweight ioniser with the discharge outlet extended by flexible knuckle trunking. The 261 Flexi Nozzle is designed for use with Meech Pulsed DC Controllers and is suitable for installation into machinery and equipment in both industrial and electronics environments. It is particularly suited to high speed applications such as sheet delivery systems. The addition of flexible knuckle trunking enables the system to deliver ionized air with accuracy into “difficult to reach” places, where conventional systems would be ineffective or impossible to install.
Technical Characteristics
Dimensions - body 30mm diameter x 66mm long
Dimensions - trunking (standard) 118mm long
Air fitting 6mm diameter push fit
Max air pressure 7 bar (100) psi
Typical pressure 1.5-3.0 bar (20-40 psi)
Emitters Machined Titanium
Input voltage ±8kV DC nominal
Ion balance Typically ±10V at 20Hz at set up
Decay Time (1,000V to 100V) Typically < 0.5 seconds at 150mm and 2 bar
Ozone < 0.01 ppm
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The Meech Model 942 Flexi Nozzle is a small, lightweight in-line ionizing air nozzle with the discharge outlet extended by flexible knuckle trunking. The 942 Flexi Nozzle is designed for use with low pressure compressed air lines and for applications requiring the removal of electrostatically attracted dust and/or static neutralization. It is particularly suited to applications on sheet feeder and delivery systems. The 942 Flexi Nozzle is connected to a suitable high voltage power supply (the Meech Model 905). The addition of flexible knuckle trunking enables the system to deliver ionized air with accuracy into "difficult to reach" places, where conventional systems would be ineffective or impossible to install.
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