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Bluid-up Zeropoint Quickclamping cylinder K10, K20, K40, round
Hydraulic release (or pneumatic)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Global diameter: K10: Ø78mm, K20: Ø112mm K40: Ø148mm
Max. pull in force 40 kN (hydraulic)
Max. pull in force30 kN (pneumatic)
Max. holding force 105 kN
Use:
For mounting on machine tables, clamping profiles, columns and towers, measuring machines, assembly stations in connection with clamping flange no. 6370ZB.
Note:
Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The modules are mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. The hydraulic version has 1 connection for clamping / unclamping (G1/4 or G1/8).
On request:
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications
- Can also be supplied with centering pins for quicker and more precise installation
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Bluid-in Zeropoint Quickclamping cylinder K10, K20, K40, square
Hydraulic release
Cover and piston hardened
Repeat accuracy < 0,005 mm
Assembling diameter: K10: Ø50mm, K20: Ø78mm K40: Ø102mm
Max. pull in force 40 kN (hydraulic)
Max. pull in force 30 kN (pneumatic)
Max. holding force 105 kN
Use:
Can be used as a single clamping point or combined with round installation Zeropoint Quickclamping cylinders in base plates, machine tables, clamping profiles, columns and towers, swivel bridges, machine pallets and clamping pallets. A square Zeropoint Quickclamping cylinder prevents the pallet from twisting. The indexing function enables positioning every 90°. Specially suitable for use in turning.
Note:
The installation Zeropoint Quickclamping cylinders have high holding and pull-in forces with very small installation dimensions. Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The Zeropoint Quickclamping cylinders are mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. Square pallet for screwing onto the pallet see item no. 6370ZA.
On request:
- Installation diagrams on request
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications
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Bluid-up Zeropoint Quickclamping cylinder K10, K20, K40, square
Hydraulic release (or pneumatic)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Size: 85x85mm, 120x120mm, 150x150 mm
Pull in force 40 kN (hydraulic)
Pull in force 30 kN (pneumatic)
Holding force 105 kN
Use:
Can be used as a single clamping point or combined with round surface-mounted Zeropoint Quickclamping cylinders in machine tables, clamping profiles, columns and towers, measuring machines, assembly stations in connection with clamping flanges no. 6370ZB). Clamping flange size 20 for K10, size 40 for K20, for K40 integrated onto the housing.
Note:
Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The Zeropoint Quickclamping cylinders are mechanically locked in the clamped position. The ad-vantages of this are that there are no cumbersome lines and no danger of leakage. The hydraulic version has 1 connection for clamping / unclamping (G1/4 or G1/8). Square pallet for screwing onto the pallet see item no. 6370ZS.
On request:
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications
- Can also be supplied with centering pins for quicker and more precise installation
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Main components in cast nodular peralite.
Grinding of all surfaces.Possible working positions: supported on the base, on the side or vertically on the head.
Suitable for working in horizontal and vertical machining centres.
Exactness of the clamping repeatability 0.01 mm with constant pressure.
High pressure hydraulic intensifier incorporated into the spindle, which keeps the clamping force for hours.
2.5/4 tons of force without stress and with manual operation.
Ideal for large clamping and long clamping operations.
Side windows for easy swarf evacuation.
Tombstones for twin vices see page 21 in our catalogue
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Leading vacuum clamping technology for CNC machines
The quality of the clamping system is decisive for the productivity and economical operation of a CNC machining centre.
SCHMALZ clamping systems are the intelligent answer to the problem of meeting the ever-increasing demands, today and in the future.
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Bolts
Leveling Mounts
Screws
Micro Clamps
Studs
Nuts
Washers
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UNILOCK zero point clamping chuck system can reduce machine set up time by up to 90%. The UNILOCK system is easily adapted to existing pallets, fixtures and workpieces. Clamping chucks on every machine tool increases quality and throughput with repeatability of 0.0002" or better with quick, accurate changeovers.
UNILOCK - features of a Zero Point Clamping Chuck.
Self-locking mechanical clamping.
- Pneumatically activated with a minimum of 75 PSI, no hydraulics.
- Precision ground, short taper clamping knob, self-centering with repeatability of 0.0002" or better.
- Wedge style locking mechanism for larger surface contact.
- Clamping knob is simple to mount, with a through hole for three variations.
- Up to 11,240 lbs (Almost 6 tons) of clamping force.
- Self Cleaning.
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Suited for the heavy chip removal. This system will substantially increase the productivity of any machining center. Put all your favorite fixtures on MTS Pallets and gain productive time. Because the pallets are positioned and ready to go in seconds.
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- Repeatability < 3 microns [!]
- Stable screw connection, no additional units and hoses required
- Vibration-absorbing and non-magnetic material
- Positioning elements cannot get stuck
- Lightweight material, better handling
- Scratch resistant, no bulging when damaged
- Integrated quick-acting screws
- Robust and easy to clean components thanks to simple
technology
- Unaffected by temperature
- No rusting to the machine table
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- Modular connecting element (hydraulic, pneumatic, mechanical)
- Hydraulic, double acting connecting element
- Hydraulic, single acting connecting element
Coupling elements to clamp and simultaneously centre workholding elements designed as a quick change system to shorten the set-up times.
o Referenced clamping of jigs and fixtures provided by repeatedly accurate placement at the "zero-point".
o For machining workpieces in several working steps on different machines.
In addition to the maximum of flexibility provided by Halder Zero-point Clamping Systems the way the system is designed (with the peg of the base element mounted pointing upwards and the connecting ring integrated on the jig) guarantees a high degree of production reliability, continuous accuracy, and soiling of the reference point is avoided.
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Zeropoint Quickclamping compact cylinder
Hydraulic release
Cover and piston hardened
Repeat accuracy < 0,005 mm
Size: K10, K20
Use:
For retrofitting to modular profiles, columns, tombstones and cubes. Can be used with thin wall sections..
Note:
There are 5 standard connection options. 4 connections are installed laterally on the outside surface at a 90° angle. Connection is also possible in the base of the Zeropoint Quickclamping compact cylinder.
On request:
- Installation diagrams on request
- Automation solutions such as blowing out, blowing off, isolated applications, sealing air and media ducts
- Individual solutions, such as nipple and installation compatible or installation compatible for existing systems
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Zeropoint Quickclamping cylinders with pusher and central locking against pollution for automatised solutions
Hydraulic release
Cover and piston hardened
Repeat accuracy < 0,005 mm
Assembling diameter Ø 78 mm
Pull in force 20 kN
Holding force 55 kN
Use:
For installation in base plates, machine tables, clamping profiles, columns and towers, machine pallets and clamping pallets.
Note:
Through the central locking the pollution particles can not go into the nipple bore. The central locking element advances with an individually defined spring force
Blowing out and sputter functions
On request:
- Installation diagrams on request
- Hydraulic move-out of central locking
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Zeropoint Quickclamping cylinder with release and contact controls for automatised solutions
3 possibilities of monitoring:
- Pneumatic monitoring:
Function of blowing out by compressed air for the cleanliness of support surfaces. After the installation of the pallet of workpieces, it occurs in the pressure line a dynamic pressure, of which this one could be detected by the mean of a pressure sensor.
- Electric monitoring:
Direct position monitoring of the clamping piston in the Zeropoint Quickclamping cylinder by the mean of an inductive sensor. Electric signal when the Zeropoint Quickclamping cylinder is clamped. Small height necessary for the assembling like for the Zeropoint Quickclamping cylinders K5 (19,8 mm) and K40 (42 mm).
- Hydraulic monitoring:
Monitoring of the clamping piston by a hydraulic closure valve. Dynamic pressure when the Zeropoint Quickclamping cylinder is opened, which can be detected by mean of a pressure sensor. Free hydr. flow when the Zeropoint Quickclamping cylinder is closed. Despite a hydraulic sensor, only small height for assembling is necessary.
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Size: K20 ITH6
Zeropoint Quickclamping cylinders with turbine for automatised solutions with:
• Turbine function for complete cleaning of support surfaces without „shady side“
• Central locking against pollution particles
• Hydraulic or pneumatic locking sensors
• Control of contact by air blocked
• Hydraulic pre-expulsion for palletizing solutions with also possibility to swing completely free during the catchment
• No damage of media-coupling
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Zeropoint Quickclamping extrusion cylinder for applications by:
• Round tables and 5 axes milling machines, turning machines
• Better level holding
• Large support surface
• Free passage for flange piece, tubes, forks ...
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AX / PS – Bench vices
AX, AXP and PS, precision work bench vices
Universal, powerful, rugged and smart.
The classics
Of durable nodular- or special cast iron, equipped with serrated or smooth jaws. With many accessories for all clamping work in workshop, factory or for mobile work places.
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SPEEDY classic - mechanically / hydraulically
- Our most complete and versatile system
- available in 4 sizes with draw in forces from 5.3 to 30 kN
- Draw in- positioning - clamping - releasing- retraction, all these functions are integrated in a single element
- best suited for full automatic solutions
- decades have proven the wide range of applicability of this zero point mounting system
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Glass-fibre reinforced polyamide based (PA) technopolymer. Resistant to solvents, oils, greases and other chemical agents.
The slightly concave front surface and the rear finger grips guarantee an ergonomic position of the hand, allowing the operator to apply the maximum torque with the minimum force.
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Type : Material : Hardness : Surface Treatment RoHS CAD Data
SAQB 1018 Carbon Steel - Black Oxide Compliant
SAQM 1018 Carbon Steel - Electroless Nickel Plating Compliant
SAQA 6063 Aluminum Alloy - Black Anodizing Compliant
SAQW 6063 Aluminum Alloy - Clear Anodizing Compliant
SAQS 304 Stainless Steel - - Compliant
SBQB 1018 Carbon Steel - Black Oxide Compliant
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- modular clamping and positioning system for machining centres and flexible production systems.
- 4 clamping stations enable 3-sided-machining.
- adaptation to the machine (palett / traverse paths / workpieces) available as special solution.
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Craftsman Tools manufacture a complete range of cube type workholding, either from our large standard stock range of plain faced cubes, or bespoke designs to meet your exact process requirements.
Each cube allows you to load your horizontal machining centre pallet with the maximum number of components. This maximises the productivity of both single and twin pallet machines.
All of Craftsman Tools’ Cubes have the following design features:
Highest quality clos grain cast iron
Dimensional stability
Base and faces fully finish machined
Base mountings to suit any machining centre
Permenant datums
Craftsman can also supply your cube pre-drilled to suit existing fixturing, provide standard fixture plates, or design and supply a complete fixturing package to your exact requirements.
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Fixturing System 4000
for Wire EDM
The Fixturing System 4000 is designed for fast and high precision clamping of workpieces in Wire EDMs. The workpieces can be clamped directly in the beams (Basic Set) or via pallets with fixed workpiece holders to a clamper on the EDM table (Pallet System).
The Fixturing System 4000 fits on all Wire EDMs. All components are made of highest quality stainless steel.
rost-resistand
consistent accuracy
Vacuum hardened function surfaces
compatible with the Fixturing System 5000 and Palletizing System 8000.
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Hydraulic heavy load brake:
The Braking and Clamping Element with spring-loaded energy storage KBHS.
The KBHS series is a hydraulically operated heavy load brake featuring spring-loaded energy storage.
This function is based on the toggle lever principle. Pre-tensioned stress bolts provide holding force in case of pressure drop. Here the large-surface contact sections, which are equipped with a special brake lining, are pressed directly onto the free surfaces of the section rail.
At a hydraulic opening pressure of 150bar a holding power of up to 40,0000N is achieved.
The KBHS series features a compact design and is suitable from sizes 35 to 125.
The KBHS series is designed for braking and clamping on linear guides. Because of the material combination of the linear guide/contact section, the linear guide won't be damaged by the contact section
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Hydraulic heavy load brake:
The Braking and Clamping Element with membrane technology KB
Hydraulic heavy load brake:
The Braking and Clamping Element with membrane technology KB
The KB series is a hydraulically operated heavy load brake. The hydraulic oil presses the large-surface contact sections, which are equipped with a special brake lining, directly onto the section rail guide via a piston mechanism.
Because of the material combination of the linear guide/contact section, the linear guide won't be damaged by the contact section.
The pressure ranges from 20 bar to a 100 bar maximum for sizes 25 and 30. All sizes from 35 to 125 operate in a pressure range from 30 bar to a 150 bar.
The KB series features zero backlash and extremely low absorption volumes of maximum 7.6 cm3 per clamping operation.
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Hydraulic super-heavy load clamping:
The Clamping Element with membrane technology KW
The KW series is a hydraulically operated heavy load clamping device.
The hydraulic oil presses the large-surface contact sections directly onto the section rail guide via a piston mechanism
A pre-tensioned reset spring enables short cycle times. The special pressure membrane technology guarantees operational reliability.
The pressure ranges from 20 bar to a 100 bar maximum for sizes 25 and 30. All sizes from 35 to 125 operate in a pressure range from 30 bar to a 150 bar maximum.
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SPEEDY hydratec - clamps hydraulically, releases hydraulically
- hydraulic double action for quicker mounting solutions
- extremely short clamping cycles, well suited for automated applications
- small, compact size
- adjustable draw in force up to 20 kN
- flexible possibilities
- low-maintenance
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- high quality vice with mechanichal spindle for use on conventional and CNC machines.
- ideal for series production.
- the vice is only horizontally applicable.
- generation and setting of clamping force via hydraulic unit.
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gripos-H - Automated clamping
Automated clamping
particularly suitable for series production with hydraulic force generation and for increased clamping forces of up to 70 kN with 250 bar hydraulic pressure.
gripos - clamping units for machining centers
are available in sizes 125 and 160 and for clamping ranges up to 439mm.
Easy conversion
gripos-H can be quickly be converted from a mechanical into a hydraulic vice by removing the mechanical cassette and replacing it with a hydraulic cylinder.
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- modular clamping and positioning system for automation of machining centres and flexible production systems.
- ideal for series production.
- the vice is only horizontally applicable (as special solution with TC base all-round applicable).
- generation and setting of clamping force via hydraulic unit.
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