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The clamping elements react in the shortest possible response time by the patented pneumatic pre-loading of the system of the spring plates in the diaphragm.
These safety systems are permanently operational for the maximum machine protection.
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PClamp clamps and brakes rod loads safely amd quickly. It can be adapted to standard systems such as pneumatic cylinders from leading manufactures (e.g. SMC, Festo= or to individual solutions. Rotatory clamping can also be achieved with PClamp. Certified systems from Employer's Liability Insurance Association can be realised.
Area of application:
Linear rails and guide ways
Clamping of linear axis
Swivel tables
Rotary tables
Spindles, feeders
Rod, piston, spindle clamping
Elevating devices
Hydraulic presses
Hydraulic lifts and elevating tables
Safety catches
Blocking systems
High-lifting devices
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Nexen's RBR-series rail brakes are ideal for clamping and power-off holding applications. The unique piston design allows high clamping forces and low release pressures.
The RBR is engineered for dependable performance, easy set up and low maintenance.
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Active without pressure:
The Clamping and Braking Element including spring-loaded energy storage MB
The MB series is based on a dual-effective wedge slide gear with spring-loaded energy storage for clamping and braking without pressure.
As a specific feature it has three pistons connected in a line.
This arrangement allows use of a stronger spring at 4.5 bar than the BW series does. The stronger spring-loaded storage permits holding forces up to 3,800 N.
The MB series is designed for braking on linear guides.
Because of the material combination of the linear guide/contact section,the linear guide won't be damaged by the contact section.
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Advantages
- Pneumatic clamping with high forces
- Safety clamping RotoClamp Standard - if the air supply fails then systems claps
- The values of hydraulic clamping are reached and exceeded
- Low system costs in comparison to hydraulics
- Simple installation
- Compact design
- Suitable for all shaft sizes
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SPEEDY classic - mechanically / hydraulically
- Our most complete and versatile system
- available in 4 sizes with draw in forces from 5.3 to 30 kN
- Draw in- positioning - clamping - releasing- retraction, all these functions are integrated in a single element
- best suited for full automatic solutions
- decades have proven the wide range of applicability of this zero point mounting system
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Modular Zero-Point Fixturing System 9000
for Pallets, Workpieces and Fixtures
The Fixturing System 9000 is an universal and cost effective work piece fixture system for all machine tools. By equipping a machine with single or multiple System 9000 Zero Point clampers, workpieces or pallet mounted fixtures can be quickly changed to maximize productivity.
Features:
Constant zero point without realignment
Clamps and positions in one step
Simultaneous production and preparation time
Single and multiple set-up
Flexible fabrication - exchanges fixtures or workpieces in seconds for interruptions for urgent orders
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MULTI-POSITION PRECISION BENCH CENTERS :
The BARCOR SURFACE CENTERS is an ultra-precision, multi-position Bench Center designed specifically for Vertical as well as Horizontal use on your existing Surface Plate, CMM or Inspection Bench.
28 Standard Models provide a capacity from 3" between Centers with a 6" Diameter Swing to 20" between Centers with a 10" Diameter Swing. Smaller, larger and custom sizes are also readily available.
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Universal swivelling and angle of inclination
– steplessly by means of scale of 0° – 225° adjustable
– hydromechanical wedging:
• absolutely maintenance-free
• Retaining strength to 5000 Nm torque
– with other system parts combinably
– horizontal and vertically usable
– powder-coated
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ITW TekFast Brackets offer our customers unique, cost effective alternatives to traditional metal-formed bracketry.
Key benefits of our plastic bracket designs:
- Cost Effective - Plastic molded parts offer high value, low cost, yet maintain structural integrity.
- Part Number Reduction - Integrated fasteners reduce complexity
- Non - Corrosive
- Ergonomic - Snap fit, reduced installation efforts, user friendly designs.
- Performance - Designs suitable for high strength, high temperature applications.
- Function - Design flexibility offers solutions for virtually any application.
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The LANG Quick-Point clamping system provides exceptional advantages. Easy and reliable mechanical operation with highest positional accuracy make this holding system the best in the world. The lowest Zero-point clamping system of only 27 mm / 1.06 inch worldwide is also perfect for vertical machining applications.
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Universal 3D casting work and Schweißtisch
– Diagonal ripping, ensures highest bend and torsional rigidity
– the special choice of the material makes the table insensitive
against pearls and dirt
– the employment of high-quality casting makes a high table load possible
– best extension possibilities offer in the standard table already
appropriate mounting options on the table lower surface
for different feet, connecting framework, shears lifting platform or
Manipulators
– by the hole scanning system 100 mm 100 mm as grid square is it in all five
Directions modular over the entire length, width and height expandable
– by hole rasters, raster lines and completely integrated fine scaling also
Very fast and exactly reproducible leave themselves oh designation
Tighteners develop
– fine-adjustable pendulum feet
– by most modern manufacturing methods (multi-side's treatment) highest quality
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Type UPE 2
Clamping and drive modules
* Tank capacity 2.4 to 7.2 liters
* Aluminium tank with built-in motor
* Duty cycle, short-time operation S2 and intermittent operation S3
* Compact build
* Low noise
* Wide field of application
* Large number of variants
* Complete hydraulic control possible
* No piping of the control
* External attachments possible
* Ready for connection
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The conventional vice comes in two widths 96 mm / 3.77 inch and 125 mm / 4.92 inch providing a wide application of clamping in your production. Clamping force accounts to 0,1 to 3 tons accomplished by a fine threaded spindle for precise and safe clamping of the work piece - very easy and fast! New!
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Bock Workholding's MonoQuad, MultiQuad and Hex Systems integrate the unique features of the Twin Vise into a clamping system for use on horizontal machining centers. They are available in an array of models ranging from 8-workpiece capacity to 16-workpiece capacity.
All Bock MonoQuad, MultiQuad and Hex Systems offer:
- Built-in single station adapter plate
- One piece column manufactured from high-strength aluminum
- Hardened and ground steel guideways
- Quick release reversible soft jaws
- Base plate included
- Bolts directly to Bock Locator Plates using DEXLOC Double Expanding Locator Pins.
- Also fits 80mm and 100mm grid patterns.
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Bock Workholding's new Hex System is built for big time production! This 6-sided workholding system, with its 12 clamping stations, increases production capacity and reduces costs.
The Bock Hex System:
- Reduces part processing costs by machining on 3 sides of 12 parts
- Allows 120º tool access
- Increases unattended machine time and improves part throughput
- Only twin vise that allows full machining of the jaws - saving costs for additional jaws
- Quick change jaws lift off in one smooth action - no pins or special tools required
- Full jaw travel permits clamping of a larger variety of part sizes without re-machining
- The one piece aluminum column with hardened, ground steel guideways is strong & rigid yet light
- Bolts directly to Bock Locator Plates using DEXLOC Double Expanding Locator Pins. Also fits 80mm and 100mm grid patterns.
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Special collets and workholding devices are manufactured to rigid specifications, including material, heat treat and machined accuracy. Hardinge will work with you for the fastest possible delivery time to meet your deadline. Quite often a stock item can be altered to meet your requirements.
Hardinge specializes in solutions for extruded stock, non-round parts, eccentric, off-center, stepped and other hard-to-grip parts. Hardinge's Design and Application Engineers have over a century of combined experience.
Quite often it is necessary to hold a soft or brittle workpiece, a part that cannot be marked or scratched, or a thin-walled part. Hardinge can provide a gripping solution for all types of workpiece materials.
Special Collets are available to hold glass rods, optical lenses, pill capsules, plastics and wood. Hardinge has experience with all types of materials including brass and aluminum extrusions, castings and die castings.
Fax your requirements to 607-734-3886, or call 800-843-8801.
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The combination of Bock Workholding's Twin Vises and Locator Plates is the most flexible and fastest workholding system available for your VMC.
Setup and repeat your setups in just minutes with Bock's super-fast quick change jaw system. Use hard jaws hold stock parts, use machinable jaws to hold castings, forgings, extrusions and other irregular shapes.
All Bock Twin Vise Systems offer:
- Quick-change hard jaws or machinable jaws
- Holds two smaller parts or one large one
- High-strength and light-weight
- Adjustable center jaw
- Hardened & ground steel guideways
- Chip flow-through cut-outs
- Interlocking or straight base design
- Fully sealed leadscrew assembly
- Bolts directly to Bock Locator Plates using DEXLOC Double Expanding Locator Pins.
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OK-VISE rotary columns are made of aluminium and they come with steel made corner clamps. They work as a trunion unit between indexer and a tail support. This new system makes efficient use of machinable area a reality, ultimately leading to savings in tool changes, less operator interventions and extended cycle times. Most important feature is a possibility to use subplates resulting to a remarkable cut down in machine stop times which is critical especially in the vertical machining centers.
Parts fixturing probably represents the best value in today´s metalworking technology, if you calculate the cost of a CNC machine tool, the cutting tools, tool-holders and tool-changer with both the programming and the design software and compare these investments to the cost of your workholding equipment. Fixturing normally costs only a fraction of the amount the others cost. Yet, the potential for time savings and process improvements offered by a good fixturing solution are substantial.
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- stable clamping due to pull-back effect
- MANDO Adapt and jaw adapter can be used
- high clamping forces
- end-stops, clamping heads, and chuck adaptations from the lathe
can be used
- finely milled surface for horizontal applications
- working with radially aligned work piece holders is possible
- utilization as a universal clamping device
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Clamping Devices
Quick-Acting Clamps
Cam Levers
Taper Clamping Units
Hook Clamps
Quick Acting Clamps
Hook Clamps
Latch Clamps
Push-Pull Clamps
Pneumatic Clamps
Adjustable Clamp and Tension Levers
Ratchet Levers
Clamping Joints
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BSS
For clamping and measuring
Röhm drilling machine vices are specially designed for the requirements placed upon drilling machines and are mainly used for professional purposes in this field. They are perfectly suited to mounting workpieces on measuring machines, too.
Advantages:
One-hand operation
Rapid jaw adjustment
Clamping with only one lever
Positive locking
Customers Advantages:
For rapid clamping and unclamping, especially for series machining of workpieces
Body made out of special cast metal
Mounting possibilities on side and end
Both jaws with contact surface for clamping flat workpieces
Clamping jaws reversible: one size smooth, with longitudinal and transversal prisms respectively, one side grooved, both sides ground
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1. possibility of 3 positions for the fixed jaw
2. possibility to block from outside to inside and viceversa
3. possibility to position the vise vertically, horizontally and sideway
4. possibility to match the vises between them side to side, back to back
and back to side
5. possibility of using unlimited special jaws
5 bis. third hand device with no extra charge
6. simple and precise exchange of jaws
7. mechanic, hydraulic or pneumatic blocking system or with pressure multiplier through manual, pedal or push button bold control
8. space saving design, solid construction and maximum blocking ratio to total length
9. bending reduced two times with respect to the STANDARD modular vises
10. very accurate repetability of workpiece position
11. geometrical accuracy with tollerances within 0,02 mm
12. integral protection from chips and dirty through slinding protection
13. possibility to trasform each single vise in a self-centering vise with possibility to block from outside to inside and vice versa and also in a double vise through the simple substitution of the jaws on the universal
vise body base
Each FMS vise can be vertically assembled thanks to extra keys on the base and with the use of a purpose base plate to be ordered extra (Art.827). FMS vises could be back to back or side to side or cross assembled. By the way, FMS jaws never stick out from the base.
Specifically designed for Horizontal machining centres are cubi morsa Vise Towers or Vise Cubes: a solid structure allows, with the max rigidity, to get, in a vertical way, all the types and options already seen horizontally.
All this also increases the accuracy of the operations.
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Stable and robust monobloc design virtually eliminates distortion (one-piece body and fixed jaw).
-The clamping mechanism type can be changed at any time as required.
Any type of vise may be combined with any type of clamping mechanism!.
-The movable jaw can easily be removed to clean the vise body (by pulling out the positioning pins).
-Optional angle driver available.
-Optional swivel base available.
-Many accessories available
The following clamping mechanism are available:
- Manual clamping mechanism with hydraulic power booster.
- Manual clamping mechanism with mechanical power booster.
- Hydro-pneumatic (air over oil) clamping mechanism (6-7 bar).
The spindles are available with adjustable power control. This allows you to preset the clamping pressure before operating the vice.
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REMARK
1 : The mounting surface finish should be no rougher than Rz 6.3 (ISO 4287:1997).
2 : Be sure to use O-ring included at all times.
3 : Tightening torque for mounting should be as per the above table.
4 : The hardness at the top portion of round top type plunger is HRC54.
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Clamping elements with swing piston
Starting from the off-position the piston swings in the first part of its stroke by a defined angle (swing stroke) and then clamps linearly downwards (clamping stroke).
max. clamping forces from 0.6 to 41.0 kN
max. operating pressure from 150 to 500 bar
max. clamping strokes from 6 to 50 mm
max. total strokes from 14 to 62 mm
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Extreme light clamping tower for horizontal manufacturing center
Realizable with all Zeropoint Quickclamping cylinders
Hydraulic release or pneumatic release
Note:
• Lightweight construction structure
• Vibration resisting concept
• Up to 60% weight saving
• No stability losing compared to a traditional construction structure.
• Realizable with all Zeropoint Quickclamping cylinders
• Possibility to integrate Zeropoint Quickclamping cylinders for automatised solutions
Remark:
Zeropoint Quickclamping cylinder angle or cube realisable
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Clamping range: Ranges from 0 to 100 mm.
Max. extension: 40 mm at 100 mm workpiece height.
Zuladung: max. 5 kg.
Version: Workpiece adjustable in two axes. Including three sets of clamping jaws.
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