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Features
Ideal surface finishes achieved by using precision geometry and a superior coating technology.
High Precision
Tolerance combination. The highest radial tolerance (±2micro meter), diameter tolerance (0--10micro meter), and a shank tolerance of h5. Ideal for finishing with a sharp cutting edge and seamless edge geometry.
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V400 Finishing Ball Nose End Mills
The V400 finishing ball nose end mill brings greater accuracy and size control to contour milling. Ultra-precision ground inserts in a new, highly versatile PVD coated grade, VP5007, result in superior finishes and greater accuracy on a wide range of materials. Advanced insert technology combined with advanced cutter design makes the ValMILL 400 a superior performer in the die and mold industry, and a reliable producer wherever high quality machining is needed.
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WELDON 2AR-BN:
Our 2AR-BN is designed for roughing non-ferrous materials where the application demands a high metal removal rate.
We have combined a high-shear, 40 degree helix with a cylindrical margin for chatter resistant, smooth machining in all non-ferrous materials.
The 2AR-BN is available from stock as a bright tool or with Zirconium Nitride (ZrN) and Titanium Carbonitride (TiCN) coatings for improved performance and extended tool life. Special quotes and non-stocked coatings are available upon request.
WELDON 4SR-BN:
Our 4SR-BN tools have the same full eccentric primary grind, and 40 degree flute helix as our 3SR series. We have added a fourth flute to this proven design to provide up to a 30%+ increase in metal removal rates for those operations that demand higher levels of productivity in steel and ferrous alloy roughing.
Our 4SR-BN is stocked with Aluminum Titanium Nitride (AlTiN) and Titanium Carbonitride (TiCN) coatings in stub and standard lengths. Special quotes and non-stocked coatings are available upon request.
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Large range of Solid Carbide End Mills...Fractional and Metric...Special End Mills upon request...In-House Tool Coatings
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Series 46J, 46D, 47J, 47D, 48D Solid Carbide Tip End Mill
Diameters:.312" and .625"
Cutting Edge Length:.20" and .47"
Cutting Edge Radius:Sharp, .015", .030", and .060"
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Jabro Tools - premium solid carbide tools
The Dutch solid carbide tool specialist Jabro became a member of the Seco Tools group in 2001. The company has a full range of high quality solid carbide tools for the Aerospace, Die & Mould as well as many other precision engineering segments. Jabro's product range is a natural extension of Seco's products.
"Completion of this transaction is of great significance for Seco and part of the continuous process to strengthen Seco's competitiveness within important markets and customer segments," says Lars Renström, President and Chief Executive Officer of Seco Tools.
With 120 employees Jabro is among the leading companies in the product area solid-carbide end mills - a fast-growing area primarily focused on the aviation and die and mold industries. Through this acquisition, Seco Tools expands its product offering to customers, thereby strengthening its competitiveness in serving the above-mentioned customer segments.
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Main Features
- Incredible high feed speed 2,000 mm/min in grooving.
- High speed and high quality surface of workpiece.
- Useful in dry milling
- Wider application in work material.
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Fullcut Mills have a Positive high rake cutting edge for both radial and axial directions achieves smooth and quiet endmilling.
- Sharp cutting edge by both high radial and axial rake angles.
- Positive rake angle offering high toughness in a highly rigid integral body.
- FULLCUT MILL is offered in a variety of types, including with cylindrical shanks, integral tapers with simultaneous dual contact system.
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Square End Standard Length Endmills
Ball End Standard Length Endmills
Square End Long Length Endmills
Ball End Long Length Endmills
Extra Long Length Endmills
6 Flute Square Endmills
Standard Length Square Double End Endmills
Standard Length Double End Ball Endmills
2 Flute 90° Drill Mills
Square End Stub Length Endmills
Ball End Stub Length Endmills
Square End Double End Stub Length Endmills
Ball End Double End Stub Length Endmills
Corner Radius Endmills
Straight Flute Endmills
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Unique insert design allows cutting forces to be directed back into spindle , making it capable of running in exess of 250 IPM
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Maximize your productivity and lower your cost per cut with OTM™ quality and variety.
END MILLS
Small Diameter End Mills
Small Diameter End Mills – Single Flute INCH
Small Diameter End Mills – Two Flute
Large Diameter End Mills – Single Flute
Large Diameter End Mills – Two Flute and Three Flute
Extended Length End Mills
Long Edge End Mills
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SOLID CARBIDE END MILLS:
Our micro-grain carbide substrate offers excellent hardness, wear resistance and high strength. These tools can provide increased feeds and speeds and enhanced tool life in applications that have rigid set-ups.
HIGH SPEED STEEL END MILLS AND MISCELLANEOUS CUTTERS:
We offer a variety of general purpose and special application end mills and cutters that have been designed to ANSI and NAS specifications in our high speed steel grouping. These tools are made from a substrate that offers very good abrasion resistance for wear and red hardness at higher milling
temperatures than other high speed steels.
COBALT END MILLS:
Our cobalt grouping also offers tools that meet the ANSI and NAS specifications and have been designed for general purpose and special applications. The 8% cobalt substrate in these tools allows a higher hardness, which provides better abrasion resistance and higher red hardness benefits, versus standard high speed steel substrates.
POWDERED METAL END MILLS:
Powdered Metal tools provide a bridge between cobalt tool performance characteristics and carbide tool performance characteristics.
ROUGHING / FINISHING AND ROUGHING END MILLS:
These tools are capable of high metal removal rates while producing a finish which is usually equivalent to that produced by conventional finishing end mills. The roughing/finishing end mills are offered with different application specific substrates and specialized cutting geometries to maximize material removal.
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DIXI Polytool has a wide range of standard end mills, ball nose end mills, end mills with corner radius, chamfering tools and end mills for composites. The ranges of Ø start at 0.05mm.
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Whether it’s your design, or one with which we assist, Data
Flute CNC is your source for special application cutting tools.
We will put our years of experience to work for you when
manufacturing the specific tool that you need.
From special diameters or geometries to tapered ballnose
to form cutters, Data Flute CNC should be your choice for
specials. Please give us a call or fax in a blueprint. We’ll be
glad to help.
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- Most Ferrous, Non-Ferrous and
- Non-Metallic Materials
- Plunge and Ramp
- Profile, Slot and Pocket
- Micrograin Solid Carbide
- Center Cutting
- Plain Round Shank (*Weldon Shank)
- High Rigidity from Substrate
- Optimum Speeds and Feeds
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Ideal for roughing applications
Hi-Pos APKT16 series nose stations have been upgraded to more robust and free-cutting Hi-Pos+ AOMT18 series
Available with 3 different shank styles, as well as in a custom engineered weldon-style shank that draws the cutter into the holder
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Solid End Mills
No matter what type of workpiece you're milling, Kennametal Solid Carbide End Mills will boost your productivity and profitability - and your overall manufacturing competitiveness!
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WMM End Mills
* Performs slotting, ramping, pocketing, drilling, shoulder milling, and helical boring operations
* Available in 1.00"- 1.50" cutter diameters
* Employs the same APMT/APET inserts as the WEM and WRM
* Staggered peripheral inserts decrease cutting forces
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Designed for high speed milling of aluminum.
AlumaZip 55° 2 Flute, High Helix AlumaZips
HyperMill 45° 2 Flute, High Helix HyperMill
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The new CoroMill® 790 Al Endmill - the number one aluminium endmill on the market, designed, in all respects, for HSM performance.
The CoroMill 790 cutter has been developed to meet the extreme manufacturing demands of frame components for the aerospace industry as well as machining of deep cavities faced by die and mould makers. It is effectively used for operations such as steep ramping and circular interpolation in helix.
With inserts firmly secured by a unique design of the support face in the insert seat, possible consequences of high radial forces, generated at high speeds, can be eliminated.
This insert security also guarantees accurate location of the cutting
edges - almost eliminating insert tolerance errors and thus any resulting run out.
Together with the most stable mounting on the market - the Coromant Capto® - you have an unbroken chain of precision elements - from cutting edge to spindle nose.
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The ALDH is the rougher of choice when optimum
material removal rates are the objective. The combination
of progressive geometries result in a cutting tool intended
for full engagement cuts at increased feed rates.
Slotting cuts of 1x the diameter or more are normally
recommended. 50% greater IPM vs. competitors 2 flute
design is a conservative starting point.
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2 Flute Square 40° Helix Short Flute
3 Flute Square 40° Helix Short Flute
2 Flute Ball 50° Short Flute / Aluminum
2 Flute 50° Reduced Shank
2 Flute Corner Radius 40° Short Flute
2 Flute Ball 55° Helix
2 Flute Corner Radius 55° Helix
3 Flute Square 55° Helix
3 Flute Square 55° Helix Long
4 Flute Corner Rounding
6 Flute Corner Radius 50° Helix
6 Flute Corner Radius Long 50° Helix
AX Mill - 2 Flute Uncoated
AX Mill - 2 Flute Power Z Coated
AX Mill - Chipbreaker 2 Flute Uncoated
AX Mill - Chipbreaker 2 Flute Power Z Coated
AX Mill - 3 Flute Uncoated
AX Mill - 3 Flute Power Z Coated
AX Mill - Chipbreaker, 3 Flute, Uncoated
AX Mill - Chipbreaker, 3 Flute, Power Z Coated
V4 - PowerA 4 Flute Standard Length
V4 - PowerA 4 Flute Stub Length
V4 - PowerA 4 Flute Long Length
F45, 6 Flute Square End
F45, 6 Flute Corner Radius
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- Premier cutters for high-performance, line-by-line finishing milling.
- Rough, semi-finish, and finish with one tool.
- Highly accurate -- axial runout of ± .0004"; radial runout of ± .0001".
- Three insert geometries for light, medium, and medium-heavy applications
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DHC Roughing-Finishing End mills for highest productivity
Features
- Continous modified cutting edge pitch
- Stable cutting edge geometry with micro cutting edge preparation
- Optimized chip space
- Tough micro grain carbide grade
- Wear resistant and temperature stable PVD coating AL 2 Plus
Benefits
- Higher feed rates
- Higher depths of cut
- Higher metal removal rate
- Roughing and finishing with the same cutter
- Less vibrations
- Better cutting dynamics
- Better chip evacution
- Good surface quality on the workpiece
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High Performance End Mills from SGS Tool for tough Mold and Die applications. A wide range of sizes and uses.
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The DM-BN series (Die Mold Ball Nose) was designed for our customers who perform hard milling operations. Advanced geometry, premium substrate, and a heat activated, tool life enhancing coating make up the formula for this tool that is capable of milling high Rockwell material.
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Another expansion to our field proven, double helix family,
the ALDH-C series combines the performance of the
ALDH series with a truncated knuckle form. It is designed
for freer cutting without sacrificing work piece surface
finishes. This unique O.D. form also aids in chip control
and management in gummy, non-ferrous materials. The
tools are available from stock in stub and standard lengths
with coatings to match your particular applications.
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